Knotting device driven by two toothed discs
10667466 ยท 2020-06-02
Assignee
Inventors
Cpc classification
International classification
Abstract
The invention discloses a knotter driven by double fluted disc. The knotter driven by double fluted disc comprises a small fluted disc, a knotter rack, a large fluted disc, a cutter arm assembled on the knotter rack, a knotter jaw and bill hook combined mechanism (R), a rope gripper driving mechanism (Q) and a rope gripper (J), wherein a composite fluted disc of traditional D-knotter is divided into the small fluted disc and the large fluted disc in the knotter driven by double fluted disc.
Claims
1. A blotter driven by double fluted disc comprising: a small fluted disc (1), a knotter rack (2), a large fluted disc (3), a cutter arm (7) installed on the knotter rack (2), a knotter jaw and bill hook combined mechanism (R), a rope gripper driving mechanism (Q) and a rope gripper (J): wherein the small fluted disc (1) and the large fluted disc (3) are coaxially fixed on both sides of a main shaft hole of knotter rack (201); the knotter jaw and bill hook combined mechanism (R) and the rope gripper driving mechanism (Q) are installed on both sides of the knotter rack (2) respectively, a knotting driving incomplete bevel gear (5) is set up on the outer circumference of the large fluted disc (3); a cutter arm roller (6) is installed on the end of the cutter arm (7) matches up with a grooved cam (4) distributed on the inner side of the large fluted disc (3); a knotting driven bevel gear (9) meshes with the knotting driving incomplete bevel gear (5); a rope-gripping driving incomplete bevel gear (20) is set up on the outer circumference of the small fluted disc (1), and a rope-gripping driven bevel gear (19) meshes with the rope-gripping driving incomplete bevel gear (20).
2. The knotter driven by double fluted disc of claim 1, wherein the rope gripper driving mechanism (Q) drives the rope gripper (J), three rope-gripping grooves (24) are evenly distributed along an edge of a rope-gripping plate (16) in the rope gripper (J), a thread number of an involute worn gear (25) fixed to an edge of a worn shaft (18) is two, and a rope-gripping driven bevel gear (19) is fixed to another edge of the worm shaft (18), a teeth number of a spiral gear (26) meshing with the involute worm gear (25) is six.
3. The knotter driven by double fluted disc of claim 1, wherein the outline of the cutter arm roller (6) is cylinder, and the surface of the grooved cam (4) is space contour curved surface, a line contact is formed between the cylinder surface of the cutter arm roller (6) and the space contour curved surface of the grooved cam (4), and the cutter arm roller (6) rolls along the space contour curved surface of the grooved cam (4).
4. The knotter driven by double fluted disc of claim 1, wherein the knotter jaw and bill hook combined mechanism (R) matches with a cylinder cam (12) on the knotter rack (2), and contour of the cylinder cam (12) is Archimedes spiral.
5. The knotter driven by double fluted disc of claim 3, wherein the space contour curved surface of the grooved cam (4) is an enveloping surface as described below in the line of center (P) point and center (Q) point in a static coordinate system 0.sub.-xyz, establishing processes of the space theoretic contour curved surface are as follows: the center point of the upper surface of the cutter arm roller (6) is marked with P, and the center point of the lower surface of the cutter arm roller (6) is marked with (Q); vertical line (PO.sub.1) is derived from the center point (P) of the upper surface of the cutter arm roller (6) to the axis line of cutter arm shaft (8) along the direction of rotational central shaft of the large tinted disc (3); their intersection point is regarded as (O.sub.1) which is the center of the dynamic coordinate system; the dynamic coordinate system is established and represented as O.sub.1-x.sub.1y.sub.1z.sub.1 according to the right-hand rule, its x.sub.1 axis is along the direction of the vertical line (PO.sub.1), and its vi axis is defined as the swing central axis of the cutter arm roller (6); the vertical line (PO.sub.1) is set up through the point (O.sub.1), which is perpendicular to rotational center shaft of the large tinted disc (3); their vertical intersection is the center of the static coordinate system, which is marked with point (O); in the static coordinate system, its x axis is parallel to x.sub.1 axis, and its y axis is parallel to y.sub.1 axis: the static coordinate system is also represented as O.sub.-xyz according to the right-hand rule; in the initial position, the dynamic coordinate system is obtained by translating the static coordinate system m length unit along the negative direction of z axis and n length unit along the negative direction of y axis; the angle between the line (PO.sub.1) and the x.sub.1 axis is .sub.0 degree, and the swing angle of the cutter arm is degree in initial position; the length of the vertical line (PO.sub.1) is 1, and the distance between point P and point (Q) is f; in the dynamic coordinate system, the coordinate of point (P) and point (Q) is expressed as (l cos (+.sub.0), l sin (+.sub.0), 0) and ((lf) cos (+.sub.0), (1f) sin (+.sub.0), 0) respectively; an angle is the rotation angle between the dynamic coordinate system and the static coordinate system around x axis in clock-wise at any time; coordinate of any point between the static coordinate system and the dynamic coordinate system is derived from below transformation relation
6. The knotter driven by double fluted disc of claim 3, wherein both ends of the cutter arm roller (6) have a circular arc chamfering.
