Cleaner head
10667661 ยท 2020-06-02
Assignee
Inventors
- Jean-Paul Mark Iles (Bristol, GB)
- Spencer James Robert Arthey (Bristol, GB)
- Scott Andrew Maguire (Cambridge, GB)
Cpc classification
A47L9/0488
HUMAN NECESSITIES
A47L9/0444
HUMAN NECESSITIES
A46B2200/3033
HUMAN NECESSITIES
A46B13/006
HUMAN NECESSITIES
International classification
Abstract
A cleaner head for a vacuum cleaning appliance includes a main body, a front agitator and a rear agitator, each agitator being rotatable relative to the main body, a mechanism for rotating the front agitator and the rear agitator, and a surface agitating edge located between the front agitator and the rear agitator.
Claims
1. A cleaner head for a vacuum cleaning appliance, comprising: a body; a brushbar arranged to rotate with respect to the body about a rotational axis, the brushbar having an outer surface, wherein a compliant material forms at least a portion of the outer surface; wherein an internal surface of the body has a curved portion that curves around at least a portion of the outer surface of the brushbar and forms a front edge of the cleaner head that extends in a longitudinal direction of the brushbar and is raised relative to a bottom of the body, so that when the bottom of the body is placed adjacent to a floor surface during use, a bottom of the front edge of the cleaner head is located higher than the rotational axis of the brushbar and is spaced further from the floor surface than the bottom of the body and defines an upper edge of an opening at the front of the cleaner head through which the brushbar is exposed, the brushbar is arranged such that the brushbar forms a seal between the curved portion of the internal surface of the body and the floor surface, the body comprises a suction chamber having a suction opening that is adjacent to the floor surface and through which a dirt-bearing air flow enters the cleaner head, and the suction chamber is located rearward of the brushbar so that the brushbar defines a front edge of the suction opening.
2. The cleaner head of claim 1, wherein the motor is located within the brushbar.
3. The cleaner head of claim 1, further comprising a drive mechanism comprising a motor and a transmission, wherein the transmission couples the motor to the brushbar.
4. The cleaner head of claim 3, wherein the transmission comprises a gear arrangement.
5. The cleaner head of claim 3, wherein the transmission comprises a driven member connected to the brushbar and a drive belt arranged to drive the driven member.
6. The cleaner head of claim 1, wherein the front edge of the cleaner is located forward of the rotational axis of the brushbar.
7. The cleaner head of claim 1, wherein the seal is formed between the front edge of the cleaner head and the floor surface.
8. The cleaner head of claim 1, wherein the curved portion extends around at least 20% of the circumference of the brushbar.
9. The cleaner head of claim 1, wherein the curved portion of the internal surface has a radius of curvature which is the same as the radius of the brushbar.
10. The cleaner head of claim 1, wherein the curved portion extends over the top of the brushbar.
11. The cleaner head of claim 1, wherein the compliant material forms at least 70%, preferably at least 85% and more preferably at least 95% of the outer surface.
12. The cleaner head of claim 1, wherein the compliant material comprises a flexible pile.
13. The cleaner head of claim 12, wherein the pile comprises filaments formed from one of metallic, carbon fibre, plastics, natural and composite material.
14. The cleaner head of claim 13, wherein the brushbar comprises a brushbar body, and the filaments are woven on to a flexible carrier member located about the brushbar body.
15. The cleaner head of claim 14, wherein the carrier member is adhered to the brushbar body.
16. A vacuum cleaner comprising the cleaner head of claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) An embodiment of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
(2)
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DETAILED DESCRIPTION OF THE INVENTION
(10)
(11) The lower section 22 of the main body 12 comprises a bottom surface 28 which, in use, faces a floor surface to be cleaned and, as described in more detail below, engages the surface of a carpeted floor surface. The bottom surface 28 is generally planar, and comprises a trailing section 30 and a side section 32. A rear surface 33 of the lower section 22 curves upwardly and rearwardly from the rear of the trailing section 30.
