DRIVE ARRANGEMENT HAVING A MOVABLE RAIL SEGMENT
20200172377 ยท 2020-06-04
Assignee
Inventors
- Richard Thum (Kirchheim unter Teck, DE)
- lgnacio Rodriguez Abad (Stuttgart, DE)
- Daniel Bauer (Durlangen, DE)
Cpc classification
B66B5/0018
PERFORMING OPERATIONS; TRANSPORTING
H02K11/21
ELECTRICITY
H02P29/028
ELECTRICITY
B66B9/003
PERFORMING OPERATIONS; TRANSPORTING
B66B1/3415
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A drive arrangement that includes a movable rail segment of a lift system, an electric motor configured to rotate the rail segment through a prescribed maximum movement path, and inverter units for making available electrical power to the electric motor and configured to receive a control command relating to the position of the movable rail segment and to make available electrical drive power based thereon. The drive arrangement may form at least two drive segments each of which includes one of the inverter units and a coil arrangement that is supplied with electrical power by the assigned inverter unit. Each of the drive segments may be configured such that the inverter units operate with equal priority.
Claims
1. A drive arrangement comprising: a movable rail segment of a lift system; an electric motor for moving the movable rail segment, wherein the movable rail segment is rotatable through a prescribed maximum movement path; and inverter units configured to make electrical power available to the electric motor, wherein each inverter unit is configured to receive a control command relating to a position of the movable rail segment and to make electrical power available based on the control command, wherein the drive arrangement forms at least two drive segments, wherein each of the at least two drive segments includes: one of the inverter units, wherein each of the at least two drive segments is configured such that the inverter units operate with equal priority, and a coil arrangement that is supplied with electrical power by the respective inverter unit.
2. The drive arrangement of claim 1 wherein the at least two drive segments are configured to obtain in parallel with one another a control difference, to generate a manipulated variable based on the control difference, and to operate, based on the manipulated variable, a power inverter for outputting electrical power to the coil arrangements.
3. The drive arrangement of claim 1 wherein each of the inverter units is configured to select a position sensor value independently from a plurality of available position sensor values and to operate the respective inverter unit based on the position sensor value that is selected.
4. The drive arrangement of claim 1 configured such that the inverter units are configured to detect failures of one another.
5. The drive arrangement of claim 1 wherein a failure of one of the inverter units is detectable based on either an evaluation of status values within one of the inverter units that is intact, or communication of the inverter units with one another.
6. The drive arrangement of claim 1 wherein a failure of one of the inverter units is detectable based on either a comparison of a control difference with a manipulated variable, or a status value that is or is not transmitted by one of the inverter units.
7. The drive arrangement of claim 1 wherein upon detection of a failure of one of the inverter units, a control parameter of a controller of one of the inverter units that is intact is configured to adapt control dynamics to dynamics of the drive arrangement that are changed by the failure.
8. The drive arrangement of claim 1 comprising two redundant first buses, via which two redundant first buses status values of the inverter units and/or position sensor values are communicated between the inverter units.
9. The drive arrangement of claim 1 comprising two redundant first buses, via which two redundant first buses at least one of the following is communicated: status values of the inverter units, position sensor values, or control signals.
10. The drive arrangement of claim 9 comprising two redundant second buses, via which two redundant second buses at least one of the following is communicated: status values of the inverter units, position sensor values, or control signals.
11. The drive arrangement of claim 10 comprising two redundant third buses, via which two redundant third buses at least one of the following is communicated: status values of the inverter units, position sensor values, or control signals.
12. The drive arrangement of claim 1 wherein position sensor values are connected to one of the inverter units by way of a 1:1 wiring arrangement, wherein the one of the inverter units is configured to transmit the respective position sensor value received via the 1:1 wiring arrangement to at least one other inverter unit via a bus.
13. A lift system comprising: a drive arrangement that comprises: a movable rail segment of a lift system, an electric motor for moving the movable rail segment, wherein the movable rail segment is rotatable through a prescribed maximum movement path, and inverter units configured to make electrical power available to the electric motor, wherein each inverter unit is configured to receive a control command relating to a position of the movable rail segment and to make electrical power available based on the control command, wherein the inverter units are configured to detect failures of one another, wherein the drive arrangement forms at least two drive segments, wherein each of the at least two drive segments includes: one of the inverter units, wherein each of the at least two drive segments is configured such that the inverter units operate with equal priority, and a coil arrangement that is supplied with electrical power by the respective inverter unit; a first fixed guide rail that is fixedly oriented in a first direction; a second fixed guide rail that is fixedly oriented in a second direction; and a third rotatable guide rail that is attached to a rotational platform and can be transferred between an orientation in the first direction and an orientation in the second direction.