7. The blotter driven by double fluted disc of claim 2, wherein a nut boss (2501) is set up at an end of the involute worm gear (25).
8. The knotter driven by double fluted disc of claim 1, wherein the knotter rack (2) also comprises a worm shaft hole (203), a knotter jaw axle hole (204) and a rope-gripping plate axle hole (205); the knotter jaw axle hole (204) and the main shaft hole of knotter rack (201) are set up with a type of non-orthogonal intersecting axis; the worm shaft hole (203) is perpendicular to the main shaft hole of knotter rack (201); a cutter arm shaft hole (202) is perpendicular in space to the knotter jaw axle hole (204); the rope-gripping plate axle hole (205) is perpendicular to the main shall hole of knotter rack (201).
9. The knotter driven by double fluted disc of claim 8, wherein a shaft angle between axial lead d of the knotter jaw axle hole (204) and axial lead a of the main shaft hole of knotter rack (201) is 98 degrees, a shaft angle between axial lead d of the knotter jaw axle hole (204) and axial lead c of the worm shaft hole (203) is 30 degrees, and a shaft angle between axial lead e of the rope-gripping plate axle hole (205) and axial lead c of the worm shaft hole (203) is 72 degrees.
10. The knotter driven by double fluted disc of claim 1, wherein the cutter arm (7) is hinged into a cutter arm shaft hole (202) by a cutter arm shaft (8); the cutter arm shaft (8) is sustained in the cutter arm shaft hole (202) by a pair of plain bearings (29) installed symmetrically and first thrust ball bearing (28); both ends of the cutter arm shaft (8) are connected and fixed by bolts.
11. The knotter driven by double fluted disc of claim 1, wherein bosses (209) are set up among an end surface of a rope-gripping plate (16), an end surface of a spiral gear (26) and an end surface of a rope-gripping plate axle hole (205).
12. The knotter driven by double fluted disc of claim 1, wherein a second thrust ball bearing (31) is installed between an end surface of a spiral gear (26) and an end surface of a rope-gripping plate axle hole (205).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(21) In the figures, the label number indicates as follows:
(22) 1. Small fluted disc; 2. Knotter rack; 201. Main shaft hole of knotter rack; 202. Cutter arm shaft hole; 203. Worm shaft hole; 204. Knotter jaw axle hole; 205. Rope-gripping plate axle hole; 206. Swing shaft hole of rope-gripping moving plate; 207. Axle hole of pressure plate of bill hook; 208. Axle hole of pressure plate of rope-gripping moving plate; 209. Boss; 210. Stator bayonet; 3. Large fluted disc; 4. Grooved cam; 5. Knotting driving incomplete bevel gear; 6. Cutter arm roller; 7. Cutter arm; 8. cutter arm shaft; 9. Knotting driven bevel gear; 10. Pressure plate of bill hook; 1001. Pressure plate shaft of bill hook; 11. Compression spring; 12. Cylinder cam; 13. Knotter jaw; 14. Bill hook; 15. Rope-cutting knife; 16. Rope-gripping plate; 17. Rope-gripping stator; 18. Worm shaft; 19, Rope-gripping driven bevel gear; 20. Rope-gripping driving incomplete bevel gear; 21. Rope-gripping moving plate; 22. Pressure plate of rope-gripping moving plate; 23. Swing shaft of rope-gripping moving plate; 24. Rope-gripping groove; 25. Involute worm; 2501. Nut boss; 26, Spiral gear; 27. Rope-gripping plate shaft; 28. First thrust ball bearing; 29. Plain bearing; 30. Gap of cutter arm; 31. Second thrust ball bearing; 32. Composite fluted disc.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(23) In the description of the invention, something need to be understood is that the orientation or position relationship indicated by the words as up, down, front, behind, left, right, top, bottom, inside and outside is the orientation or position relationship as shown in attached drawings, just to facilitate the description of the invention and simplify the description, instead of indicating or implying that the devices or components must have a specific orientation, construction and operation. Therefore, they cannot be understood as a limitation to the invention.
(24) In addition, such terms as first and second are used just to describe the purpose and not to indicate or suggest the relative importance or imply the quantity of indicated technical features. Thus, the features defined by first or second can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of multiple is two or more than two, unless otherwise specifically specified.
(25) In the invention, such terms as install, link and connect and fix should be understood broadly, unless otherwise specifically stipulated and specified. For example, the connect may be fixed connection, dismountable connection or integrated connection; It may be a mechanical connection, and can also be electrical connection; It may be direct connection, and can also be indirect connection by an intermediate medium, and also can be internal connection of two components. For ordinary technical personnel in the field, the specific meaning of the above terms can be understood according to the specific situations.
