Container of puncture repair agent
10669060 ยท 2020-06-02
Assignee
Inventors
Cpc classification
B65D1/32
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D1/32
PERFORMING OPERATIONS; TRANSPORTING
B29C73/02
PERFORMING OPERATIONS; TRANSPORTING
B65D1/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A container of a puncture repair agent includes: a bottomed cylindrical container body to store the puncture repair agent; and a mouth portion provided on the container body, from which the puncture repair agent is pushed out by pressing the container body, wherein the container body is hollow molded into a flat shape and includes a barrel portion, wherein the barrel portion includes a pair of narrow portions facing in a major axis direction, and a pair of wide portions facing in a minor axis direction, and wherein each of the pair of wide portions is provided with a pressing recessed portion capable of being recessed in a concave curved surface shape toward inside of the barrel portion.
Claims
1. A container of a puncture repair agent, comprising: a bottomed cylindrical container body to store the puncture repair agent; and a mouth portion provided on the container body, from which the puncture repair agent is pushed out by pressing the container body, wherein the container body is hollow molded into a flat shape and comprises a shoulder portion connected to a lower end of the mouth portion, a barrel portion connected to a lower end of the shoulder portion, and a bottom portion closing a lower end of the barrel portion, wherein the barrel portion comprises a pair of narrow portions facing each other in a major axis direction, and a pair of wide portions facing each other in a minor axis direction, wherein each wide portion of the pair of wide portions is provided with a pressing recessed portion having a concave curved surface shape in a side view, the pressing recessed portion capable of being elastically deformed and further recessed in a concave curved surface shape toward inside of the barrel portion, wherein each wide portion of the pair of wide portions is set such that a wall thickness at a central portion of each wide portion of the pair of wide portions is larger than a wall thickness at both ends within the pressing recessed portion of each wide portion of the pair of wide portions in a circumferential direction orthogonal to a height direction, wherein the wall thickness of the barrel portion gradually increases in thickness from the ends to the central portion of each of the pressing recessed portions along the circumferential direction orthogonal to the height direction, and wherein each wide portion of the pair of wide portions is set such that the wall thickness at the central portion of each wide portion of the pair of wide portions is larger than a wall thickness at both ends within the pressing recessed portion of each wide portion of the pair of wide portions in the height direction.
2. The container according to claim 1, wherein each wide portion of the pair of wide portions is set such that the wall thickness at the central portion of each wide portion of the pair of wide portions is 1.2 to 1.6 times of the wall thickness at both ends in the circumferential direction orthogonal to the height direction of each wide portion of the pair of wide portions.
3. The container according to claim 1, wherein each wide portion of the pair of wide portions is set such that the wall thickness at the central portion of each wide portion of the pair of wide portions is 1.2 to 1.6 times of the wall thickness at both ends in the height direction of each wide portion of the pair of wide portions.
4. The container according to claim 1, wherein the container body has a multi-layered structure of at least three layers comprising an inner layer, an intermediate layer and an outer layer, the intermediate layer comprising a gas barrier resin.
5. The container according to claim 4, wherein the gas barrier resin is an ethylene-vinyl alcohol resin.
6. The container according to claim 1, further comprising: a seal member bonded to a top surface of the mouth portion to seal the mouth portion; and a lead cap fitted to the mouth portion, the lead cap provided with an outlet pipe capable of leading out the puncture repair agent from the container body by breaking the sealing member when the lead cap is fitted to the mouth portion.
7. The container according to claim 1, further comprising: a seal member bonded to a top surface of the mouth portion to seal the mouth portion; a protective plate detachably superposed to the seal member to protect the seal member; a shrink film made from a heat-shrinkable synthetic resin film to cover at least the mouth portion and hold the protective plate by heat shrinking; and a lead cap fitted to the mouth portion in a state that the shrink film is peeled off and the protective plate is removed, the lead cap provided with an outlet pipe capable of leading out the puncture repair agent from the container body by breaking the sealing member when the lead cap is fitted to the mouth portion.
8. The container according to claim 7, wherein the shrink film is a shrink label covering an outer peripheral surface of the mouth portion and an outer peripheral surface of the container body.
9. The container according to claim 7, wherein the shrink film is colored over a range of at least 80% or more of a back surface thereof, and has an ultraviolet transmittance less than 50%.
10. The container according to claim 1, wherein the wall thickness of the barrel portion gradually increases in thickness from the ends to the central portion of that pressing recessed portion along the height direction within one of the pressing recessed portions in the height direction.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(21) In the followings, referring to the accompanying drawings, embodiments of the present invention (hereinafter, embodiments) shall be described in detail. Note that the same numbers are given to the same elements throughout the description of the embodiments.
