Heat insulating structure for internal combustion engine
10669918 ยท 2020-06-02
Assignee
Inventors
- Tsukasa Hoshino (Hiroshima, JP)
- Kenji Sugasaki (Hiroshima, JP)
- Kazumi Okamura (Hatsukaichi, JP)
- Makoto Shinhama (Hiroshima, JP)
- Masanobu Koutoku (Higashihiroshima, JP)
- Ryo Yamamoto (Hiroshima, JP)
- Yukiya Tanaka (Higashihiroshima, JP)
- Toshimichi Nishikawa (Nisshin, JP)
Cpc classification
B60K11/085
PERFORMING OPERATIONS; TRANSPORTING
F01P11/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/141
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/0095
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K5/00
PERFORMING OPERATIONS; TRANSPORTING
F01N13/102
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/88
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01P7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2410/114
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02B77/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1404
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P2001/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02F7/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P11/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K5/00
PERFORMING OPERATIONS; TRANSPORTING
F01N13/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P7/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K11/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A heat insulating structure of an internal combustion engine (engine 1) includes a cylinder-head-side heat insulating cover (30) and a cylinder-block-side heat insulating cover (40). Each of the first side walls (32) of the cylinder-head-side heat insulating cover (30) is disposed outwardly of, and is spaced apart from, a corresponding one of the second side walls (43) of the cylinder-block-side heat insulating cover (40) in the width direction of the vehicle. The lower edge of each of the first side walls (32) is positioned below the upper edge of the corresponding one of the second side walls (43) to overlap with the corresponding one of the second side walls (43) when viewed from the side of the vehicle.
Claims
1. A heat insulating structure of an internal combustion engine which is housed in an engine compartment provided in a front of a vehicle, and closed/opened by a bonnet, and which includes a cylinder block and a cylinder head coupled to a top of the cylinder block, the heat insulating structure comprising: a cylinder-head-side heat insulating cover having a top wall facing, and spaced apart from, a head top surface of the cylinder head, and covering a whole of the head top surface, first side walls extending in a longitudinal direction of the vehicle, each facing, and spaced apart from, a corresponding one of both side surfaces of the cylinder head in a width direction of the vehicle and a corresponding one of upper portions of both side surfaces of the cylinder block in the width direction of the vehicle, and each covering the corresponding one of the both side surfaces of the cylinder head in the width direction of the vehicle and the corresponding one of the upper portions of the both side surfaces of the cylinder block in the width direction of the vehicle, and releasing portions formed at each of an edge of the top wall proximate to a rear of the vehicle in the engine compartment of the cylinder-head-side heat insulating cover in the longitudinal direction of the vehicle and an edge of the cylinder-head-side heat insulating cover proximate to the front of the vehicle in the engine compartment in the longitudinal direction of the vehicle; and a cylinder-block-side heat insulating cover having a front wall covering a front surface of the cylinder block proximate to the front of the vehicle in the engine compartment, a rear wall covering a rear surface of the cylinder block proximate to the rear of the vehicle in the engine compartment, and second side walls each covering a corresponding one of the both side surfaces of the cylinder block in the width direction of the vehicle, wherein each of the first side walls is disposed outwardly of, and is spaced apart from, a corresponding one of the second side walls in the width direction of the vehicle, and a lower edge of each of the first side walls is positioned below an upper edge of the corresponding one of the second side walls to overlap with the corresponding one of the second side walls when viewed from a side of the vehicle, a coinciding portion of one of the first side wads of the cylinder-head-side heat insulating cover and one of the second side walls of the cylinder-block-side heat insulating cover has a vertical length set to 40 mm or more.
2. The heat insulating structure of the internal combustion engine of claim 1, wherein in the cylinder-block-side heat insulating cover, the front wall is in contact with the front surface of the cylinder block proximate to the front of the vehicle in the engine compartment, the rear wall is in contact with the rear surface of the cylinder block proximate to the rear of the vehicle in the engine compartment, and each of the second walls is in contact with the corresponding one of the both side surfaces of the cylinder block in the width direction of the vehicle.
3. The heat insulating structure of the internal combustion engine of claim 2, wherein an exhaust purifier is disposed behind the internal combustion engine in the longitudinal direction of the vehicle, and below the edge of the top wall proximate to the rear of the vehicle in the engine compartment, a space between the cylinder-head-side heat insulating cover and the internal combustion engine forms a flow channel in which a headwind during running of the vehicle flows from the releasing portion proximate to the front of the vehicle in the engine compartment, and is discharged from the releasing portion proximate to the rear of the vehicle in the engine compartment, and a portion of the top wall proximate to the rear of the vehicle in the engine compartment curved obliquely downward such that the headwind that has flowed in the flow passage flows toward the exhaust purifier.