(26) In the invention, unless otherwise specifically stipulated and specified, the first feature above or below the second features may include the direct contact of the first and second features, and may also include that the first and second features are not direct contact but a contact by other features between both. Furthermore, the first feature above, top or up the second feature includes that the first feature is right above or inclined above the second feature, or only indicates that the horizontal height of the first feature is higher than the second feature. The first feature below, beneath, and under the second feature includes that the first feature is under or inclined below the second feature, or only indicate that the horizontal height of the first feature is less than the second feature.
(27) Combined with all attached figures, the further details of the patent are illustrated, but the protection scope of the invention is not limited to that.
(28) As shown in
(29) As shown in
(30) As shown in
(31) Assumed that the center point of the upper surface of the cutter arm roller (6) is marked with P, and the center point of the lower surface oldie cutter arm roller (6) is marked with is Q. The vertical line PO.sub.1 is derived from the center point P of the upper surface of the cutter arm roller (6) to the axis line of cutter arm shaft (8) along the direction of rotational central shaft of the large fluted disc (3). Their intersection point is regarded as O.sub.1, which is the center of the dynamic coordinate system. The dynamic coordinate system is established and represented as O.sub.1-x.sub.1y.sub.1z.sub.1 according to the right-hand rule, its x.sub.1 axis is along the direction of the vertical line PO.sub.1, and its y.sub.1 axis is defined as the swing central axis of the cutter arm roller (6). The vertical line is set up through the point O.sub.1, which is perpendicular to rotational center shaft of the large fluted disc (3). Their vertical intersection is the center of the static coordinate system, which is marked with, point O. In the static coordinate system, its x axis is parallel to x.sub.1 axis, and its y axis is parallel to y.sub.1 axis. The static coordinate system is also represented as O-xyz according to the right-hand rule. In the initial position, the dynamic coordinate system may be obtained by translating the static coordinate system 22 mm along the negative direction of z axis and 58 mm along the negative direction of y axis. Assumed that the angle between the line PO.sub.1 and the x.sub.1 axis is .sub.0 degree in the initial position, and the value of .sub.0 is 5/36; the swing angle oldie cutter arm is degree in the initial position; the length of the line PO.sub.1 is 1, and the value of 1 is 64 mm; the distance between point P and point Q is f, and the value of f is 17 mm. Therefore, the coordinate of point P and point Q in the dynamic coordinate system may be expressed as (64 cos(+5/36), 64 sin(+5/36), 0) and (47 cos(+5/36), 47 sin(+5/36), 0) respectively.
(32) Assumed that the angle is the rotation angle between the dynamic coordinate system and the static coordinate system around x axis in clockwise at any time. The coordinate of any point between the static coordinate system and the dynamic coordinate system may be derived from below transformation relation
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Where, x1, y1 and z1 are three coordinates of any point in the dynamic coordinate system, and x, y and z are three coordinates of any point in the static coordinate system. Thus, the homogeneous coordinates of point P in the static coordinate system may be expressed as
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In the same way, the homogeneous coordinates of point Q in the static coordinate system may be expressed as
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Where, the turning angle of the cutter arm (7) at rise travel phase [0, /3] of the grooved cam (4) may be determined by
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and the turning angle of the cutter arm (7) at return stroke phase [/3, 2/3] of the grooved cam (4) may be determined by
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Where, .sub.1 is the maximum swing angle of the cutter arm (7), is starting phase angle of the grooved cam (4) at rise travel, is ending phase angle of the grooved cam (4) at rise travel, and is ending phase angle of the grooved cam (4) at return stroke.
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(49) The shaft angle between axial lead d of knotter jaw axle hole (204) and axial lead a of main shaft hole of knotter rack (201) is 98 degrees, the shaft angle between axial lead c of worm shaft hole (203) and axial lead a of main shaft hole of knotter rack (201) is 90 degrees, the shaft angle between axial lead d of knotter jaw axle hole (204) and axial lead c of worm shaft hole (203) is 30 degrees, the shaft angle between axial lead e of rope-gripping plate axle hole (205) and axial lead c of worm shaft hole (203) is 72 degrees, and the shaft angle between axial lead b of the cutter arm shaft hole (202) and axial lead d of knotter jaw axle hole (204) is 90 degrees. By the above-mentioned optimized arrangement of the axis lines angle of the described knotter rack (2), the power drive of knotting motions is realized and the space of the knotter rack (2) is fully used, which makes structure parameters matching of the knotter more reasonable and is convenient for processing the axle holes on the knotter rack (2).
(50) From the above, the knotter invented by the patent is different from D-knotter shown in
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(52) The described embodiment is the preferred mode of execution for the invention, but the invention is not confined to above-mentioned mode of execution. Without deviating from the substance of the invention, any obvious, improvement, substitution or variant made by technical personnel of the field belongs to the protection scope of the invention.