Piston ring for combustion engine
10670146 ยท 2020-06-02
Assignee
Inventors
Cpc classification
F16J9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/069
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05C2201/0448
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02F5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/26
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided is a piston ring for an internal combustion engine that enables size reduction of a chamfered edge without leading to the chipping, and sufficient size reduction of a flow passage of a blow-by gas in a piston ring gap, thus effectively restraining the blow-by gas from passing through the piston ring gap. A piston ring 1 with a piston ring gap 2 used for an internal combustion engine includes a chamfered edge 3 continuous to at least one of piston ring end faces at the piston ring gap 2 and an outer peripheral surface 1a of the piston ring 1. The chamfered edge 3 has a curved shape.
Claims
1. A piston ring with a piston ring gap used for an internal combustion engine, the piston ring comprising: a chamfered edge continuous to at least one of piston ring end faces at the piston ring gap and an outer peripheral surface of the piston ring, wherein the chamfered edge has a curved shape, the chamfered edge includes a first arcuate surface, a second arcuate surface formed between the first arcuate surface and the outer peripheral surface of the piston ring, and a third arcuate surface formed between the first arcuate surface and the piston ring end face, and a ratio R3/R1 of a radius R3 of the third arcuate surface to a radius R1 of the first arcuate surface is 0.050 to 0.500.
2. The piston ring according to claim 1, wherein, at an intersection between the chamfered edge and the outer peripheral surface of the piston ring, a tangential direction of the chamfered edge tilts at an acute angle relative to a tangential direction of the outer peripheral surface of the piston ring.
3. The piston ring according to claim 1, wherein the chamfered edge has a circumferential width L1 along a circumferential direction of the piston ring greater than a radial width L2 along a radial direction of the piston ring.
4. The piston ring according to claim 1, wherein the chamfered edge has a ratio L1/L2 of a circumferential width L1 along a circumferential direction of the piston ring to a radial width L2 along a radial direction of the piston ring between 0.6 to 2.0.
5. The piston ring according to claim 1, wherein the circumferential width L1 is within range of 0.017 to 0.044 mm or 0.055 to 0.075 mm.
6. The piston ring according to claim 1, wherein the radial width L2 is within range of 0.022 to 0.045 mm or 0.055 to 0.075 mm.
7. The piston ring according to claim 1, wherein the piston ring is a compression ring.
8. A piston ring with a piston ring gap used for an internal combustion engine, the piston ring comprising: a chamfered edge continuous to at least one of piston ring end faces at the piston ring gap and an outer peripheral surface of the piston ring, wherein the chamfered edge has a curved shape, the chamfered edge includes a first arcuate surface, a second arcuate surface formed between the first arcuate surface and the outer peripheral surface of the piston ring, and a third arcuate surface formed between the first arcuate surface and the piston ring end face, and a ratio R2/R1 of a radius R2 of the second arcuate surface to the radius R1 of the first arcuate surface is 0.1 to 0.8.
9. The piston ring according to claim 8, wherein, at an intersection between the chamfered edge and the outer peripheral surface of the piston ring, a tangential direction of the chamfered edge tilts at an acute angle relative to a tangential direction of the outer peripheral surface of the piston ring.
10. The piston ring according to claim 8, wherein the chamfered edge has a circumferential width L1 along a circumferential direction of the piston ring greater than a radial width L2 along a radial direction of the piston ring.
11. The piston ring according to claim 8, wherein the chamfered edge has a ratio L1/L2 of a circumferential width L1 along a circumferential direction of the piston ring to a radial width L2 along a radial direction of the piston ring between 0.6 to 2.0.
12. The piston ring according to claim 8, wherein the circumferential width L1 is within range of 0.017 to 0.044 mm or 0.055 to 0.075 mm.
13. The piston ring according to claim 8, wherein the radial width L2 is within range of 0.022 to 0.045 mm or 0.055 to 0.075 mm.
14. The piston ring according to claim 8, wherein the piston ring is a compression ring.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the accompanying drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION
(12) Hereinafter, the disclosure herein will be described in further detail by using examples with reference to the drawings.
