Item individualization station
10668504 ยท 2020-06-02
Assignee
Inventors
- Axel Ortmann (Berlin, DE)
- Wolfgang Muhl (Hohen Neuendorf, DE)
- Dieter Woelm (Ludwigsfelde OT Gross Schulzendorf, DE)
Cpc classification
B65H3/523
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/65
PERFORMING OPERATIONS; TRANSPORTING
B07C1/04
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/1916
PERFORMING OPERATIONS; TRANSPORTING
International classification
B07C1/04
PERFORMING OPERATIONS; TRANSPORTING
B65H1/06
PERFORMING OPERATIONS; TRANSPORTING
B65H3/52
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An individualization station has a supply deck for supplying flat goods to a goods processing apparatus following in the transport path in the transport direction x of a Cartesian coordinate system, with openings in the supply deck for a drum in an individualization region, and with individualization assembly as well as with a contact pressure box. The contact pressure box is movable in the z-direction, and has a linkage that is pivotable at a downstream end. An individualization assembly carrier forms an L-shape at an upstream end of the linkage that is pivotable in the contact pressure box. A stop side of the undeflected individualization assembly carrier is aligned parallel to the y/z-plane and extends counter to a y-direction. The individualization assembly carrier can be deflected above the supply deck at a variable distance corresponding to the thickness of the flat good to be individualized, and is adjustable in the y-direction and counter thereto by an adjustment assembly.
Claims
1. An item individualization station comprising: a supply deck having a deck surface parallel to an X-Y plane of a Cartesian coordinate system, said deck surface having an opening therein through which a rotatable drum projects so as to interact, in an individualization region, with a lowermost flat item of a stack of flat items situated upstream of said individualization region in a transport direction of said flat items along said supply deck that proceeds parallel to the x-direction of the Cartesian coordinate system; a contact pressure box mounted by a linkage above said deck surface so as to pivot, at a pivot downstream of said individualization region, and thereby allow said contact pressure box to be movable in the z-direction of the Cartesian coordinate system; an individualization assembly mounted on an individualization carrier that is installed at an opposite end of said linkage from said pivot, so as to form an L-shape with said linkage and thereby allowing said individualization carrier, and said individualization assembly thereon, to be deflected by a distance above said deck surface that is variable dependent on a thickness of said lowermost flat good; an adjustment assembly on said individualization carrier that allows adjustment of said individualization assembly on said individualization carrier in both directions along the y-axis of said Cartesian coordinate system; and said individualization carrier having a stop side, against which at least one flat item in said stack above said lowermost flat item abuts, that, when said individualization carrier is not deflected, is parallel the y-z plane of said Cartesian coordinate system and extends parallel to said y-axis.
2. An item individualization station according to claim 1, wherein the linkage is supported so as to be pivotable is extended at the end located upstream in terms of the flow of goods by means of an extension arm, and the individualization carrier has an approach plate that is bent in the transport direction x from the stop side situated parallel to the y/z-plane, upstream in terms of the flow of goods, and in the transport direction x relative to the supply deck, at an angle to the direction of gravity, wherein the individualization assembly are installed on the surface of the approach plate situated in the transport direction.
3. An item individualization station as claimed in claim 2, wherein at least one first individualization roller of the rotatable drum is arranged in the lower sluice part and installed situated between the associated individualization assembly in order to form a first sluice region in that an additional, separate individualization roller is arranged situated between the associated individualization assembly in order to form a second sluice region in that the additional, separate individualization roller of the second sluice region is arranged in the lower sluice part, transverse to the transport direction and parallel to the first sluice region, at such a distance c from a vertical alignment wall of the individualization station that a gap in the individualization assembly is formed between the two sluice regions, wherein a flat good to be individualized passes simultaneously through two sluice regions by traction; and wherein the individualization assembly has a number of individualization fingers that are installed on the approach plate of the individualization carrier.
4. An item individualization station as claimed in claim 3, wherein individualization fingers are installed on the approach plate of the individualization carrier together with a respective elastic finger by at least one installation plate, and wherein the at least one individualization roller is part of the rotatable drum in that the rotatable drum is comprised of a structured drum body with integrated freewheel mechanism and is arranged below the supply deck or below a portion of the supply deck and in that each of the at least one individualization roller comprises a roller body that is jacketed with a layer having a high coefficient of friction.