14. A lift system comprising: a lift car; a first fixed guide rail; a second fixed guide rail; a third rotatable guide rail; and a drive arrangement for moving the third rotatable guide rail, wherein the lift car is transferable between the first guide rail and the second guide rail by way of the third rotatable guide rail.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
[0021] Although certain example methods and apparatus have been described herein, the scope of coverage of this patent is not limited thereto. On the contrary, this patent covers all methods, apparatus, and articles of manufacture fairly falling within the scope of the appended claims either literally or under the doctrine of equivalents. Moreover, those having ordinary skill in the art will understand that reciting a element or an element in the appended claims does not restrict those claims to articles, apparatuses, systems, methods, or the like having only one of that element, even where other elements in the same claim or different claims are preceded by at least one or similar language. Similarly, it should be understood that the steps of any method claims need not necessarily be performed in the order in which they are recited, unless so required by the context of the claims. In addition, all references to one skilled in the art shall be understood to refer to one having ordinary skill in the art.
[0022] The present disclosure generally relates to drive arrangements having a movable rail segment in a lift system and having an electric motor for moving the movable rail segment.
[0023] The drive arrangement may comprise:
[0024] a movable, in particular rotatable, rail segment of a lift system, in particular of a lift system of the type mentioned at the beginning,
[0025] an electric motor for moving, in particular rotating, the movable, in particular rotatable, rail segment wherein the drive arrangement is, in particular, configured to rotate the rail segment through a rotation angle of less than 360,
[0026] at least one inverter unit for making available electrical power to the electric motor.
[0027] The inverter unit is configured to receive a control command relating to the position or rotational position of the movable rail segment, and to make available the electrical drive power on the basis thereof.
[0028] Such a control command relating to the position can assume various forms. In particular, the control command can contain a specific angle specification (e.g. 90), merely assume in a binary fashion one of two possible values (e.g. 0 means horizontal position; 1 means vertical position) or can contain a change instruction (0 means maintain current position; 1 means change position to the respective other value). Of course, the control command can comprise further contents. Of course, any other values which are, in particular, suitable for defining a specific position are also possible. Positions between 0 and 90 are also possible; in particular if the second direction is not oriented horizontally. The same applies of course to other positions if the third rail is moved non-rotationally.
[0029] The drive arrangement may form at least two, in particular precisely three, drive segments, and each drive segment comprises an inverter unit and at least one coil arrangement which is supplied with electrical power by the assigned inverter unit. The coil arrangements apply a drive force to, in particular, a common drive element, in particular the rotor, of the electric motor.
[0030] Each inverter unit can comprise a communication unit which is able (i.e. is designed) to receive the control command. The communication units are configured in such a way as to define, with one another, a communication unit from the set of communication units as a master communication unit and to define the remaining communication units as slave communication units.
[0031] The advantage of the method is the redundant example of the drive segments and the ability to organise the redundant units of the drive arrangement independently. In this context, a decentralised decision structure which does not require a central control unit is used. The fail safety can therefore be increased.
[0032] The electric motors for moving the movable rail segments differ significantly from drive machines for lifting and lowering conventional lift cabins. In particular, the space for movement, in particular the rotational angle, is limited; for example a maximum rotational angle of 90 is sufficient to transfer the movable rails from the vertical orientation into the horizontal orientation. In addition, the movable rail segments are connected to a multiplicity of electrical and electronic lines. When there is limited space for movement, in particular a rotational angle, this can be done by means of a drag chain. In particular, the entire cabin can also be supported in a protruding fashion next to the rotatable rail segment by means of the rotatable bearing of the electric motor.
[0033] Wherever the plural is used in the description and the claims, the formulation in the plural also includes the singular in so far as the plural is not also explicitly extended by the indication of a plurality or by a specific quantity specification. Within the scope of the present description, the term coil unit covers, in particular, a group of magnetic coils which interact in such a way that they generate, at least in one section, a magnetic field which migrates with the rotational movement of the rotor. Through this, all the coils of a coil unit are supplied with a multi-phase current by a common power inverter.