Embodiment 1
(22) As illustrated in
(23) As illustrated in
(24) The protective cap 13 is molded using a synthetic resin by an injection molding or the like, and has a female screw portion 13a on the inner peripheral surface. The female screw portion 13a is screwed into the male screw portion 11a of the mouth portion 11. When the container 10 is stored in the luggage compartment of the vehicle, the protective cap 13 is mounted to the mouth portion 11 over the sealing member 12, to protect the sealing member 12 and the mouth portion 11. On the other hand, when repairing a punctured tire, the protective cap 13 is removed from the mouth portion 11, and the mouth portion 11, a lead means (described later) for leading a puncture repair agent 14 from the container body 20 is mounted to the mouth portion 11.
(25) In the container body 20, the puncture repair agent 14 is filled and stored in an amount that is determined in accordance with the type of the tire (for example, about 450 cm.sup.3). The puncture repair agent 14 can be any sealant, for example, a high viscosity liquid composed mainly of a rubber latex having a viscosity around 40 cps (20 C.).
(26) The container body 20 is composed of a shoulder portion 21, barrel portion 22 and a bottom portion 23. The shoulder portion 21 is connected to the lower end of the mouth portion 11, and is formed so as to radially enlarge downward. The inclination angle of the shoulder portion 21 to the direction perpendicular to the axis of the container 10 (the horizontal direction of the container 10 which is upright) is set arbitrarily, taking into consideration the buckling strength required to the container body 20, the moldability of the container body 20 and the like.
(27) The barrel portion 22 is connected to the lower end of the shoulder portion 21, and as well, as illustrated in
(28) Return to
(29) Furthermore, the curvature radius R of the pressing recess portion 27 is set to an arbitrary magnitude depending on the pushing out performance required to the container body 20, the moldability of the container body 20 and the like. In addition, the pressing recess portion 27 may be configured by a curved surface that combines multiple radii of curvature, besides by a curved surface of one radius of curvature R. Further, in this example, the cross-section of the barrel portion 22 is taken as an almost rectangular shape, but the pressing recess portion according to the present invention, for example, by forming the barrel portion into a flat shape by taking the cross-section of the barrel portion as a substantially elliptical shape, may be provided in the curved portion of the facing large diameter side.
(30) Here, the thickness distribution in the container body 20 is described. In order to enhance the squeezing property and the restoration property of the barrel portion 22, it is desirable that the wall thickness at the center portion t1 (refer to
(31) The present inventors have advanced various research and development, for obtaining a more preferable thickness distribution. As a result, through the overall judging including the moldability and the quality of the container body 20, in order to obtain the high squeezing property and the high restoration property, it has been found to be preferable that the wall thickness at the center portion t1 is set to 1.2 to 1.6 times the wall thickness at both ends in the major diameter direction t2, and the wall thickness at the center portion t1 is set to 1.2 to 1.6 times the wall thickness at both ends in the height direction t3. Meanwhile, the effects by setting the thickness distribution shall be described later.
(32) In the followings, an example of a suitable thickness distribution shall be described in detail on the basis of the measured results of the container body 20 (a blow-molded product). To exemplify the specification of the blow-molded product, the mass is 31.87 g, and the filling capacity is about 483.6 cm.sup.3.
(33) The measurement points of the wall thickness in the container body 20 shall be described with reference to
(34) The measurement results of the thickness distribution in the circumferential direction are illustrated in TAB. 1. A graph of the measurement results in TAB. 1 is illustrated in
(35) TABLE-US-00001 TABLE 1 Circumferential wall thickness distribution (mm) Height 60 mm (measurement position A6) Measurement direction Average B1 B2 B3 B4 B5 B6 B7 B8 B9 B10 B11 B12 value 0.729 0.733 0.814 1.057 0.804 0.734 0.779 0.789 0.811 1.030 0.903 0.740 0.827
(36) As illustrated in TAB. 1 and
(37) Next, the measurement results of the thickness distribution in the height direction are illustrated in TAB. 2, and a graph of the measurement results in TAB. 2 is illustrated in
(38) TABLE-US-00002 TABLE 2 Height direction wall thickness distribution (mm) Measurement direction Average B1 B4 B7 B10 value Measurement A12 0.713 0.807 0.727 0.823 0.768 position A11 0.562 0.720 0.597 0.757 0.659 A10 0.598 0.789 0.628 0.821 0.709 A9 0.652 0.908 0.689 0.923 0.793 A8 0.706 0.973 0.725 1.008 0.853 A7 0.730 1.048 0.756 1.036 0.893 A6 0.729 1.057 0.779 1.030 0.899 A5 0.727 1.051 0.787 1.077 0.911 A4 0.698 0.977 0.792 1.016 0.871 A3 0.646 0.856 0.738 0.890 0.783 A2 0.579 0.788 0.723 0.830 0.730 A1 0.661 0.897 0.828 0.944 0.833 Average value 0.667 0.906 0.731 0.930 0.808
(39) As illustrated in TAB. 2 and
(40) Then, the material and the layer structure of the container body 20 are described. The container body 20 is composed of any of the synthetic resin materials. However, in storing the puncture repair agent 14 for a long-period (for example, five years), for preventing degradation, alteration or corrosion of the puncture repair agent 14 by oxygen, or for suppressing decrease of water vapor, ammonia and the like, in the puncture repair agent 14, it is necessary to provide a high storage performance to the container body 20. In order to provide the high storage performance to the container body 20, it is effective to suppress the gas permeability of the container body 20 to a low level, by constituting the container body 20 with a multilayer structure including a high gas barrier material.