4. The heat insulating structure of the internal combustion engine of claim 3, wherein a grille shutter is disposed in a front part of the vehicle at a position closer to the front of the vehicle than the edge of the cylinder-head-side heat insulating cover proximate to the front of the vehicle in the engine compartment, and controls a flow rate of the headwind to be introduced into the flow passage in the space between the cylinder-head-side heat insulating cover and the internal combustion engine.
5. The heat insulating structure of the internal combustion engine of claim 3, wherein the cylinder-head-side heat insulating cover is vertically divided into an upper cylinder-head-side heat insulating cover and a lower cylinder-head-side heat insulating cover, the upper cylinder-head-side heat insulating cover being detachable from the lower cylinder-head-side heat insulating cover, the upper cylinder-head-side heat insulating cover includes the top wall and upper portions of the first side walls, the lower cylinder-head-side heat insulating cover includes lower portions of the first side walls, and the lower cylinder-head-side heat insulating cover of the upper and lower cylinder-headside heat insulating covers overlaps with an upper portion of the cylinder-block-side heat insulating cover when viewed from the side of the vehicle.
6. The heat insulating structure of the internal combustion engine of claim 2, wherein the cylinder-head-side heat insulating cover is vertically divided into an upper cylinder-head-side heat insulating cover and a lower cylinder-head-side heat insulating cover, the upper cylinder-head-side heat insulating cover being detachable from the lower cylinder-head-side heat insulating cover, the upper cylinder-head-side heat insulating cover includes the top wall and upper portions of the first side walls, the lower cylinder-head-side heat insulating cover includes lower portions of the first side walls, and the lower cylinder-head-side heat insulating cover of the upper and lower cylinder-head-side heat insulating covers overlaps with an upper portion of the cylinder-block-side heat insulating cover when viewed from the side of the vehicle.
7. The heat insulating structure of the internal combustion engine of claim 1, wherein an exhaust emission control device is disposed behind the internal combustion engine in the longitudinal direction of the vehicle, and below the edge of the top wall proximate to the rear of the vehicle in the engine compartment, a space between the cylinder-head-side heat insulating cover and the internal combustion engine forms a flow channel in which a headwind during running of the vehicle flows from the releasing portion proximate to the front of the vehicle in the engine compartment, and is discharged from the releasing portion proximate to the rear of the vehicle in the engine compartment, and a portion of the top wall proximate to the rear of the vehicle in the engine compartment is curved obliquely downward such that the headwind that has flowed in the flow passage flows toward the exhaust emission control device.
8. The heat insulating structure of the internal combustion engine of claim 7, wherein a grille shutter is disposed in a front part of the vehicle at a position closer to the front of the vehicle than the edge of the cylinder-head-side heat insulating cover proximate to the front of the vehicle in the engine compartment and controls a flow rate of the headwind to be introduced into the flow passage in the space between the cylinder-head-side heat insulating cover and the internal combustion engine.
9. The heat insulating structure of the internal combustion engine of claim 8, wherein the cylinder-head-side heat insulating cover is vertically divided into an upper cylinder-head-side heat insulating cover and a lower cylinder-head-side heat insulating cover, the upper cylinder-head-side heat insulating cover being detachable from the lower cylinder-head-side heat insulating cover, the upper cylinder-head-side heat insulating cover includes the top wall and upper portions of the first side walls, the lower cylinder-head-side heat insulating cover includes lower portions of the first side walls, and the lower cylinder-head-side heat insulating cover of the upper and lower cylinder-head-side heat insulating covers overlaps with an upper portion of the cylinder-block-side heat insulating cover when viewed from the side of the vehicle.
10. The heat insulating structure of the internal combustion engine of claim 7, wherein the cylinder-head-side heat insulating cover is vertically divided into an upper cylinder-head-side heat insulating cover and a lower cylinder-head-side heat insulating cover, the upper cylinder-head-side heat insulating cover being detachable from the lower cylinder-head-side heat insulating cover, the upper cylinder-head-side heat insulating cover includes the top wall and upper portions of the first side walls, the lower cylinder-head-side heat insulating cover includes lower portions of the first side walls, and the lower cylinder-head-side heat insulating cover of the upper and lower cylinder-head-side heat insulating covers overlaps with an upper portion of the cylinder-block-side heat insulating cover when viewed from the side of the vehicle.