(13) A piston ring 1 according to an embodiment of the disclosure herein illustrated in
(14) The piston ring 1 may be manufactured by, for example, subjecting a steel material to rolling and drawing process with a die, shaping a wire material thus obtained in a perfect circle or a cam-shape, cutting the wire material, and then subjecting a resulting wire material to processing such as side polishing and piston ring end surface grinding.
(15) A cross-sectional shape perpendicular to a circumferential direction of the piston ring 1 is not limited and may be in, for example, a rectangular shape, an internally-beveled shape, or internally-cutout shape. Also, a shape of the outer peripheral surface of the piston ring 1 to slide on an inner peripheral surface of a cylinder bore (a cylinder liner) is not limited and may be in various shapes including a straight face, a tapered face, a barrel face, and an asymmetrically barreled face.
(16) The piston ring gap 2 of the piston ring 1 is in a predetermined size (gap) in the circumferential direction, and a pair of piston ring end faces 2a are formed facing each other across the piston ring gap 2. An outer peripheral edge of each of the piston ring end faces 2a is provided with a chamfered edge 3. That is, the chamfered edge 3 is formed continuously to the piston ring end face 2a and an outer peripheral surface 1a of the piston ring 1. Note that the outer peripheral edge of the piston ring end face 2a refers to an edge formed by the piston ring end face 2a and the outer peripheral surface 1a of the piston ring 1.
(17) According to the disclosure herein, the chamfered edge 3 is formed in a curved shape. In
(18) In this case, as illustrated in
(19) When including the three arcuate surfaces 3a, 3b, and 3c, the chamfered edge 3 is in a shape with a ratio of a radius R2 of the second arcuate surface 3b (see
(20) Further, the chamfered potion 3 is preferably in a shape having: a ratio of the radius R1 of the first arcuate surface 3a to a circumferential width L1 of the chamfered edge 3 (see
(21) The chamfered edge 3 having the curved shape as described above may have, for example, a curved shape including the three arcuate surfaces 3a, 3b, and 3c as illustrated in
(22) According to the disclosure herein, as described above, the chamfered edge 3 having the curved shape formed by removing an edge enables a reduction in the circumferential width L1 of the chamfered edge 3 along the circumferential direction of the piston ring 1 and the radial width L2 along the radial direction of the piston ring 1, that is, enables a reduction in a chamfered amount of the chamfered edge, without making the chamfered edge 3 susceptible to the chipping. Sufficient size reduction of the chamfered edge 3 without leading to the chipping achieves sufficient size reduction of a flow passage of a blow-by gas in the piston ring gap 2, effectively restraining the blow-by gas from passing through the piston ring gap 2.
(23) The chamfered edge 3 preferably has a ratio of the circumferential width L1 to the radial width L2, i.e., L1/L2 of 0.6 to 2.0. For example, in an example illustrated in
(24) As illustrated in a variation in
(25) As illustrated in a variation in
(26) As illustrated in a variation in
(27) As illustrated in a variation in
(28) As to the piston ring 1 illustrated in
(29) As illustrated in variations in
(30) When the chamfered edge 3 is formed on each of the pair of piston ring end faces 2a facing each other across the piston ring gap 2 of the piston ring 1, a ratio of the circumferential width L1 of one of the chamfered edges 3 along the circumferential direction of the piston ring 1 (not illustrated and will be referred to as L1a hereinafter) to the circumferential width L1 of the other of the chamfered edges 3 along the circumferential direction of the piston ring 1 (not illustrated and will be referred to as L1b hereinafter), i.e., L1a/L1b is preferably 0.30 to 3.00. Also, a ratio of the radial width L2 of one of the chamfered edges 3 along the radial direction of the piston ring 1 (not illustrated and will be referred to as L2a hereinafter) to the radial width L2 of the other of the chamfered edges 3 along the radial direction of the piston ring 1 (not illustrated and will be referred to as L2b hereinafter), i.e., L2a/L2b is preferably 0.30 to 3.00. In this way, the incidence of the chipping of the chamfered edge 3 may be reduced while a passage area of the piston ring gap 2 may be reduced, abating the amount of the blow-by gas.