[0034]
[0035] The lift system 50 also comprises second fixed guide rails 57, along which the lift car 51 can be guided by means of the backpack bearing. The second guide rails 57 are oriented horizontally in a second direction y and permit the lift car 51 to be movable within a storey. In addition, the second guide rails 57 connect the first guide rails 56 of the two shafts 52, 52 to one another. Therefore, the second guide rails 57 also serve to transfer the lift car 51 between the two shafts 52, 52, in order e.g. to implement a modern paternoster operation.
[0036] The lift car 51 can be transferred from the first guide rails 56 onto the second guide rails 57, and vice versa, via third guide rails 58. The third guide rails 58 are rotatable with respect to a rotational axis A which is perpendicular to a y-z plane which passes through the first and second guide rails 56, 57.
[0037] All the guide rails 56, 57, 58 are attached at least indirectly to at least one shaft wall of the shaft 52. The shaft wall defines a positionally fixed reference system of the shaft. The term shaft wall also alternatively comprises a positionally fixed frame structure of the shaft which supports the guide rails. The rotatable third guide rails 58 are attached to a rotational platform 53. The rotational platform 53 is mounted by means of a platform pivot bearing which is not illustrated in
[0038] Such systems are described basically in WO 2015/144781 A1 and in German patent applications 10 2016 211 997.4 and 10 2015 218 025.5. 10 2016 205 794.4 contains in this regard a detailed description of an arrangement with an integrated platform pivot bearing and an electric motor for rotating the rotational platform, which can also be used within the scope of the present disclosure for providing bearing and as a rotary drive for the rotational platform. The lift system according to
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[0040] A superordinate control unit 12 outputs control commands 13 to the inverter units 4. For example, a control command 13 can comprise an instruction that the rotatable rails 58 are to be arranged horizontally or vertically. The inverter units 4 can emit a confirmation signal 11 to the control unit 12.
[0041] The coil units 3.sub.I, 3.sub.II, 3.sub.III and the inverter unit 4.sub.I, 4.sub.II, 4.sub.III which are connected thereto together form one of three drive segments. In individual refinements the three position sensors 8.sub.I, 8.sub.II, 8.sub.III can each be assigned to precisely one of the three drive segments I, II, III. If it is subsequently a case of three segments, the minimum number is therefore meant.
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[0045] Three inverter units 4.sub.I, 4.sub.II, 4.sub.III are provided and are each exclusively assigned a plurality of coil units 3.sub.I, 3.sub.II, 3.sub.III. The arrangement composed of the inverter unit 4 and exclusively assigned coil units 3 is refereed to within the scope of this application as the drive segment I, II, III. In
[0046] In addition, three position sensors 8.sub.I, 8.sub.II, 8.sub.III are provided, which make available a position sensor value 10.sub.I, 10.sub.II, 10.sub.III of the electric motor, for example a rotary position of the rotor with respect to the stator. The position sensors 8 are not necessarily a component of one of the drive segments; however, in individual refinements the position sensors 8 can still be exclusively assigned to one drive segment (
[0047] For correct operation it is necessary that at least one inverter 4 can be correctly operated with at least one coil unit 3. For this it is essential that at least this one inverter is supplied with a position sensor value 10.
[0048] Redundant first buses 5.sub.I, 5.sub.II are provided via which a communication of the inverters 4 with one another or a communication of the inverters 4 with the at least one superordinate control unit 12 (see
[0049] In the refinement according to
[0050] In the refinement according to
[0051] The refinement according to
[0052] The refinement according to
[0053] The refinement according to
[0054] The refinement according to
[0055] The refinement according to
[0056] By way of example,
[0057] The inverter unit 4.sub.x comprises a power inverter 21.sub.x. The power inverter 21.sub.x generates an output power P.sub.x of the inverter unit 4.sub.x, which is output in the form of a multi-phase current at the associated coil unit 5.sub.x via the line 9.sub.x.