(41) For example, the container body 20 is configured in a multilayer structure of at least three layers including an inner layer, an intermediate layer and an outer layer, and the intermediate layer is configured with a gas barrier resin. For the gas barrier resin, an Ethylene-Vinyl Alcohol resin (EVOH) is preferred with which high gas barrier property can be obtained a thin even at a thin thickness. Further, the material of the inner layer and the outer layer sandwiching the intermediate layer can be selected from any of the synthetic resins such as polyethylene, polypropylene, polyester and the like. The container body 20 of such a multilayer structure can be obtained by blow molding using a multi-layer parison, for example.
(42) An example of a multi-layer structure of the container body 20 shall be described with reference to
(43) An example of the thickness of each layer of such multilayer structure and the component ratio are illustrated in TAB. 3. In the table, in the parentheses, the component ratio of each layer is given.
(44) TABLE-US-00003 TABLE 3 Thickness of each layer (mm) Component ratio in parentheses 1st layer 6th layer Measurement (outermost (innermost Total direction layer) 2nd layer 3rd layer 4th layer 5th layer layer) thickness B1 264 (33.0%) 12 (1.5%) 16 (2.0%) 23 (2.9%) 285 (35.6%) 200 (25.0%) 801 (100%) B10 340 (29.3%) 12 (1.1%) 32 (2.8%) 30 (2.5%) 416 (35.8%) 330 (28.4%) 1160 (100%) B7 273 (32.9%) 15 (1.8%) 23 (2.8%) 16 (2.0%) 277 (33.5%) 224 (27.0%) 828 (100%) B4 356 (31.9%) 24 (2.1%) 25 (2.2%) 19 (1.7%) 359 (32.2%) 334 (29.9%) 1116 (100%) Average 308 (31.8%) 16 (1.6%) 24 (2.4%) 22 (2.3%) 334 (34.3%) 272 (27.6%) 976 (100%) value
(45) As illustrated in TAB. 3, by forming thick the first and the sixth layers consisting of a low density polyethylene and the fifth layer consisting of a recycled material, the moldability and the stiffness of the container body 20 (refer to
(46) Note that in the embodiment, the gas permeability of the container body 20 was kept low by the multilayer structure including the gas barrier resin, but in addition to this, it is effective to improve the gas barrier property of the container body 20 by a deposited thin film layer of aluminum or aluminum alloy, alumina, silica or the like that is deposited to the surface of the container body 20 (for example, inner surface).
(47) Using the container 10 as described above, a method for repairing a punctured tire shall be described with reference to
(48) At first, the user removes the protective cap 13 from the mouth portion 11, and instead screws the fitting portion 33 to the mouth portion 11 to mount the lead means 32 to container body 20. At this time, the sealing member 12, as illustrated in
(49) Next, as illustrated in
(50) When the user loosens the hand, the pair of wide portions 26 having been deformed elastically greatly, is released from the pressing force rapidly and the original form is restore. Thus, by performing several times the pumping operation of the container body 20 which brings large decrease of the internal volume and restores quickly, almost all of the puncture repair agent 14 can be injected into the tire 31 in a short time.
(51) Next, as illustrated in
(52) The effect of the container 10 of the embodiment 1 described above is described. In the embodiment 1, the barrel portion 22 of the container body 20 the was formed into a flat shape, the pair of pressing recess portions 27 was provided to the pair of wide portions 26, so that a user can grasp and press the pressing recess portion 27.