5. An item individualization station as claimed in claim 3, wherein a respective first part and second part of the supply deck are provided, wherein an edge of the first part of the supply deck at the input side, in terms of the flow of goods, is arranged in the y-direction next to an edge of the second part of the supply deck at the input side, in terms of the flow of goods, wherein a length is shorter in the transport direction of the second part than the length of the first part in that a roller body of the at least one individualization roller of the rotatable drum is arranged below the first part, and a separate roller body of at least one additional individualization roller is arranged below the second part of the supply deck.
6. An item individualization station as claimed in claim 1, comprising a front half of an upper housing shell installed on the contact pressure box in the z-direction of the Cartesian coordinate system; and a boom arranged at a predetermined distance from the supply deck over the first and second part of the supply deck, said boom covering the individualization assembly from above; wherein the individualization assembly comprises a number of individualization fingers of identical length that, with the at least one roller body of the rotatable drum, form the first sluice region wherein the boom is firmly connected with the front half of the upper housing shell.
7. An item individualization station as claimed in claim 1, wherein: said supply deck has openings in the first part of the supply deck for first, second, third and fourth roller bodies, and an opening in the second part of the supply deck for a fifth roller body; wherein the fourth roller body has a medium distance from the vertical alignment wall, wherein the fifth roller body is arranged a distant from the vertical alignment wall and in a second part of the supply deck; the individualization assembly is installed offset like a comb in the y-direction relative to the first, second, third and fifth roller bodies in order to form a first and second sluice region or a single wide sluice through which a flat good to be individualized passes via traction; and the fourth roller body is at a second distance b from the vertical alignment wall, in the y-direction, and passes through the opening of the first part of the supply deck in the z-direction; wherein the fourth roller body is arranged between the first and second sluice region or in the single wide sluice, at a medium distance from the vertical alignment wall, and wherein the individualization assembly have a gap that is situated opposite the fourth roller body.
8. An item individualization station as claimed in claim 7, wherein the individualization assembly has a number of individualization fingers that are installed on the approach plate of the individualization assembly carrier, and wherein all individualization fingers, and respective layers of one or more of the roller bodies of the rotatable drum, and layers of other separate roller bodies, are of a plastic having a very high coefficient of friction, or rubber.
9. An item individualization station as claimed in claim 1, and wherein the linkage is supported so as to be pivotable is extended at the end located upstream in terms of the flow of goods by means of an extension arm, the extension arm of the linkage has a front lateral leg and a rear lateral leg, offset in the y-direction, that are connected with one another via a yoke arranged upstream in terms of the flow of goods, and the individualization carrier is installed on the extension arm via a retention plate.
10. An item individualization station as claimed in claim 9, comprising a guide channel and two spacer domes molded on the retention plate, wherein the two spacer domes are attached to the yoke of the extension arm.
11. An item individualization station as claimed in claim 10, wherein the guide channel is molded on the surface of the installed retention plate that is directed upstream in terms of the flow of goods, and wherein said item individualization station comprises a carrier plate that has a surface that is situated parallel to the y/z-plane given an installed carrier plate and, has a narrow tab arranged centrally in this surface that protrudes in the z-direction into a free region between the spacer domes, a first ball bearing on the upper edge of the narrow tab, on the surface thereof directed upstream in terms of the flow of goods; and a second ball bearing at a distance thereto, in the direction of gravity, on the surface of the narrow part that is directed upstream in terms of the flow of goods; in that both ball bearings being installed on the centrally arranged narrow tab of the carrier plate and stand out counter to the transport direction from the centrally arranged narrow part, and wherein the two ball bearings of the installed carrier plate protrude upstream, in terms of the flow of goods, into the guide channel.
12. An item individualization station as claimed in claim 11, wherein the carrier plate has right-angled bends on both sides thereof with a respective opening for a stationary axle, wherein the stationary axle and a stationary arresting pin for guidance of the carrier plate are attached next to one another with a clearance on a carrier angle plate, wherein the carrier angle plate is installed on the front side of the rear wall of a frame, wherein a first of the right-angled bends is arranged closer to the rear wall than a second of the right-angled bends, and the first of the right-angled bends has an additional opening for the arresting pin for guidance of the carrier plate, next to the opening, and wherein the carrier plate is transversely displaceable in the y-direction on the stationary axle and the stationary arresting pin.
13. An item individualization station as claimed in claim 12, wherein a portion of the stationary axle for one or more contact pressure fingers has a greater diameter D1 near the carrier angle plate, and is offset a portion thereof at a distance from the carrier angle plate and has a smaller diameter D2, and a part of the stationary axle with a smaller diameter D2 has a threading at its offset end, and in that a compression spring is installed on the aforementioned part of the stationary axle having the smaller diameter.