11. The heat insulating structure of the internal combustion engine of claim 1, wherein the cylinder-head-side heat insulating cover is vertically divided into an upper cylinder-head-side heat insulating cover and a lower cylinder-head-side heat insulating cover, the upper cylinder-head-side heat insulating cover being detachable from the lower cylinder-head-side heat insulating cover, the upper cylinder-head-side heat insulating cover includes the top wall and upper portions of the first side walls, the lower cylinder-head-side heat insulating cover includes lower portions of the first side walls, and the lower cylinder-head-side heat insulating cover of the upper and lower cylinder-head-side heat insulating covers overlaps with an upper portion of the cylinder-block-side heat insulating cover when viewed from the side of the vehicle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
DESCRIPTION OF EMBODIMENTS
(9) An embodiment of the present disclosure will now be described in detail with reference to the drawings.
(10)
(11) The engine 1 is comprised of a cylinder head 2, a cylinder block 3, and an oil pan 4 which are arranged vertically in this order and coupled together. In the following description, a side adjacent to the cylinder head 2 will be referred to as an upper side, and a side adjacent to the oil pan 4 will be referred to as a lower side.
(12) In the upper portion of the cylinder block 3, four cylinders 5 are arranged in a single row to form a cylinder bank. In the lower portion of the cylinder block 3, a crankcase 7 in which a crankshaft 6 is disposed is provided.
(13) A piston 8 is inserted into each of the cylinders 5 to be slidable in the inner periphery of the respective cylinder 5. The piston 8 is coupled to the crankshaft 6 through a connecting rod 9. A combustion chamber 10 is provided in each cylinder 5 (only one is illustrated in
(14) The cylinder head 2 is provided with, for each cylinder 5, an intake port (not illustrated) for introducing fresh air into the combustion chamber 10, and an exhaust port (not illustrated) for discharging exhaust gas from the combustion chamber 10. The cylinder head 2 is also provided with an inlet (not illustrated) and an outlet (not illustrated) for allowing the intake and exhaust ports to communicate with the combustion chamber 10. The cylinder head 2 is further provided with an intake valve (not illustrated) and an exhaust valve (not illustrated) which are configured to open/close the inlet and the outlet, and is further provided with a valve opening/closing mechanism (not illustrated) for opening/closing the intake and exhaust valves.
(15) The cylinder head 2 is further provided with a fuel injection valve 11 and an ignition plug 12 for each cylinder 5 (only one valve and one plug are illustrated in
(16) A head cover 2a is attached to the top of the cylinder head 2.
(17) The oil pan 4 stores oil which is supplied to, e.g., a bearing metal (not illustrated) of the crankshaft 6 and a valve opening/closing mechanism, particularly a hydraulic valve opening/closing mechanism. Although not illustrated, an oil pump is disposed in the lower portion of the cylinder block 3 to supply oil to each component of the engine 1.
(18) A transmission 20 is coupled to one side of the engine 1 in the cylinder bank direction (on the left of the vehicle (on the right of
(19) As illustrated in
(20) As illustrated in
(21) The engine 1 is covered with a heat insulating cover 30 adjacent to the cylinder head (hereinafter referred to as a cylinder-head-side heat insulating cover), and a heat insulating cover 40 adjacent to the cylinder block (hereinafter referred to as a cylinder-block-side heat insulating cover). Here, with reference to
(22) The cylinder-head-side heat insulating cover 30 is a heat insulating cover covering an entire top surface the cylinder head 2, the whole of both side surfaces of the cylinder head 2 in the vehicle width direction, and the upper portions of both side surfaces of the cylinder block 3 in the vehicle width direction. The cylinder-block-side heat insulating cover 40 is a heat insulating cover covering the entire cylinder block 3. Each of the cylinder-head-side heat insulating cover 30 and cylinder-block-side heat insulating cover 40 is comprised of a fiber material, such as glass wool, having heat insulating and sound absorbing properties. This allows the cylinder-head-side heat insulating cover 30 and the cylinder-block-side heat insulating cover 40 not only to heat-insulate the engine 1, but also to substantially prevent engine sound leakage to the outside of the vehicle.
(23) The cylinder-head-side heat insulating cover 30 includes a top wall 31 and first side walls 32, as illustrated in
(24) The top wall 31 faces, and is spaced apart from, the top surface of the cylinder head 2 (i.e., the head top surface of the head cover 2a). Each of the first side walls 32 faces, and is spaced apart from, a corresponding one of the side surfaces of the cylinder head 2 in the vehicle width direction, and faces, and is spaced apart from, a corresponding one of the side surfaces of the cylinder block 3 in the vehicle width direction.
