Passive integral isolation valve
10672524 ยท 2020-06-02
Assignee
Inventors
Cpc classification
Y02E30/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F16K1/385
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G21C1/32
PHYSICS
International classification
G21C7/32
PHYSICS
F16K15/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G21C1/32
PHYSICS
Abstract
A valve assembly includes a flange connected to a vessel penetration of a reactor pressure vessel of a nuclear reactor. A valve is disposed inside the flange or protrudes from the flange into the vessel penetration. The valve includes a valve seat and a movable valve member positioned so that pressure inside the reactor pressure vessel urges the movable valve member against the valve seat to close the valve. The valve assembly further includes a plenum having an inlet via which the plenum can be pressurized to apply pressure to the movable valve member that urges the movable valve member away from the valve seat to open the valve. The plenum may be defined in part by a surface of the movable valve member. The valve assembly preferably does not include a valve actuator.
Claims
1. A valve assembly configured for connection to a vessel penetration of a reactor pressure vessel of a nuclear reactor, the valve assembly including: a flange configured to connect with the vessel penetration, the flange including a first end, a second end, and a hollow channel extending therebetween; a valve body disposed inside the flange or arranged to protrude from the flange into the vessel penetration when the flange is connected with the vessel penetration; a valve comprising a valve seat and a movable valve member, the valve being disposed entirely inside the valve body with the movable valve member positioned so that pressure inside the reactor pressure vessel urges the movable valve member along a direction of travel against the valve seat to close the valve, the direction of travel of the movable valve member being parallel to a longitudinal center axis of the hollow channel of the flange; and a plenum defined between the valve body and the movable valve member and having an inlet, the plenum configured such that pressurization of the plenum via the inlet urges the movable valve member away from the valve seat along the direction of travel to open the valve.
2. The valve assembly of claim 1 wherein the valve body is disposed inside the flange and is one of (i) formed integrally with the flange and (ii) separate from the flange and mounted inside the flange.
3. The valve assembly of claim 1 wherein the valve body is mounted on the flange and arranged to protrude from the flange into the vessel penetration when the flange is connected with the vessel penetration.
4. The valve assembly of claim 1 wherein the plenum comprises a plurality of plenum regions arranged around the movable valve member and the movable valve member includes protrusions extending into the plenum regions.
5. The valve assembly of claim 4 wherein the plurality of plenum regions comprises a plurality of slots arranged around the movable valve member and aligned with the direction of travel of the movable valve member, and the protrusions of the movable valve member extend into the slots.
6. The valve assembly of claim 1 wherein the valve assembly does not include a valve actuator.
7. A system for protecting a vessel penetration of a nuclear reactor pressure vessel of a nuclear reactor, the system comprising: a valve assembly comprising: a flange connected with the vessel penetration, the flange including a first end, a second end, and a hollow channel extending therebetween; a valve body disposed inside the flange or arranged to protrude from the flange into the vessel penetration when the flange is connected with the vessel penetration; a valve comprising a valve seat and a movable valve member, the valve being disposed entirely inside the valve body with the movable valve member positioned so that pressure inside the reactor pressure vessel urges the movable valve member along a direction of travel against the valve seat to close the valve, the direction of travel of the movable valve member being parallel to a longitudinal center axis of the hollow channel of the flange; a plenum defined between the valve body and the movable valve member and having an inlet, the plenum configured such that pressurization of the plenum via the inlet urges the movable valve member away from the valve seat along the direction of travel to open the valve; a valve assembly control line comprising a fluid line connected with the inlet of the plenum of the valve assembly; and a pilot valve disposed on the valve assembly control line.
8. The system of claim 7 further comprising: a reactor coolant inventory and purification system (RCIPS) including a make-up line supplying make-up coolant water to the reactor pressure vessel; wherein the valve assembly control line is connected with the make-up line.
9. The system of claim 8 wherein the valve assembly is connected to a let-down line of the RCIPS to remove let-down coolant water from the reactor pressure vessel.
10. A valve assembly configured for connection to a vessel penetration of a reactor pressure vessel of a nuclear reactor, the valve assembly comprising: a spool flange configured to connect with the vessel penetration, the spool flange including spaced apart first and second flange lips connected by a hollow channel having a longitudinal central axis; a valve disposed entirely inside the valve body, the valve including a valve seat and a movable valve member positioned so that pressure inside the reactor pressure vessel urges the movable valve member along a direction of travel against the valve seat to close the valve, the direction of travel of the movable valve member being parallel to a longitudinal center axis of the hollow channel of the flange; wherein the valve assembly further includes a plenum having an inlet via which the plenum can be pressurized to apply pressure to the movable valve member that urges the movable valve member away from the valve seat along the direction of travel to open the valve.
11. The valve assembly of claim 10 further comprising: a cylindrical valve body mounted on the spool flange, the cylindrical valve body containing the valve, the cylindrical valve body sized to insert coaxially into a vessel penetration comprising a cylindrical bore passing through a wall of the reactor pressure vessel when the spool flange is connected with the vessel penetration.