14. An item individualization station as claimed in claim 13, comprising an inner wall of the first of the right-angled bends and an inner wall of the second of the right-angled bends are facing and parallel to one another, and a shoulder at the part of the stationary axle having the smaller diameter D2 forms a first stop for one end of the installed compression spring, and in that the inner wall of the second of the right-angled bends forms a second stop for the other end of the installed compression spring, and an adjusting nut for the individualization fingers is installed on the threading that protrudes through the opening.
15. An item individualization station as claimed in claim 1, comprising a lower edge of a stack stop wall of a boom at the input side, in terms of the flow of goods, that forms, with the supply deck, a pre-sluice for the stack of flat goods, and comprising button that, when pressed, causes the boom, the front half of the upper housing shell, and the contact pressure box to move with the individualization carrier in the z-direction.
16. An item individualization station as claimed in claim 15, wherein, in an operating mode, the stack stop wall of the boom forms a first invariable stage of the pre-sluice, and the stop side of the individualization carrier forms a second variable stage of the pre-sluice, so a risk of a jam at the stop side, corresponding to increasing thickness of the individualized good, decreases via the variable step height h2 min<h2*<h2 max of the second, variable stage.
17. An item individualization station as claimed in claim 1, configured so that a largest good format that can be individualized is a good with a B4 DIN format with a tolerance of plus 2 cm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DESCRIPTION OF THE PREFERRED EMBODIMENTS
(12)
(13) A housing wall of the boom 28 that is directed upstream, in terms of the flow of goods, forms a stack stop wall 281. The boom 28 is firmly connected with the front half 291 of the upper housing shell 29, wherein the front half 291 is installed on a contact pressure box 26 (
(14)
(15)
(16) The first drum 23a of the individualization region is comprised (the manner is not shown) of a structured drum body having integrated freewheel mechanism, whose structures having the greatest diameter form roller bodies 231a, 232a and 233a on which respective rubber layers are installed. The first drum 23a of the individualization region runs (in a manner shown in
(17) The jacketed first, second and third roller bodies 231a, 232a, 233a are each flanked on both sides by in total four individualization fingers that are installed on the approach plate 265, which is explained in detail in the following using
(18) A fourth roller body 234a passes in the z-direction through an additional opening 204 in the first part 221 of the supply deck at a second distance b from the vertical alignment wall 21, counter to the y-direction. This fourth roller body 234a is also equipped with a separate drum body (not shown) that is equipped with an integrated freewheel mechanism and runs on the driven rotation axle shaft 230a. However, this fourth roller body is not flanked on both sides by individualization fingers, nor is a different individualization assembly situated opposite the fourth roller body 234a. Rather, a gap of length f (
(19) Alternatively, the first drum 23a of the individualization region may be executed with lengthened design so that no separate roller body needs to be installed on the rotation axle shaft. Only one is then required, and the cost of a freewheel mechanism may thus be minimized.
(20) First, second and third roller bodies 231b (not visible), 232b and 233b of the second drum 23b (
(21) In the transport path, a first transport drum 24 follows the second drum 23b in the transport region, wherein the first transport drum 24 is situated opposite a first contact pressure drum 261. In the transport path, a second transport drum 25 that is situated opposite a second contact pressure drum 262 follows in the transport region. The two contact pressure drums are installed spring-loaded and rotatable in a contact pressure box 26 that, near the middle of its front wall, has an opening for a rotation axle 260 a linkage 264. Upon operation of a button 263 installed at the contact pressure box 26, the contact pressure box 26 is moved via elastic force in the z-direction along a guide rod 276, which likewise is described in German utility model DE 20 2012 011 877 U1.