(25) Each of the first side walls 32 is vertically divided into an upper side wall 32a and a lower side wall 32b. The upper side wall 32a covers an upper portion of the corresponding side surface of the cylinder head 2 in the vehicle width direction. The lower side wall 32b covers the lower portion of the corresponding side surface of the cylinder head 2 in the vehicle width direction, and the upper portion of the corresponding side surface of the cylinder block 3 in the vehicle width direction.
(26) In other words, each of the first side walls 32 is vertically divided into the upper and lower portions. Thus, the cylinder-head-side heat insulating cover 30 is vertically divided into an upper cylinder-head-side heat insulating cover 33 and a lower cylinder-head-side heat insulating cover 34. The upper cylinder-head-side heat insulating cover 33 includes the top wall 31 and the upper side wall 32a which is the upper portion of the first side wall 32, and which is integrally formed with the top wall 31. The lower cylinder-head-side heat insulating cover 34 includes the lower side wall 32b that is the lower portion of the first side wall 32.
(27) Both edges of the cylinder-head-side heat insulating cover 30 in the longitudinal direction of the vehicle are provided with a releasing portion 39 (see
(28) The top wall 31 of the upper cylinder-head-side heat insulating cover 33, as illustrated in
(29) Specifically, the portion of the top wall 31 closer to the front of the vehicle is provided with a radiator shroud 60 fixed to a front side frame (not illustrated). The top wall 31 extends from the position of the radiator shroud 60 toward the rear of the vehicle with a predetermined length in the vehicle width direction, and extends toward the outside in the vehicle width direction so as to avoid the right side surface of the cylinder head 2 (in the vehicle width direction) and the surge tank. The top wall 31 further extends to the end of the cylinder head 2 closer to the rear of the vehicle with the extended length in the vehicle width direction, and both sides of the top wall 31 in the vehicle width direction is reduced inwardly in the vehicle width direction to reach a position near a dash panel 61 located in a portion of the upper cylinder-head-side heat insulating cover 33 closer to the rear of the vehicle. Also, as illustrated in
(30) The top wall 31, as illustrated in
(31) Further, as illustrated in
(32) As illustrated in
(33) Also, as illustrated in
(34) The upper cylinder-head-side heat insulating cover 33 is supported by vehicle body members near the front and rear of the vehicle, as illustrated in
(35) As illustrated in
(36) As illustrated in
(37) The portion of the upper cylinder-head-side heat insulating cover 33 closer to the rear of the vehicle is provided with hinge mechanisms 36 functioning as a rear support supporting the portion of the upper cylinder-head-side heat insulating cover 33 closer to the rear of the vehicle. As illustrated in
(38) The cylinder-head-side heat insulating cover 30 is vertically divided into the upper cylinder-head-side heat insulating cover 33 and the lower cylinder-head-side heat insulating cover 34, and the upper cylinder-head-side heat insulating cover 33 is vertically rotatably supported by the hinge mechanisms 36. This allows the upper cylinder-head-side heat insulating cover 33 to rotate, with the pin 36a of the hinge mechanism 36 as a fulcrum, between a close position of the cylinder-head-side heat insulating cover 30 where the engine 1 is covered, and shielded, from above, and an open position where the engine 1 is visible from above.
(39) As illustrated in
(40) As illustrated in
(41) The length of the lower cylinder-head-side heat insulating cover 34 in the longitudinal direction of the vehicle is shorter than that of the upper side wall 32a in the longitudinal direction of the vehicle, as illustrated in
(42) On the other hand, the vertical length of the lower cylinder-head-side heat insulating cover 34 is long enough to sufficiently heat-insulate the cylinder head 2. Specifically, the lower edge of the lower side wall 32b that is the lower cylinder-head-side heat insulating cover 34 is positioned below an upper edge of a corresponding one of the second side walls 43. Thus, a predetermined length or more of the lower side wall 32b when viewed from the side of the vehicle overlaps with the corresponding second side wall 43.
(43) That is to say, heat of the cylinder head 2 and the cylinder block 3 dissipates due to heat transmission and radiation to air after the engine 1 is stopped. The air, around the cylinder head 2 and the cylinder block 3, that has been heated because of heat transmission from the cylinder head 2 and the cylinder block 3 moves upward and stays in the cylinder-head-side heat insulating cover 30. Allowing the lower edge of the first side wall 32 of the cylinder-head-side heat insulating cover 30 (strictly speaking, the lower side wall 32b of the lower cylinder-head-side heat insulating cover 34) to be positioned below the upper edge of the second side wall 43 can increase the volume of the air housed inside the cylinder-head-side heat insulating cover 30. Therefore, the cylinder head 2 can be covered with a large amount of air that has been heated, thereby making it possible to efficiently heat-insulate the cylinder head 2. Further, the first side wall 32 (strictly speaking, the lower side wall 32b) and the second side wall 43 overlap with each other when viewed from the side of the vehicle. The coinciding portion can double shield radiation from the cylinder block 3, and thus, the heat of the cylinder block 3 can also be efficiently insulated.