[0058] A manipulated variable 20.sub.x, which is made available by a first controller 19.sub.x, serves as an input variable for the power inverter 21.sub.x. For example, a torque value can be used as the manipulated value 20.sub.x. A first control difference 18.sub.x from a first reference variable 17.sub.x and a first status value 10 serves as an input variable 18.sub.x for the first controller 19.sub.x. The first status variable is in this example a position actual value 10.sub.x which is made available by one of the position sensors 8. The reference variable 17.sub.x is a setpoint/actual value 17.sub.x. There is provision, for example, that after deviation of the position actual value 10.sub.x from the position setpoint value 17.sub.x, the controller 19.sub.x outputs a relatively high or relatively low torque value in order to compensate for the control difference 18.sub.x. The reference variable 17.sub.x is made available by a reference variable generator 16.sub.x. A control signal 15.sub.x which comprises, for example, the desired target orientation, which is to be set, for the rotatable rail segment serves as an input variable for the reference variable generator 16.sub.x. On the basis of this control signal 15.sub.x, the reference variable generator 16.sub.x retrieves a stored time reference variable characteristic diagram, by means of which the reference variable 17.sub.x is generated and continuously updated. The control signal 15.sub.x is received by the control variable generator 16.sub.x from a communication unit 14.sub.x. This communication unit 14.sub.x constitutes the data interface of the inverter 4.sub.x with the outside and can communicate both with the communication units of the other inverter units 4 and with the control unit 12.
[0059] For example the control signal 15.sub.x, the reference variable 17.sub.x, the control difference 18.sub.x, the manipulated variable 20.sub.x and any desired variable from the sub-units (reference variable generator 14.sub.x, controller 19.sub.x or the power inverter 21.sub.x) can be used as the status value 22.sub.x. In particular, the status value 22.sub.x can be a signal which explicitly specifies, or from which it can be derived from one of the other inverter units 4, whether the respective other inverter unit which is associated with the status value is operating correctly.
[0060] During the normal operation, all the drive segments S.sub.I, S.sub.II, S.sub.III each make essential the same contribution to the overall drive of the electric motor. However, if one of the inverter units fails, it is necessary for the other drive segments to make available a correspondingly larger amount of power. Essentially, depending on the control concept the controllers of the inverter units may be able to make available this relatively large amount of power automatically. If a drive segment fails in the present case, the remaining intact drive segments each contribute 150% of the normal power, and if a further drive segment then fails the remaining intact drive segments must make available 300% of the normal power.
[0061] If a drive segment fails, the controlled section becomes basically more sluggish. In order to be able to compensate for this increased sluggishness, the dynamics of the respective control circuit can be increased. This may be carried out by adapting the parameters K of the controller of the intact inverter unit.
[0062] In order to select the controller parameters, the operating state and therefore the variable j has to be determined. In a first variant, each inverter unit can be determined automatically by observing whether, for example, a drive segment has failed. If, for example, the first controller 191 of the first inverter unit 4.sub.I generates a first manipulated variable 17.sub.I which continuously corresponds to approximately 150% of the rest of the power output, the first inverter unit 4.sub.I can derive therefrom that one of the other inverter units 4.sub.II, 4.sub.II is not operating correctly.
[0063] Alternatively, the status value which is transmitted via one of the buses 5, 55, 555 can provide information as to whether one of the controllers has failed. In one variant there is provision that each intact drive segment supplies an OK value. If in one situation this value is not supplied by a drive segment, the other drive segments assume that said drive segment has failed.
[0064] From this knowledge the remaining functionally capable inverter unit 4.sub.II, 4.sub.II can derive that only a reduced number of coil arrangements is available for generating the drive torque, e.g. the second and third coil arrangements 3.sub.II, 3.sub.III of the second and third drive segments S.sub.II, S.sub.III.
LIST OF REFERENCE SYMBOLS
[0065] 1 Drive arrangement [0066] 2 Electric motor [0067] 3 Coil arrangement [0068] 4 Inverter unit [0069] 5 First databus [0070] 55 Second databus [0071] 555 Third databus [0072] 6 Stator [0073] 7 Rotor [0074] 8 Position sensor [0075] 9 Power transmission connection [0076] 10 Position sensor value [0077] 11 Confirmation to control unit [0078] 12 Control unit [0079] 13 Control command [0080] 14 Communication unit [0081] 15 Control signal [0082] 16 Reference variable generator [0083] 17 Reference variable [0084] 18 Control difference [0085] 19 Controller [0086] 20 Manipulated variable [0087] 21 Power inverter [0088] 22 Status value of the inverter [0089] 23 Memory [0090] 50 Lift system [0091] 51 Lift car [0092] 52 Shaft [0093] 53 Rotational platform [0094] 56 First fixed guide rail [0095] 57 Second fixed guide rail [0096] 58 Third rotatable guide rail [0097] S Drive segment [0098] P Electric line [0099] j Number of intact inverter units