(22) The difference is that, first, instead of the second drum (as in DE 20 2012 011 877 U1) the first drum 23a is now situated opposite in the individualization region, due to an extension of the lever arm length of the linkage by approximately 20%-40% of an individualization assembly carrier 267 with individualization fingers. The individualization fingers installed on the individualization assembly carrier press a flat good to be individualized more strongly against the first drum 23a due to the lever principle and the force of gravity. The static friction is thereby increased and the traction is improved. Second, the width of the individualization assembly carrier 267 in the y-direction is increased to approximately to , preferably of the largest mail format B4, and now approximates the width W, which reduces the probability of an oblique or duplicate intake of such flat goods that in particular have a large format. Third, contact pressure fingers 2681, 2682 (
(23) The extension arm 2641 of the linkage 264 has a front-side lateral leg 26411 and a rear-side lateral leg 26412 offset in the y-direction, which lateral legs are connected with one another by a yoke 26413 arranged upstream in terms of the flow of goods. The yoke 26413 of the extension arm 2641 is preferably situated at a distance from the linkage end that is situated opposite the other linkage end with the rotation axle 260, wherein the distance is large enough that the distance up to the first drum 23a is bridged. The distance from the rotation axle 260 is thereby further increased in that a retention plate 2642 has two spacer domes 2644, 2645 that are attached to the yoke 26413 and further increase the distance of an installation plate 2673 of the individualization assembly carrier 267 from the yoke of the extension arm 2641. The individualization assembly carrier 267 has a stop side 2671 situated parallel to the y/z-plane, upstream in terms of the flow of goods. A stack stop wall of the boom 28 that is directed upstream in terms of the flow of goods stops a first subset of the stack of flat goods and drops in a step to the stop side 2671 (
(24) The installation plate 2673 of the individualization assembly carrier 267 is bent in the z-direction from the end of the bend 2672. An additional bend 2674 from the stop side 2671 of the individualization assembly carrier 267 in the transport direction is provided at the front-side end of the individualization assembly carrier 267 for a lateral protection of the individualization fingers, and in order to preclude risk of injury to a person who operates the individualization station. The frame 27 has a rear wall 272 at which a carrier angle plate 2751 is installed. A tappet pin 26414 at the extension arm 2641 is situated close to the linkage 264 at the contact pressure box if no flat good is located in the individualization gap.
(25)
(26) Alternatively, the individualization fingers are installed on the approach plate 265 together with a respective leaf spring designed as an elastic finger, by at least one installation plate.
(27) A carrier angle plate 2751 (partially visible) is installed on the rear frame wall 272. The carrier angle plate bears a stationary axle 2680 on which is arranged a carrier plate 269 for linkage guidance, which carrier plate 269 can be displaced transversal to the transport direction. A tab 2695 (
(28) The carrier plate 269 has in the transport direction x a bend 2691 (occluded) and a bend 2692 with respectively an opening 26910 (occluded) and 26920. To adjust the individualization finger position transversal to the transport direction x, an adjustment means engages with the stationary axle 2680. The stationary axle 2680 installed in the carrier angle plate 2751 protrudes through the openings 26910 (occluded) and 26920. At the front-side end, a stationary axle 2680 has a threading 2684. For example, an adjusting nut 2685 is provided as an adjustment means for the individualization fingers (see
(29)
(30) The fifth individualization roller 235a is situated adjacent in the y-direction to the individualization finger 2656 with the associated elastic finger 26576, such that the individualization roller 235a overlaps with the individualization assembly (2656, 26576) without a gap. The inclination angle of the approach plate 265 lies in a range from 28-35 and is preferably =32 relative to a straight dash-dot line that proceeds parallel to the transport direction x, at a distance m from the supply deck 12 of the placement station or from the supply deck 22 of the supply station. An imaginary vertical line (not drawn) between the aforementioned edge of the approach plate 265 and the aforementioned straight dash-dot line m has a height of h1 min. The first and second subset of the stack ST of flat goods together have a height h=h1 min+h2 max and are let through below the stack stop wall 281 that is stationary in the operating mode, wherein the stack stop wall 281 forms a first sluice stage of a pre-sluice. The third subset has a height h3.