(31) When each of the pair of piston ring end faces 2a facing each other across the piston ring gap 2 of the piston ring 1 is provided with the chamfered edge 3 including the first arcuate surface 3a, the second arcuate surface 3b formed between the first arcuate surface 3a and the outer peripheral surface 1a of the piston ring 1, and the third arcuate surface 3c formed between the first arcuate surface 3a and the piston ring end face 2a, a ratio of the radius R1 of the first arcuate surface 3a of the one of the chamfered edges 3 (not illustrated and will be referred to as R1a hereinafter) to the radius R1 of the first arcuate surface 3a of the other of the chamfered edges 3 (not illustrated and will be referred to as R1b hereinafter), i.e., R1a/R1b is preferably 0.18 to 5.50. Also, a ratio of the radius R2 of the second arcuate surface 3b of the one of the chamfered edges 3 (not illustrated and will be referred to as R2a hereinafter) to the radius R2 of the second arcuate surface 3b of the other of the chamfered edges 3 (not illustrated and will be referred to as R2b hereinafter), i.e., R2a/R2b is preferably 0.18 to 5.50. Further, a ratio of the radius R3 of the third arcuate surface 3c of the one of the chamfered edges 3 (not illustrated and will be referred to as R3a hereinafter) to the radius R3 of the third arcuate surface 3c of the other of the chamfered edges 3 (not illustrated and will be referred to as R3b hereinafter), i.e., R3a/R3b is preferably 0.18 to 5.50. In this way, the incidence of the chipping of the chamfered edge 3 may be reduced while the passage area of the piston ring gap 2 may be reduced, abating the amount of the blow-by gas.
EXAMPLES
(32) To confirm the effect of the disclosure herein, compression rings (piston rings) were prepared for examples 1 and 2, and another compression ring for a comparative example was prepared for comparison with the disclosure herein. The amounts of the blow-by gas (blow-by amounts, L/min) of these compression rings were measured and compared with one another.
(33) For the compression ring according to the example 1, the chamfered edge was formed on each of a pair of piston ring end faces facing each other across the piston ring gap. The chamfered edge had a curved shape including the first arcuate surface, the second arcuate surface, and the third arcuate surface. The circumferential width and the radial width were each 0.055 to 0.075 mm, and a radio of the circumferential width to the radial width was 0.733 to 1.750. Also, a ratio of the circumferential width of one of the chamfered edges to the circumferential width of the other of the chamfered edges was 0.73 to 1.37, while a ratio of the radial width of one of the chamfered edges to the radial width of the other of the chamfered edges was 0.53 to 1.88. The radius of the first arcuate surface was 0.10 to 0.24 mm, the radius of the second arcuate surface was 0.04 to 0.16 mm, and the radius of the third arcuate surface was 0.015 to 0.050 mm. A ratio of the radius of the first arcuate surface of one of the chamfered edges to the radius of the first arcuate surface of the other of the chamfered edges was 0.41 to 2.40, a ratio of the radius of the second arcuate surface of one of the chamfered edges to the radius of the second arcuate surface of the other of the chamfered edges was 0.25 to 4.00, and a ratio of the radius of the third arcuate surface of one of the chamfered edges to the radius of the third arcuate surface of the other of the chamfered edges was 0.30 to 3.34. Further, a ratio of the radius of the first arcuate surface to the circumferential width of the chamfered edge was 1.333 to 4.364, a ratio of the radius of the first arcuate surface to the radial width of the chamfered edge was 1.818 to 4.459. A ratio of the radius of the second arcuate surface to the radius of the first arcuate surface was 0.261 to 0.800, and a ratio of the radius of the third arcuate surface to the radius of the first arcuate surface was 0.084 to 0.302.
