Turbocharger
10670071 · 2020-06-02
Assignee
Inventors
- Martin Berger (Oberderdingen, DE)
- Rüdiger Kleinschmidt (Bammental, DE)
- Martin Kropp (Albershausen, DE)
- Jörg Jennes (Bockenheim, DE)
Cpc classification
F02B37/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/711
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2202/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/323
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2202/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/40
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01D25/166
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/03
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/36
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/53
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01D25/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C33/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C17/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to an exhaust-gas-driven turbocharger having a hydrodynamic plain bearing having a rotor and a stator, the rotor being rotatable with respect to the stator, the rotor bearing surface being located opposite a counter-surface of the stator in order to generate hydrodynamic pressure in the region of a converging gap. In such a hydrodynamic plain bearing, the application properties can be improved by the fact that the rotor bearing surface and/or the counter-surface constitutes in a section view, in the context of a section along and through the rotation axis, a continuous bearing contour that is constituted from convex or concave curvatures and/or from at least two contour segments that are embodied as straight lines and/or curvatures. The invention also relates to a hydrodynamic plain bearing or bearing arrangement having such a plain bearing.
Claims
1. A hydrodynamic plain bearing, comprising: a rotor including a rotor bearing surface; a stator including a counter-surface located opposite the rotor bearing surface in order to generate hydrodynamic pressure in a region of a converging gap; the rotor being rotatable with respect to the stator about a rotation axis; wherein the rotor bearing surface and the counter-surface each includes in a section view along and through the rotation axis, a continuous bearing contour including at least two contour segments, each contour segment being a straight line or a curvature, the contour segments transitioning into one another directly or indirectly so that each continuous bearing contour generates hydrodynamic pressure along its entire axial length, each continuous bearing contour being configured to generate hydrodynamic load capacities in a radial direction and in an axial direction and wherein at least one of the rotor bearing surface and the counter-surface includes elevations integral with and projecting from the respective surface.
2. The hydrodynamic plain bearing of claim 1, wherein: a conformation of the rotor bearing surface deviates from a conformation of the counter-surface of the stator such that the rotor bearing surface and the counter-surface do not abut in planar contact against one another.
3. The hydrodynamic plain bearing of claim 1, wherein: the rotor bearing surface and the counter-surface comprise a multiple-surface plain bearing.
4. The hydrodynamic plain bearing of claim 1, wherein: the rotor bearing surface and the counter-surface comprise a floating sleeve bearing.
5. The hydrodynamic plain bearing of claim 1, wherein: the rotor bearing surface and the counter-surface comprise a cylindrical plain bearing.
6. The hydrodynamic plain bearing of claim 1, wherein: at least one of the rotor bearing surface and the counter-surface includes regions having different coefficients of thermal expansion.
7. The hydrodynamic plain bearing of claim 1, wherein: at least one of the rotor bearing surface and the counter-surface includes regions having different moduli of elasticity.
8. The hydrodynamic plain bearing of claim 1, wherein: the rotor bearing surface is defined at least partly on a rotor part connected nonrotatably to the rotor.
9. The hydrodynamic plain bearing of claim 1, in combination with a second bearing spaced from the hydrodynamic plain bearing along the rotor axis.
10. The combination hydrodynamic plain bearing and second bearing of claim 9, wherein: the second bearing is a hydrodynamic radial bearing.
11. A hydrodynamic plain bearing, comprising: a rotor including a rotor bearing surface; a stator including a counter-surface located opposite the rotor bearing surface in order to generate hydrodynamic pressure in a region of a converging gap; the rotor being rotatable with respect to the stator about a rotation axis; wherein the rotor bearing surface and the counter-surface each includes in a section view along and through the rotation axis, a continuous bearing contour including at least two contour segments, each contour segment being a straight line or a curvature, the contour segments transitioning into one another directly or indirectly so that each continuous bearing contour generates hydrodynamic pressure along its entire axial length, each continuous bearing contour being configured to generate hydrodynamic load capacities in a radial direction and in an axial direction; wherein at least one of the rotor bearing surface and the counter-surface includes regions having different coefficients of thermal expansion; and wherein one of the regions having different coefficients of thermal expansion is made of ceramic oxide.