(53) In contrast, as illustrated in
(54) In this point, in the present embodiment, as illustrated in
(55) In addition, in the wide portion 26, the wall thickness at the center portion t1 (refer to
(56) Thus, according to the present embodiment 1, the container 10 is provided which is excellent in the handling property, the squeezing property and the restoration property, and moreover which can push out the puncture repair agent 14 more easily in just a simple barrel portion shape to form the pressing recess 24.
(57) Further, in the present embodiment, the sealing member 12 made of an aluminum foil or an aluminum vapor deposition film is welded on the top surface of the mouth portion 11, and the sealing member 12 is to be broken by the lead pipe 35.
(58) In contrast, conventionally, a lid structure is known in which an inner plug of a synthetic resin is fitted into the mouth portion, and when repairing the puncture, it is arranged that the bottom portion of the inner plug is broken by a lead pipe. In such a lid structure, in addition to the high component cost of the lid member (inner plug), it is necessary to break the stiff bottom portion of the inner plug, and so the workability is poor.
(59) In this point, in the present embodiment, the mouth portion 11 is closed with the sealing member 12, and so the component cost of the lid member grows cheaper. In addition, since the thin sealing member 12 can be broken by the lead pipe 35, the workability is also good.
Embodiment 2
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(61) The protective plate 43 is formed in a substantially circular shape, and is attached so as to cover substantially the entire sealing member 12 on the sealing member 12. By this, when the container 10 is stored in a storage space of a vehicle, a portion of the sealing member 12 which is easy to break, that is, a non-adhesive portion that is not welded to the top surface of the mouth portion 11 is protected by the protective plate 43. The protective plate 43 can be selected from various sheets of a synthetic resin or a paper, but in view of the weight reduction and the cost, a cardboard sheet or a poster paper which is light and inexpensive is preferable.
(62) Note that the shape of the protective plate 43 is, in this example, a substantially circular shape, but besides this, the other may be a non-circular shape such as a polygonal and the like is possible. As far as the shape can protect the sealing member 12, it is arbitrary. Further, in order to easily attach the protective plate 43, a fitting portion which can be fitted to the mouth portion 11 can be provided on the outer periphery of the protective plate 43.
(63) The shrink label 45 is a shrink film made of a synthetic resin having a heat-shrinkable property, and is formed in a substantially cylindrical shape. The shrink label 45 can be provided with any display by printing or the like. Further, the shrink label 45, after having been put on the container body 20, shrinks by heat along the respective outer peripheral surface of the male screw portion 11a, the shoulder portion 21, the barrel portion 22 and the bottom portion 23, and thereby the outer peripheral surface of the mouth portion 11 and the outer peripheral surface of the container body 20 are covered substantially entirely.
(64) As a material for the shrink label 45, a stretched film which is not heat fixed is preferred, but any type of materials is possible as long as it is heat shrinkable. In addition, the material of the shrink label 45 can be selected from any synthetic resin material such as the polyolefin resin such as a polyethylene, a polypropylene and the like, or the polyester resin such as a polyethylene terephthalate and the like, and either a single-layer film or a stacked film is possible. Further, degradation or alteration of the puncture repair agent by sunlight or fluorescent light may be prevented, by constituting the shrink label 45 using a film having light-shielding property (for example, a film to which a print by a whitish ink is applied widely). In particular, with regard to the ultraviolet light transmittance, less than 50% UV is preferable, less than 10% is more preferable and less than 3% is more preferable, by coloring at least 80% in the range (area), preferably over the entire surface of the transparent shrink label 45, for blocking the ultraviolet light or the visible light. The coloring of the shrink label 45 can be made on the back surface, by coating, vapor deposition, lamination or the like.
(65) As a method for mounting the shrink label 45, a method to heat and heat shrink the shrink label 45 is given that is performed by passing through the well-known steam jet shrink tunnel, after covering a predetermined height position to the container body 20 with the cylindrical shrink label 45, using a well-known labeler. However, the method of mounting the shrink label 45 is not particularly limited, any method for mounting the shrink label 45 by heat shrink is possible, with regard to the container body 20, the mouth portion 11 and the protective plate 43.
(66) The structure of the shrink label 45 shall be described in more detail on the basis of
(67) As illustrated in
(68) As illustrated in
(69) As illustrated in
(70) A method for repairing a punctured tire shall be described with reference to
(71) Next, as illustrated in
(72) The user screws the fitting portion 33 into the mouth portion 11, and mounts the lead cap 32 to the container body 20. In this case, the sealing member 12, as illustrated in
(73) Then, in the embodiment 1, by performing the same procedure as illustrated in
(74) The effect of the container 10 of the above described embodiments shall be described. In the sealed structure of the container 10, the mouth portion 11 is sealed by the sealing member 12. Further, the sealing member 12 is thin and easy to tear, but is protected by the protective plate 43, and so there is no fear that it tears in contact with other articles in a luggage room or the like. In addition, since the protective plate 43 is held by the shrink label 45, there is no fear that it moves relative to the sealing member 12. Therefore, without using an expensive cap with large mass at all, it is possible to configure the sealing structure of the mouth portion 11, using just the thin and cheap film material or sheet material. By this, the weight reduction and the simplification of the container 10 can be achieved, and as well the materials cost can be reduced.