12. The valve assembly of claim 10 wherein the plenum comprises a plurality of plenum regions arranged around the movable valve member, and the movable valve member includes protrusions extending into the plenum regions, wherein pressurizing the plenum regions via the inlet applies pressure to the protrusions to urge the movable valve member away from the valve seat to open the valve.
13. The valve assembly of claim 12 wherein the plurality of plenum regions comprises a plurality of slots arranged around the movable valve member and aligned with a direction of travel of the movable valve member, and the protrusions of the movable valve member extend into the slots.
14. The valve assembly of claim 10 wherein the valve assembly does not include a valve actuator.
15. A system comprising: a nuclear reactor comprising a reactor pressure vessel having a vessel penetration and a nuclear reactor core including fissile material contained in a lower portion of the reactor pressure vessel; a valve assembly comprising: a flange connected with the vessel penetration, the flange including a first end, a second end, and a hollow channel extending the entire length of the flange therebetween; a valve disposed entirely inside the valve body, the valve including a valve seat and a movable valve member positioned so that pressure inside the reactor pressure vessel urges the movable valve member along a direction of travel against the valve seat to close the valve, the direction of travel of the movable valve member being parallel to a longitudinal center axis of the hollow channel of the flange; wherein the valve assembly further includes a plenum having an inlet via which the plenum can be pressurized to apply pressure to the movable valve member that urges the movable valve member away from the valve seat along the direction of travel to open the valve; a valve assembly control line comprising a fluid line connected with the inlet of the plenum of the valve assembly; and a pilot valve disposed on the valve assembly control line.
16. The system of claim 15 further comprising: a reactor coolant inventory and purification system (RCIPS) including a let-down line connected with the vessel penetration via the valve assembly to remove let-down coolant water from the reactor pressure vessel.
17. The system of claim 16 wherein the RCIPS further includes a make-up line supplying make-up coolant water to the reactor pressure vessel, the make-up line also connected to the valve assembly control line to pressurize the plenum of the valve assembly with make-up coolant water from the make-up line.
18. The system of claim 15 further comprising: a radiological containment structure including a reactor cavity in which is disposed the lower portion of the reactor pressure vessel that contains the nuclear reactor core; wherein the valve assembly is located closer to the reactor cavity than the pilot valve.
19. The system of claim 18 wherein the valve assembly is disposed inside the reactor cavity and the pilot valve is disposed outside of the reactor cavity.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention may take form in various components and arrangements of components, and in various process operations and arrangements of process operations. The drawings are only for purposes of illustrating preferred embodiments and are not to be construed as limiting the invention. This disclosure includes the following drawings.
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(6) It is recognized herein that existing motor-driven integral isolation valve (IIV) designs for the let-down line have certain deficiencies. The motor driving the IIV must respond and operate quickly in order to isolate a pipe break on the let-down line. The motor also takes up space proximate to the nuclear reactor, and may also disrupt reactor thermal insulation in the area proximate to the IIV. In addition, the motor must be robust and reliable in the presence of high temperature and high radiation levels adjacent to the reactor vessel.
(7) In IIV designs disclosed herein, a valve mounted in the IIV flange or protruding from the flange into the vessel penetration has its movable valve member positioned so that pressure inside the reactor pressure vessel urges the movable valve member against the valve seat to close the valve. The disclosed IIV designs further include a plenum having an inlet. When the plenum is pressurized by a fluid, the pressure inside the plenum urges the movable valve member away from the valve seat to open the valve. In one suitable design, the plenum comprises a plurality of plenum regions, such as slots oriented parallel with the direction of travel of the movable valve member, and the movable valve member includes protrusions that extend into the slots so that pressurized fluid in the plenum slots presses against the protrusions to urge the movable valve member away from the valve seat to open the valve.
(8) In these IIV designs, the valve is open whenever the pressure in the plenum is high enough to impose an opening force that is larger than the closing force applied by pressure in the reactor pressure vessel. It follows that the IIV will close under two conditions: (1) the plenum pressure is removed or reduced to a level that is unable to keep the valve open, or (2) the pressure inside the pressure vessel rises to a level sufficient to overcome the applied plenum pressure and close the valve (this is a vessel overpressurization situation in which other, dedicated pressure relief valves and/or emergency core cooling, i.e. ECC, systems are activated). Pressure in the plenum can be controlled by a remote pilot valve anywhere on the control line feeding fluid into the plenum. Because loss of pressure in the plenum results in a failsafe closure of the IIV, a break on the control line cannot generate a loss of coolant accident (LOCA).
(9) If the source of pressurized fluid to the control line is lost, the IIV will again close, providing failsafe operation. In some disclosed embodiments, this source of pressurized fluid is the make-up line of a reactor coolant inventory and purification system (RCIPS). Connecting the control line of the IIV to the make-up one of the RCIPS provides a convenient pressurization source already located inside the radiological containment. This arrangement also ensures that the IIV will close upon onset of any RCIPS failure mode that causes depressurization of the make-up line. Another advantage of using the make-up line as the fluid source for the control line is that if the plenum is leaky so that fluid from the plenum can leak into the flow stream of the IIV, this merely introduces purified coolant water into the flow stream.