12. A hydrodynamic plain bearing, comprising: a rotor including a rotor bearing surface; a stator including a counter-surface located opposite the rotor bearing surface in order to generate hydrodynamic pressure in a region of a converging gap; the rotor being rotatable with respect to the stator about a rotation axis; wherein the rotor bearing surface and the counter-surface each includes in a section view along and through the rotation axis, a continuous bearing contour including at least two contour segments, each contour segment being a straight line or a curvature, the contour segments transitioning into one another directly or indirectly so that each continuous bearing contour generates hydrodynamic pressure along its entire axial length, each continuous bearing contour being configured to generate hydrodynamic load capacities in a radial direction and in an axial direction; wherein each continuous bearing contour includes one or more further contour segments arranged axially between the at least two bearing contour segments.
13. A hydrodynamic plain bearing, comprising: a rotor including a rotor bearing surface; a stator including a counter-surface located opposite the rotor bearing surface in order to generate hydrodynamic pressure in a region of a converging gap; the rotor being rotatable with respect to the stator about a rotation axis; wherein the rotor bearing surface and the counter-surface each includes in a section view along and through the rotation axis, a continuous bearing contour including at least two contour segments, each contour segment being a straight line or a curvature, the contour segments transitioning into one another directly or indirectly so that each continuous bearing contour generates hydrodynamic pressure along its entire axial length, each continuous bearing contour being configured to generate hydrodynamic load capacities in a radial direction and in an axial direction; wherein the at least two contour segments of each continuous bearing contour include at least one convex contour segment and at least one concave contour segment, the at least one convex contour segment transitioning into the at least one concave contour segment directly or indirectly via a further contour segment.
14. A hydrodynamic plain bearing, comprising: a rotor including a rotor bearing surface; a stator including a counter-surface located opposite the rotor bearing surface in order to generate hydrodynamic pressure in a region of a converging gap; the rotor being rotatable with respect to the stator about a rotation axis; wherein the rotor bearing surface and the counter-surface each includes in a section view along and through the rotation axis, a continuous bearing contour including at least two contour segments, each contour segment being a straight line or a curvature, the contour segments transitioning into one another directly or indirectly so that each continuous bearing contour generates hydrodynamic pressure along its entire axial length, each continuous bearing contour being configured to generate hydrodynamic load capacities in a radial direction and in an axial direction; wherein the rotor includes a deflector arranged in a region of a lubricant outlet of the plain bearing.
15. A hydrodynamic plain bearing, comprising: a rotor including a rotor bearing surface; a stator including a counter-surface located opposite the rotor bearing surface in order to generate hydrodynamic pressure in a region of a converging gap; the rotor being rotatable with respect to the stator about a rotation axis; a lubricant supply system including a lubricant conduit configured to convey lubricant through a supply line to the converging gap; and wherein the rotor bearing surface and the counter-surface each includes in a section view along and through the rotation axis, a continuous bearing contour including at least two contour segments, each contour segment being a straight line or a curvature, the contour segments transitioning into one another directly or indirectly so that each continuous bearing contour generates hydrodynamic pressure along its entire axial length, each continuous bearing contour being configured to generate hydrodynamic load capacities in a radial direction and in an axial direction.
16. The hydrodynamic plain bearing of claim 15, wherein: the supply line is defined by a groove in the stator.
17. A combination hydrodynamic plain bearing and second bearing, comprising: a hydrodynamic plain bearing, including: a rotor including a rotor bearing surface; a stator including a counter-surface located opposite the rotor bearing surface in order to generate hydrodynamic pressure in a region of a converging gap; the rotor being rotatable with respect to the stator about a rotation axis; wherein the rotor bearing surface and the counter-surface each includes in a section view along and through the rotation axis, a continuous bearing contour including at least two contour segments, each contour segment being a straight line or a curvature, the contour segments transitioning into one another directly or indirectly so that each continuous bearing contour generates hydrodynamic pressure along its entire axial length, each continuous bearing contour being configured to generate hydrodynamic load capacities in a radial direction and in an axial direction; a second bearing spaced from the hydrodynamic plain bearing along the rotor axis; wherein the hydrodynamic plain bearing is a first hydrodynamic plain bearing; wherein the second bearing is a second hydrodynamic plain bearing having a second rotor bearing surface defined on the rotor and a second counter-surface defined on the stator; and wherein the stator is defined on a housing insert, and the counter-surfaces of the first and second hydrodynamic plain bearings are defined on the housing insert and are spaced apart along the rotor axis.