(75) According to the container 10 of the present embodiment 2, by reducing the weight and simplify the sealing structure, contribution to further weight reduction of the vehicle, further expansion of the storage space and reduction of the environmental load is possible, and furthermore, the cost reduction can be achieved.
(76) In addition, in the present embodiment 2, when repairing a punctured tire 31, the sealing member 12 can be easily broken with the lead pipe 35 of the lead cap 32.
(77) By the way,
(78) The closing means 203 is composed of an outer cap 206 to be screwed detachably to the neck portion 205, and an inner cap 207 for closing the outlet mouth 202. The inner cap 207 has a flange portion 208 formed at the upper end, a closing plate portion 209 formed at the lower end, and a breaking communication portion 210 formed in the closing plate portion 209.
(79) In the container 200, the inner cap 207 is fitted into the outlet mouth 202, and as well the outer cap 206 is screwed to the outer peripheral surface of the neck portion 205 so as to sandwich the flange portion 208 with the neck 205. By this, the outlet mouth 202 is sealed with the inner cap 207, and the container 200 can be stored in the storage space of the vehicle in a state that the inner cap 207 is protected with the outer cap 206.
(80) On the other hand, when the tire is punctured, the outer cap 206 is removed from the neck portion 205, and instead the lead cap 211 is screwed to the neck portion 205. The lead cap 211 is a cap for taking out the sealing agent from the container body 201, and has a sharpened tip tube portion 212 which can be inserted into the neck portion 205. When the lead cap 211 is screwed to the neck portion 205, the sharpened tip tube portion 212 breaks the breaking communication portion 210. By this, a supply pipe 213 which is connected to the tire and the container body 201 are communicated through the sharpened tip tube portion 212.
(81) In the container 200 composed of such a configuration, an inside plug made of a synthetic resin is fitted into the mouth portion, and when repairing the puncture, the breaking communication portion 210 in the bottom portion of the inside plug is broken with the lead pipe, and so it is necessary to break the stiff inside cap bottom portion, a disadvantage of poor workability occurs.
(82) In this point, in the present embodiment, since the thin sealing member 12 can be easily broken by in the lead pipe 35, the workability of the puncture repair is improved.
(83) In addition, the shrink label 45 that functions as a label is also used as a shrink film for holding the protective plate 43, it is possible to obtain the holding function of holding the protective plate 43 and the label function in a single film material. As a result, it is possible to achieve further weight reduction and simplification of the container 10.
(84) As above, the present invention has been described with reference to the embodiments, but the scope of the present invention is of course not limited to the scope in the above described embodiments. It is apparent to those skilled in the art that various modifications or improvements can be added to the above embodiments. In addition, it is apparent from the description of the appended claims that the embodiments added with such modifications or improvements can be included in the technical scope of the present invention.
(85) For example, in the embodiment 2, the shrink label was used as a shrink film, but the shrink film according to the present invention is not particularly limited to the shrink label, and as long as it covers at least the mouth portion and can hold the protective plate, any size and shape are possible.
REFERENCE SIGNS LIST
(86) 10 . . . container, 11 . . . mouth portion, 12 . . . sealing member, 14 . . . puncture repair agent, 20 . . . container body, 20a . . . first layer (inner layer), 20c . . . third layer (intermediate layer), 20e . . . fifth layer (outer layer), 20f . . . sixth layer (outer layer), 21 . . . shoulder portion, 22 . . . barrel portion, 23 . . . bottom portion, 25 . . . narrow portion, 26 . . . wide portion, 27 . . . pressing recess portion, 31 . . . tire, 32 . . . lead means (lead cap), 33 . . . fitting portion, 35 . . . lead pipe, D1 . . . major diameter, D2 . . . minor diameter, t1 . . . wall thickness at center portion, t3 . . . wall thickness at both ends in height direction, 43 . . . protective plate, 45 . . . shrink label, 45a . . . label body, 45b . . . separation portion, 45c . . . separation piece, 45d . . . knob portion, 47 . . . pressing portion, 48a . . . first perforation, 48b . . . second perforation