(12) The main body 12 comprises a downwardly-facing suction opening 34 through which a dirt-bearing air flow enters the cleaner head 10. The suction opening 34 is generally rectangular in shape, and is delimited in part by relatively short side walls 36, 38 and a relatively long rear wall 40. The side section 32 of the bottom surface 28 comprises the side wall 36, the side plate 18 of the main body comprises the side wall 38, and the trailing section 30 of the bottom surface 28 comprises the rear wall 40. As shown in
(13) With particular reference to
(14) To prevent the surface agitating edge 50 from scratching or otherwise marking a hard floor surface as the cleaner head 10 is manoeuvred over such a surface, the main body 12 comprises at least one surface engaging support member which serves to space the surface agitating edge 50 from such a surface. In this embodiment, the cleaner head 10 comprises a plurality of surface engaging support members which are each in the form of a rolling element. Two relatively wide rolling elements 52 are each rotatably mounted within a respective aperture 54 formed in the rear portion 26 of the lower section 22 of the main body 12, whereas two relatively narrow rolling elements 56 are each rotatably connected to the surface agitating member 44 and located towards a respective end of the surface agitating member 44 so that the surface agitating edge 50 is located therebetween. As illustrated in
(15) Returning to
(16) The cleaner head 10 comprises a front agitator 60 and a rear agitator 62 located behind the front agitator 60 for agitating dirt and dust located on a floor surface. In this embodiment, each of the agitators 60, 62 comprises a brush bar which is rotatable relative to the main body 12 about a rotational axis. The rotational axes A, B of the agitators 60, 62 are substantially parallel, and are also substantially parallel to the front edge 24 of the main body 12, the rear edge 42 of the suction opening 34 and the surface agitating edge 50.
(17) The front agitator 60 and the rear agitator 62 are dissimilar. With reference again to
(18) The length of the filaments of the front agitator 60 is selected so that the pile 66 protrudes downwardly beyond the bottom surface 28 of the main body 12 and the surface agitating edge 50, and at least as far as the rolling elements 52, 56. Consequently, when the cleaner head 10 is located on a hard floor surface H, as illustrated in
(19) As mentioned earlier, the upper section 16 of the main body 12 has a raised front edge 24. The front agitator 60 is arranged so that the rotational axis A of the front agitator 60 is located both behind and beneath the front edge 24. The length of the filaments of the pile 66 of the front agitator 60 is selected so that the pile 66 extends forwardly beyond the front edge 24 of the main body 12. This can be seen most clearly in
(20) The filaments of the front agitator 60 may be formed from one of a plastics material or a natural material. Alternatively, at least some of the filaments of the front agitator 60 may be formed from carbon fibre material, metallic material, or other composite material. Consequently, in this latter case the surface resistivity of the filaments of the pile 66 may be in the range from 1105 to 11012 /sq. Providing the front agitator 60 with a flexible, electrically conductive outer surface can enable static electricity residing on a floor surface to be cleaned to be discharged upon contact between the front agitator 60 and the floor surface. In turn, this can enable fine dust and powder which would otherwise be attracted to the floor surface to be dislodged from the floor surface by the front agitator 60.
(21) The rear agitator 62 also comprises a generally cylindrical body 70 which rotates about the longitudinal axis thereof. Instead of a relatively flexible pile formed from filaments being located about the body 70, the rear agitator 62 comprises relatively stiff surface engaging elements which in this embodiment are in the form of relatively stiff bristles 72 protruding radially outwardly from the body 70. As shown in
(22) The rear agitator 62 is arranged so that, during rotation of the rear agitator 62 about its rotational axis B, the bristles 72 protrude downwardly through the suction opening 34 of the main body 12, between the rug strips 58 and beyond the surface agitating edge 50. However, as illustrated in
(23) As also shown in
(24) The bristles 72 of the rear agitator 62 are preferably formed from an electrically insulating, plastics material, such as nylon, and so may have a surface resistivity in the range from 11012 to 11016 /sq. Alternatively, at least some of the bristles 72 may be formed from a metallic or composite material and so may have a surface resistivity within the aforementioned range for the pile 66 of the front agitator 60 in order to discharge any static electricity residing on a carpeted floor surface and/or, if the pile 66 is formed from a natural or electrically insulating material, on the pile 66 of the front agitator 60.
(25) Optionally, a window 74 is located in the upper section 16 of the main body 12 to allow a user to view the rear agitator 62 during use of the cleaner head 10 to check that the rear agitator 62 has not become so entangled with hair or other fibres as to impair the rotation thereof relative to the main body 12. As illustrated in
(26)
(27) The drive mechanism 80 further comprises a first drive member 86, preferably in the form of a pulley, mounted on a first drive shaft 88. The first drive shaft 88 is connected to the motor 80. The first drive member 86 is connected by a first drive belt 90 to a first driven member 92, also preferably in the form of a pulley. The first driven member 92 is mounted on a second drive shaft 94 for rotation about an axis which is substantially parallel to the rotational axis of the first drive shaft 88. One of the first driven member 92 and the second drive shaft 94 is connected to one end of the body 70 of the rear agitator 62 so as to rotate the rear agitator 62 about its rotational axis B. The other end of the body 70 of the rear agitator 62 is rotatably supported by formations disposed on the side plate 18 of the main body 12.