18. The combination hydrodynamic plain bearing and second bearing of claim 17, wherein: the second counter-surface includes in a section view along and through the rotation axis a continuous bearing contour including at least two contour segments; and the housing insert includes two extensions connected via a centerpiece, the contour segments of each of the counter-surfaces of the first and second hydrodynamic plain bearings being defined on the two extensions.
19. The combination hydrodynamic plain bearing and second bearing of claim 17, in further combination with an exhaust-gas-driven turbocharger, the stator being a stator of the exhaust-gas-driven turbocharger, and further comprising a fastening element configured to secure the housing insert in the housing.
20. A combination hydrodynamic plain bearing and second bearing, comprising: a hydrodynamic plain bearing, including: a rotor including a rotor bearing surface; a stator including a counter-surface located opposite the rotor bearing surface in order to generate hydrodynamic pressure in a region of a converging gap; the rotor being rotatable with respect to the stator about a rotation axis: wherein the rotor bearing surface and the counter-surface each includes in a section view along and through the rotation axis, a continuous bearing contour including at least two contour segments, each contour segment being a straight line or a curvature, the contour segments transitioning into one another directly or indirectly so that each continuous bearing contour generates hydrodynamic pressure along its entire axial length, each continuous bearing contour being configured to generate hydrodynamic load capacities in a radial direction and in an axial direction; a second bearing spaced from the hydrodynamic plain bearing along the rotor axis; and a lubricant supply system configured to supply lubricant simultaneously to both the hydrodynamic plain bearing and the second bearing.
Description
(1) The invention will be explained below in further detail with reference to exemplifying embodiments depicted in the drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11) In particular, as shown in
(12) Stator 20 is configured with a receptacle for rotor 10. It comprises a counter-surface 21. This counter-surface 21 constitutes a bearing contour that is generated by a convex curvature and a hollow-cylindrical region. The convex curvature and the hollow-cylindrical region constitute contour segments 21.1 and 21.2. Counter-surface 21 likewise constitutes a continuous bearing contour and, like rotor bearing surface 13, is continuously differentiable.
(13) In the context of the invention, stator 20 is arranged in such a way that a relative velocity between rotor 10 and stator 20 can be achieved in order to generate hydrodynamic pressure. Stator 20 can installed in stationary fashion or can also be embodied rotatably, for example as a floating sleeve.
(14) When the hydrodynamic plain bearing is in the assembled state, rotor bearing surface 13 is located opposite counter-surface 21. As is evident from
(15)
(16)
(17)
(18) Counter-surface 21 of stator 20 is correspondingly made up of three contour segments 21.1 to 21.3. Contour segment 21.1 is embodied as a conical receptacle. Adjoining that contour segment 21.1 is contour segment 21.2 constituting a convex curvature. This convex curvature transitions into contour segment 21.3 that is embodied as a hollow cylinder. In the assembled state, contour segments 13.1 and 21.1, 13.2 and 21.2, and 13.3 and 21.3 are respectively located opposite one another. With contour segments 13.3 and 21.3, only bearing forces in a radial direction are generated as a result of the cylindrical configuration. Contour segments 13.1 and 13.2, and 21.1 and 21.2, on the other hand, generate force components in both a radial direction and an axial direction.
(19)
(20)
(21) During operation of the hydrodynamic plain bearings in accordance with
(22)
(23)
(24) In the context of the invention it is furthermore possible to modify the pressure generation in converging gap S such that in the region of hydrodynamic gap S, rotor bearing surface 13 and/or counter-surface 21 can have regions having a different coefficient of thermal expansion and/or a different modulus of elasticity. For this, rotor bearing surface 13 and/or counter-surface 21 can have zones having different materials. For example, an aperture, in particular an orifice, which is introduced into rotor 10 and/or into stator 20, can be provided in the region of converging gap S. This aperture can then be filled with a material that has a coefficient of thermal expansion, and/or a modulus of elasticity, which is different from the surrounding material of rotor 10 or of stator 20. For example, a resin material that terminates flush with rotor bearing surface 13 or with counter-surface 21 can be introduced into the recess. It is also conceivable for rotor bearing surface 13 and/or counter-surface 21 to comprise regions having a different coefficient of thermal expansion; in particular, provision can be made that a sub-element, made in particular of ceramic oxide or of another element that has a lower coefficient of thermal expansion than that region of the rotor bearing surface and/or of the counter-surface which indirectly or directly adjoins the sub-element, in the rotor bearing surface and/or in the counter-surface. Examples of a sub-element of this kind are zirconium tungstate, silicon, titanium, steel/iron. Rotor bearing surface 13 and/or counter-surface 21 can be constituted, for example, at least partly from a bronze material, for example having a coefficient of thermal expansion of approx. 18.sup.6K.sup.1.