(34) For the compression ring according to the example 2, the chamfered edge was formed on each of a pair of piston ring end faces facing each other across the piston ring gap. The chamfered edge had a curved shape including the first arcuate surface, the second arcuate surface, and the third arcuate surface, and had the chamfered amount smaller than that of the example 1. That is, the compression ring according to the example 2 had the circumferential width of 0.017 to 0.044 mm and the radial width of 0.022 to 0.045 mm. Also, the compression ring according to the example 2 had a ratio of the circumferential width to the radial width of 0.640 to 1.471. A ratio of the circumferential width of one of the chamfered edges to the circumferential width of the other of the chamfered edges was 0.38 to 2.60, while a ratio of the radial width of one of the chamfered edges to the radial width of the other of the chamfered edges was 0.48 to 2.05. A radius of the first arcuate surface was 0.030 to 0.157 mm, a radius of the second arcuate surface was 0.013 to 0.043 mm, and a radius of the third arcuate surface was 0.006 to 0.033 mm. A ratio of the radius of the first arcuate surface of one of the chamfered edges to the radius of the first arcuate surface of the other of the chamfered edges was 0.19 to 5.24, a ratio of the radius of the second arcuate surface of one of the chamfered edges to the radius of the second arcuate surface of the other of the chamfered edges was 0.30 to 3.31, and a ratio of the radius of the third arcuate surface of one of the chamfered edges to the radius of the third arcuate surface of the other of the chamfered edges was 0.18 to 5.50. Further, a ratio of the radius of the first arcuate surface to the circumferential width of the chamfered edge was 1.207 to 4.103, a ratio of the radius of the first arcuate surface to the radial width of the chamfered edge was 1.028 to 4.489. A ratio of the radius of the second arcuate surface to the radius of the first arcuate surface was 0.154 to 0.781, and a ratio of the radius of the third arcuate surface to the radius of the first arcuate surface was 0.050 to 0.492.
(35) For the compression ring according to the comparative example, on the other hand, chamfered edges in a flat C-shape were formed. The chamfered edges had both the circumferential width and the radial width of 0.055 to 0.075 mm, and a ratio of the circumferential width to the radial width of 0.733 to 1.136. Also, a ratio of the circumferential width of one of the chamfered edges to the circumferential width of the other of the chamfered edges was 0.73 to 1.37, and a ratio of the radial width of one of the chamfered edges to the radial width of the other of the chamfered edges was 0.53 to 1.88.
(36) Using the compression rings according to the examples 1 and 2 and the comparative example designed as described above, a research for the incidence of the chipping and a prototype test of the amount of blow-by gas were conducted. For the measurement of the amount of the blow-by gas, the compression rings according to the examples 1 and 2 and the comparative example were separately mounted on a top-ring groove of the piston ring in a turbo-charged petrol engine of a water-cooled 4-cycle (2.0 L displacement, 4 cylinders). Each of the compression rings being mounted had the piston ring gap of 0.25 mm. Under conditions of 6000 rpm and a full load (Wide Open Throttle, WOT), the amount of the blow-by gas when this engine was run for a predetermined time period was measured. The amount of the blow-by gas was measured by re-sucking the gas flowing into the crank chamber via the piston and measuring an amount of the re-sucked gas. Results of the measurements of the incidence of the chipping and the amount of the blow-by gas are illustrated in Table 1 and
(37) TABLE-US-00001 TABLE 1 L1 L2 L1/ L1a/ L2a/ R1 R2 a b a b L1 L1b L2b a b a b Example 1 0.055- 0.055- 0.055- 0.055- 0.733- 0.73- 0.53- 0.10- 0.10- 0.04- 0.04- 0.075 0.075 0.075 0.075 1.750 1.37 1.88 0.24 0.24 0.16 0.16 Example 2 0.017- 0.017- 0.022- 0.022 0.640- 0.38- 0.48- 0.0- 0.03- 0.013- 0.013- 0.044 0.044 0.045 0.045 1.471 2.6 2.05 0.157 0.157 0.043 0.043 Comparative 0.055- 0.055- 0.055- 0.055- 0.733- 0.73- 0.53- Example 0.075 0.075 0.075 0.075 0.136 1.37 1.88 Incidence of Chipping Blow-by R3 R1a/ R2a/ R3a/ Frequency Amount a b R1b R2b R3b R1/L1 R1/L2 R2/R1 R3/R1 (%) (Ratio) Example 1 0.015- 0.015- 0.41- 0.25- 0.3- 1.333- 0.818- 0.261- 0.084- 0.35 85 0.05 0.05 2.40 4.0 3.34 4.364 4.459 0.800 0.302 Example 2 0.006- 0.006- 0.19- 0.30- 0.18- 1.207- 1.028- 0.154- 0.050- 0.41 72 0.033 0.033 5.24 3.31 5.50 4.103 4.489 0.781 0.492 Comparative 2.25 100 Example
(38) As illustrated in Table 1, the incidence of the chipping of the chamfered or chamfered edges was 0.35% for the compression ring according to the example 1, 0.41% for the compression ring according to the example 2, and 2.25% for the compression ring according to the comparative example.