(28) The drive mechanism 80 also comprises a second drive member 96, preferably in the form of a pulley, mounted on the second drive shaft 94 for rotation with the first driven member 92. The second drive member 96 has a smaller radius than the first driven member 92. The second drive member 96 is connected by a second drive belt 98 to a second driven member 100, also preferably in the form of a pulley. The second driven member 100 has a larger radius than the second drive member 96. The second driven member 100 is mounted on a third drive shaft 102 for rotation about an axis which is substantially parallel to the rotational axis of the first drive shaft 88. One of the second driven member 100 and the third drive shaft 102 is connected to one end of the body 64 of the front agitator 60 so as to rotate the front agitator 60 about its rotational axis A. Similar to the rear agitator 62, the other end of the body 64 of the front agitator 60 is rotatably supported by formations disposed on the side plate 18 of the main body 12.
(29) The arrangement of the drive mechanism 80 is such that, upon activation of the motor 80, the front agitator 60 and the rear agitator 62 rotate in the same direction so as to sweep dirt and debris on a floor surface rearwardly towards the conduit 14. The arrangement of the drive mechanism 80 is also such that the front agitator 60 and the rear agitator 62 are rotated at different speeds. The front agitator 60 is rotated at a first speed, and the rear agitator 62 at a second speed which is greater than the first speed. In this embodiment the front agitator 60 is rotated at a speed of around 1,500 rpm, and the rear agitator 62 is rotated at a speed of around 3,700 rpm. However, the speeds of rotation of the front agitator 60 and the rear agitator 62 are not restricted to these values; the speed of rotation of the rear agitator 62 is preferably at least twice the speed of rotation of the front agitator 60, and may be as much as three times or four times the speed of rotation of the front agitator 60.
(30) Returning to
(31) With the front edge 24 of the main body 12 being raised above the rotational axis A of the front agitator 60, there is a risk that dirt and debris which has been swept from the floor surface by the front agitator 60 may be subsequently thrown forward from the front of the cleaner head 10 if it is not dislodged by the bristles 72 of the rear agitator 62 and drawn into the airflow passing through the cleaner head 10. In view of this, the upper section 16 of the main body 12 comprises a barrier member 116 which protrudes downwardly from the upper section 16 towards the suction opening 34. The barrier member 116 is shown in
(32) Returning to
(33) The front section 120 comprises a head 124 pivotably connected to the main body 12, and a neck 126 extending from the head 124 to the rear section 122 of the conduit 14. The head 124 is positioned within a recess located centrally in the upper section 16 of the main body 12. The head 124 has a substantially cylindrical outer surface which is open at each end thereof to receive an air flow from the rear section 112 of the suction channel, and is connected to the upper section 16 so that the head 124 is free to rotate about its longitudinal axis. The bottom of the recess within the upper section 16 of the main body 12 is delimited by a curved support surface 128 for supporting the head 124. The support surface 128 preferably has a radius of curvature which is substantially the same as that of the outer surface of the head 124. In addition to supporting the head 124, the support surface 128 also serves to guide fluid into the head 124 from the rear section 112 of the suction channel.
(34) The neck 126 is connected to the head 124 substantially midway between the open ends of the head 124, and in this embodiment is integral with the head 124. The neck 126 extends away from the head 124 in a direction which is substantially orthogonal to the longitudinal axis of the head 124. Consequently, as air passes through the head 124 and into the neck 126, the air changes direction by around 90. To reduce turbulence within the head 124, the head 124 comprises two guide surfaces (not shown) each for guiding fluid entering the head 124 through a respective one of the open ends towards the neck 126. The guide surfaces are preferably integral with the inner surface of the head 124, and arranged so that each guide surface curves away from the inner surface of the head 124 towards the neck 126 to meet the other guide surface at an apex 130 extending across the bore of the head 124.
(35) The connection between the front section 120 and the rear section 122 of the conduit 14 is effected by the connection of the air outlet 132 of the neck 126 of the front section 120 to the air inlet 134 of the rear section 122. The air outlet 132 of the neck 126 is substantially cylindrical, and is angled downwardly (as illustrated in
(36) The rear section 122 of the conduit 14 comprises an air outlet 136 which is connectable to a wand, hose or other such duct of a cylinder vacuum cleaning appliance which comprises dirt and dust separating apparatus and a motor-driven fan unit for drawing dirt-bearing air into the main body 12 of the cleaner head 10. During use of the vacuum cleaning appliance, an air flow is drawn into the cleaner head 10 through the suction opening 34. The air flow passes through the suction channel to the air outlet 108 of the main body 12. The air flow then passes through the conduit 14 and enters, for example, the wand of the cleaning appliance. The motor 82 of the drive mechanism 80 is activated to rotate simultaneously the front agitator 60 and the rear agitator 62.
(37) When the cleaner head 10 is located on a relatively hard floor surface H, as illustrated in
(38) When the cleaner head 10 is located on a carpeted floor surface C, as illustrated in