(31) Although the first subset of the stack ST of flat goods may theoretically have a height h1 min, only a first flat good G1 of medium thickness exists in the schematic depiction according to
(32)
(33)
(34)
(35) Shown in
(36) A section detail of the individualization station from the left is depicted in
(37) The individualization fingers 2655 to 2656 and the separate roller body 235a lie in a second sluice region 32. The center of the running surface of the separate fifth roller body 232a is arranged at a third distance c of the width of the B4 format of mail pieces, preferably c=18.25 cm, from the vertical alignment wall 21. The second sluice region 32 ends at a fourth distance d of the width of the B4 format of mail pieces, preferably at a distance d=20.15 cm, from the vertical alignment wall 21. The second sluice region 32 preferably has a width of g=3.8 cm. An edge of the first sluice region 31 that is situated next to the vertical alignment wall 21 is preferably situated at a distance a+e/2=(4.58.3/2) cm=0.35 cm. An edge of the first sluice region 31 that is situated farther distant from the vertical alignment wall 21 is preferably situated at a distance a+e/2=(4.58.3/2) cm=8.65 cm. The latter distance a+e/2 preferably lies at a distance f=cg/2(a+e/2)=18.253.8/2(4.5+8.3/2) cm=16.358.65 cm=7.7 cm from the inner edge of the second sluice region 32. Each separate roller body is likewise equipped with integrated freewheel mechanism. The first, second and third roller bodies 231a, 232a and 233a of the structured drum body of the first drum 23a have a diameter of approximately 4 cm and are preferably 1.0 to 1.2 cm wide and are spaced by an equal distance from one another. They respectively protrude through a corresponding opening 201, 202, 203 in the first part 221 of the supply deck. The first distance a is less than the second distance b. The second distance b is less than the third distance c, and the third distance c is less than the fourth distance d. a<b<c<d applies. The drum body 23a runs on the driven rotation axle shaft 230a. The openings 201, 202, 203, 204 for first, second, third, fourth roller bodies are provided in the first part 221 of the supply deck 22, and only one opening 205 for the fifth roller body 235a is provided In the second part 222 of the supply deck 22. The first, second, third and fifth roller bodies are situated opposite the individualization assembly in order to form a sluice through which a flat good to be individualized passes via traction. The separate fourth roller body 234a passes in the z-direction, at a second distance b, through a fourth opening 204 in the first part 221 of the supply deck. A rubber layer is likewise installed on the separate fourth roller body 234a. The separate fifth roller body 235a is arranged at a much greater third distance c from the vertical alignment wall 21 and is provided with a fifth rubber-jacketed roller, and passes through a fifth opening 205 in the second part 222. The separate roller bodies 234a and 235a, together with a respective freewheel mechanism, are installed on the driven rotation axle shaft of the first drum 23a.
(38) Alternatively, an extended, structured drum body of the first drum 23a may be used again that has at least one additional roller body structure.
(39) The three layers or jackets of the roller bodies 231a, 232a, 233a of the first drum 23a, and the individualization fingers 2651 through 2656, are formed of a plastic or rubber, or of another material having a very high coefficient of friction given use with flat goods, which are preferably mail pieces made of paper or paperboard. The outer layer of the other roller bodies 234a, 235a are likewise formed of plastic or rubber or a different material having a very high coefficient of friction.
(40)
(41) In addition to the opening 26910, the first right-angled bend 2691 has an additional opening 26911 for the arresting pin 273 for guidance of the carrier plate 269 for linkage guidance, wherein the carrier plate 269 for linkage guidance is arranged so as to be transversally displaceable in the y-direction on the stationary axle 2680 and on the arresting pin 273.
(42) A portion of the stationary axle 2680 is situated at a closer distance, near the carrier angle plate 2751, and has a larger diameter D1. Two contact pressure fingers 2681, 2682 are elastically and rotatably installed on this part of the stationary axle with a respective contact pressure finger spring 26811, 26821.
(43) Another portion of the stationary axle 2680 is placed at a farther distance from the carrier angle plate 2751 and has a smaller diameter D2 than D1. The other portion of the stationary axle 2680 is designed bolt-shaped, with the smaller diameter D2, and has a bolt threading 2684 at its outstanding end. A compression spring 2683 is installed on this portion of the stationary axle 2680 with the smaller diameter D2.
(44) The carrier plate 269 for linkage guidance is curved in a u-shape so that an inner wall of the first right-angled bend 2691 and an inner wall of the second right-angled bend 2692 are arranged facing and parallel to one another. A shoulder at the portion of the stationary axle 2680 having the smaller diameter D2 forms a first stop for the one end of the installed compression spring 2683, and the inner wall of the second right-angled bend 2692 forms a second stop for the other end of the installed compression spring 2683. An adjusting nut 2685 is installed on the threading 2684, which threading 2684 protrudes through opening 26920. Via the adjusting nut 2685, the carrier plate 269 for linkage guidance may be adjusted in the y-direction and counter to this, and the extension arm 2641 pivots as well corresponding to the adjustment because the ball bearings 2693, 2694 travel in the guide channel of the retention plate, which ball bearings 2693, 2694 are installed at the plate tab 2695 and at the transversally displaceable carrier plate 269 for linkage guidance (
(45) Although modifications and changes may be suggested by those skilled in the art, it is the intention of the Applicant to embody within the patent warranted hereon all changes and modifications as reasonably and properly come within the scope of the Applicant's contribution to the art.