(25)
(26) As
(27) Rotor 10 comprises two bearing segments 12 that are arranged spaced away from one another in the axial direction of shaft 15. Rotor bearing surfaces 13 are constituted in the region of bearing segments 12. In the context of the invention, rotor bearing surfaces 13 can be embodied integrally with shaft 15, but it is also conceivable for rotor bearing surface 13 to be constituted by a bearing piece connected, in particular nonrotatably, to shaft 15. In the case of the exhaust-gas-driven turbocharger depicted in
(28) Provision can be made in the context of the invention that a rotor bearing surface 13 is not constituted only by shaft 15 or by rotor part 40. Instead, a rotor bearing surface 13 that extends both over part of shaft 15 and over part of rotor part 40 can also be provided.
(29) Rotor part 40 can furthermore comprise a circumferential seal receptacle 43, for example in the form of a circumferential groove and a deflector 44.
(30) Rotor 10 is held in a housing 50, preferably in the receiving housing of the exhaust-gas-driven turbocharger. Housing 50 is penetrated by a bearing receptacle 52. A stator 20 is inserted into this bearing receptacle 52. As
(31) The two extensions 24 are integrally connected to one another via a center piece 27.
(32) For assembly, rotor 10 with turbine wheel 14 installed is slid into housing 50 from right to left in the drawing plane of
(33) In an alternative installation method, stator 20 can be preinstalled on shaft 15 and slid as a package into the bearing housing, where stator 20 is then fastened in an axial direction with respect to housing 50.
(34) In an alternative embodiment, bearing piece 30 can be omitted. With this embodiment (not depicted) rotor part 40 does not comprise a deflector 44 for installation reasons. Rotor part 40 can, however, continue to comprise a circumferential seal receptacle 43, for example in the form of a circumferential groove for reception of a sealing ring. The sealing ring then abuts against housing 50 rather than against bearing piece 30.
(35) As is further evident from
(36) In the right-side hydrodynamic plain bearing, subsequently to the gap region of the plain bearing the lubricant is spun radially outward from attachment piece 11. The lubricant travels into the region of a diversion region 56 that is shaped into housing 50. The lubricant then runs off downward in the direction of gravity, and is again collected in cavity 55. Cooling of the housing is achieved with the lubricant, both with diversion region 32 of bearing piece 30 and also, in particular, with diversion region 56 in the region of turbine wheel 14. This represents a considerable additional benefit. In particular, a thermal input occurring during operational use can then be dissipated via the lubricant and kept away from bearing locations 12. The operating reliability of the hydrodynamic plain bearings in high-temperature applications can thereby be guaranteed. The result in particular is to prevent the lubricant from then being exposed to an impermissible temperature stress in the region of bearing segments 12.
(37) In the embodiment in
(38) The lubricant is collected in cavity 55 and conveyed, optionally via a heat exchanger and a pump, back into lubricant conduit 53.
(39) Stator 20 according to
(40) The technical configuration of the exhaust-gas-driven turbocharger according to
(41)
(42) As is evident from
(43) Lubricant conduit 53 proceeds from a supply line 53.1 of housing 50, which can be embodied in the form of an attachment thread.
(44) Stator 20 is held by means of a fastening element 58 in both a circumferential direction and an axial direction. Fastening element 58 comprises a base element 58.3 that comprises a seating surface 58.1 and a support surface 58.2. A fastening extension 58.4 is attached to base element 58.3. Fastening extension 58.4 engages into a fastening receptacle of stator 20 in order to secure the latter. Fastening element 58 can be embodied for this purpose in two-part fashion, so that fastening extensions 58.4 can be inserted into the circumferential groove of stator 20. It is also conceivable, however, for fastening extension 58.4 to be mounted, as an elastically deflectable latching element, on the one-piece fastening element 58. Fastening element 58 is embodied in such a way that both axial forces and forces in a circumferential direction can be absorbed in order to immobilize the stator in an axial direction and a circumferential direction.
(45) As is apparent from
(46) Lastly, it is apparent from
(47)
(48) In contrast to the exhaust-gas-driven turbocharger according to
(49) As has already been mentioned above, stator 20 can be axially and nonrotatably connected in housing 50 in different ways.
(50)
(51) As illustrated by
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(55) As is evident from
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