(39) From the result of the research, it was found that, when the chamfered amount of the chamfered edge or a chamfered amount of the chamfered edge, i.e., the circumferential width and the radial width are equal to each other, the chamfered edge of the compression ring having the curved shape such as one according to the example 1 is capable of further reducing the incidence of the chipping of the chamfered edge than that of the chamfered edge of the compression ring having the flat C-shape such as one according to the comparative example.
(40) It was also found that, when the chamfered amount of the chamfered edge or the chamfered amount of the chamfered edge, i.e., the circumferential width and the radial width are further reduced, the chamfered edge is capable of further reducing the incidence of the chipping than that of the chamfered edge of the compression ring having the flat C-shape such as one according to the comparative example.
(41) As illustrated in Table 1 and
(42) From the result of the research, it was found that, when the chamfered amount of the chamfered edge or the chamfered amount of the chamfered edge, i.e., the circumferential width and the radial width are equal to each other, the chamfered edge of the compression ring having the curved shape such as one according to the example 1 is capable of reducing the amount of the blow-by gas 15% more than the chamfered edge of the compression ring having the flat C-shape such as one according to the comparative example.
(43) It was also found that, when the chamfered amount of the chamfered edge or the chamfered amount of the chamfered edge, i.e., the circumferential width and the radial width are further reduced, the chamfered edge is capable of reducing the amount of the blow-by gas 28% more than the chamfered edge of the compression ring having the flat C-shape such as one according to the comparative example.
(44) From the results as described above, it was found that the chamfered edge having the curved shape enables the size reduction thereof without increasing the incidence of the chipping and the size reduction of the flow passage of the blow-by gas in the piston ring gap, effectively restraining the blow-by gas from passing through the piston ring gap.
(45) It should be appreciated that the disclosure herein is not limited to the above embodiment but may be implemented in various manners without departing from the scope of the disclosure herein.
(46) For example, in the above embodiment the chamfered edge 3 has the curved shape including the first, second, and third arcuate surfaces 3a, 3b, and 3c or first and third arcuate surfaces 3a and 3c. However, the chamfered edge 3 is not limited thereto and may have a curved shape including at least two arcuate surfaces overlapping one another.
(47) Further, although in the above embodiment the pair of piston ring end faces 2a at the piston ring gap 2 each include the chamfered edge 3, only one of the pair of piston ring end faces 2a at the piston ring gap 2 may include the chamfered edge 3.
REFERENCE SIGNS LIST
(48) 1 piston ring
(49) 1a outer peripheral surface
(50) 2 piston ring gap
(51) 2a piston ring end face
(52) 3 chamfered edge
(53) 3a first arcuate surface
(54) 3b second arcuate surface
(55) 3c third arcuate surface
(56) 4 C-shaped surface
(57) 5 step
(58) P1 intersection
(59) P1a intersection
(60) P1b intersection
(61) P2 intersection
(62) P2a intersection
(63) P2b intersection
(64) R1 radius of first arcuate surface
(65) R2 radius of second arcuate surface
(66) R3 radius of third arcuate surface
(67) L1 circumferential width
(68) L2 radial width
(69) angle
(70) h height