(10) In the illustrative embodiments presented herein, the disclosed IIV designs are presented in the context of protecting a let-down line of the RCIPS, which is a typical contemplated application. However, it will be appreciated that the disclosed IIV designs are suitably applied to protect any vessel penetration that may carry coolant water out of the pressure vessel. The disclosed IIV designs are also contemplated for use in protecting vessel penetrations such as the make-up line that exclusively carry coolant into the pressure vessel, although for such applications a simpler check valve IIV design may be more cost-effective.
(11) With reference to
(12) With continuing reference to
(13) During normal operation of the nuclear reactor 10, adjustments are made to the coolant water inventory inside the pressure vessel 12. To this end, a reactor coolant inventory and purification system (RCIPS) 30 includes a purified reactor coolant inventory 32 external to the reactor pressure vessel 12. A make-up line 34 provides a source of purified make-up coolant water at a pressure sufficient for injection into the pressure vessel 12. Because the coolant in the pressure vessel 12 is maintained at an operational reactor pressure P.sub.reactor, the make-up line 34 suitably provides a pressure head P.sub.make-up via suitable pumping (not shown) that is higher than the reactor pressure P.sub.reactor so that the make-up coolant water can be injected into the pressure vessel 12 against the internal pressure P.sub.reactor. Make-up valves 36 control delivery of make-up purified coolant water to the reactor pressure vessel 12 via a make-up line vessel penetration that is optionally protected by an integral isolation valve (IIV) 38. Because the make-up line 34 delivers the make-up coolant water into the nuclear reactor pressure vessel 12, the make-up line IIV 38 can be suitably constructed as a check valve that permits flow into the reactor pressure vessel 12 but blocks flow out of the reactor pressure vessel 12. Advantageously, the make-up line IIV 38 is a passive check valve that does not include a motor or other valve actuator, and accordingly the make-up line IIV 38 can be placed inside the reactor cavity 22 as shown, or near the top of the reactor cavity, which is a high radiation and heat environment.
(14) The RCIPS 30 also includes a let-down line 44 to remove let-down coolant water from the reactor pressure vessel 12. Let-down valves 46 control removal of let-down coolant water from the reactor pressure vessel 12 via a let-down line vessel penetration that is optionally protected by an integral isolation valve (IIV) 50. Because the let-down line 44 removes let-down coolant from the pressure vessel 12, the let-down line IIV 50 cannot be a check valve since the check valve would prevent normal let-down operation. A conventional solution is to employ an active valve as the let-down IIV. As already noted, however, this approach is problematic. The motor or other actuator driving the active valve must respond and operate quickly in order to isolate the let-down line 44 in the event of a break. The motor or other valve actuator also takes up space proximate to the nuclear reactor 10, and may disrupt reactor thermal insulation. In addition, in the illustrative example in which the let-down line is located inside the reactor cavity or near the top of the reactor cavity, the motor or other valve actuator must be robust and reliable in the presence of the high temperature and high radiation level in this area.
(15) In embodiments disclosed herein, the let-down IIV 50 is a valve assembly 50 that is normally kept closed by the pressure P.sub.reactor inside the reactor pressure vessel 12, and is opened by application of pressure to a plenum within the valve assembly 50 applied via a valve assembly control line 52. A pilot valve 54 on the control line 52 enables the valve assembly 50 to be closed by valving off this pressure. In the illustrative example of
(16) With reference now to
(17) The valve assembly 50 further includes a plurality of plenums 80 which in this illustrative example are shaped as plenum slots 80 arranged around the movable valve member 60 and aligned with the direction of travel T of the movable valve member 60. The movable valve member 60 includes protrusions 82 that extend into the slots 80. The valve member 60 also defines the containment of the plenum slots 80, in the illustrative example of
(18) With reference to
(19) With reference now to
(20) With reference to
(21) While the illustrative embodiments employ spool flanges, the disclosed integral isolation valve assemblies can be constructed using other types of flanges. For example, the spool flange can be replaced by a single-sided flange having a flange lip that is bolted to the reactor pressure vessel 12 at the vessel penetration and on the opposite side has a nipple or other pipe coupling for connecting to the control line 52. While the illustrative embodiment of
(22) The integral isolation valve assembly 50, 150 preferably does not include a valve actuator. Rather, the isolation valve assembly 50, 150 is operated remotely by action of the pilot valve 54, which may be an active valve but can be located away from the high temperature, high radiation environment of the nuclear reactor 10. To reduce radiation exposure of the pilot valve 54, the valve assembly 50, 150 is located closer to the reactor cavity 22 than the pilot valve 54. In illustrative
(23) Illustrative embodiments including the preferred embodiments have been described. While specific embodiments have been shown and described in detail to illustrate the application and principles of the invention and methods, it will be understood that it is not intended that the present invention be limited thereto and that the invention may be embodied otherwise without departing from such principles. In some embodiments of the invention, certain features of the invention may sometimes be used to advantage without a corresponding use of the other features. Accordingly, all such changes and embodiments properly fall within the scope of the following claims. Obviously, modifications and alterations will occur to others upon reading and understanding the preceding detailed description. It is intended that the present disclosure be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.