(44) The vertical length of the lower cylinder-head-side heat insulating cover 34 will now be described, specifically, with reference to
(45)
(46) In this simulation, the calculation is performed using a model in which the first side wall 32 is not divided into the upper side wall 32a and the lower side wall 32b, and in which the upper side wall 32a and the lower side wall 32b are integrally formed with each other. In this embodiment, when the upper cylinder-head-side heat insulating cover 33 is at the closed position, the upper cylinder-head-side heat insulating cover 33 abuts on the rubber member 37 provided in the lower heat insulating cover 34 to form no gap between the upper side wall 32a and the lower side wall 32b, such that the upper side wall 32a and the lower side wall 32b are almost integrally formed with each other. The configuration of the above model is equivalent in heat insulating performance to that of this embodiment. In
(47) With reference to
(48) That is to say, according to this simulation, in order to keep the temperature after one hour of the cylinder head 2 at 85 C. or more, the vertical length of the first side wall 32 has to be long enough to allow the lower edge of the first side wall 32 to overlap with the side surface of the cylinder block 3 in the vehicle width direction. Specifically, suppose that calculate the coinciding portion of the first side wall 32 and the side surface of the cylinder block 3 in the vehicle width direction such that the temperature after one hour is 85 C. or more. When the one hour after temperature is 85 C. or more, the vertical length of the first side wall 32 is 320 mm. Thus, the coinciding portion is 40 mm which is a result of subtracting, from this vertical length, the interval between the top wall 31 and the top surface of the cylinder head 2 (100 mm), and the vertical length of the cylinder head 2 (180 mm). In other words, in order that the temperature after one hour is 85 C. or more, the coinciding portion of the first side wall 32 and the side surface of the cylinder block 3 in the vehicle width direction should have a length of 40 mm or more. In this embodiment, the vertical length of the lower side wall 32b, i.e., the vertical length of the lower cylinder-head-side heat insulating cover 34 is determined such that the coinciding portion of the lower cylinder-head-side heat insulating cover 34 with the side surface of the cylinder block 3 in the vehicle width direction, more specifically, the second side wall 43 of the cylinder-block-side heat insulating cover 40 covering the cylinder block 3, when viewed from the side of the vehicle has a length of about 40 mm or more.
(49) The lower cylinder-head-side heat insulating cover 34 on the right in the vehicle width direction is fixed to a door frame (not illustrated), whereas the lower cylinder-head-side heat insulating cover 34 on the left in the vehicle width direction is fixed to a bracket (not illustrated) of a battery.
(50) The cylinder-block-side heat insulating cover 40 includes, as illustrated in
(51) The elements 41-44 of the cylinder-block-side heat insulating cover 40 are disposed inward of the cylinder-head-side heat insulating cover 30 in the vehicle width direction. Specifically, the elements 41-44 are disposed so as to be in contact with the surfaces of the cylinder block 3 and the oil pan 4. More specifically, as illustrated in
(52) The front wall 41, the rear wall 42, and the second side walls 43 of the cylinder-block-side heat insulating cover 40 extend toward upper edges of the respective side surfaces of the cylinder block 3 so as to cover the respective side surfaces. This allows, as illustrated in
(53) Although not illustrated, the cylinder-block-side heat insulating cover 40 is bolted to brackets provided to the side surfaces of the cylinder block 3 and the oil pan 4 to be attached to the cylinder block 3 and the oil pan 4.
(54) In this embodiment, as illustrated in
(55) Similarly to the cylinder-block-side heat insulating cover 40, the transmission heat insulating cover 50 is disposed in contact with the entire surface of the transmission 20 so as to avoid contact with, e.g., auxiliary machines connected to the transmission 20.
(56) The transmission heat insulating cover 50 is attached to the transmission 20 with, e.g., a bolt, as illustrated in
(57) In this way, the transmission 20 is covered with the transmission heat insulating cover 50 to heat-insulate the transmission 20. This reduces the viscosity of lubricating oil supplied to, e.g., a torque converter of the transmission 20. This makes it possible to supply a necessary amount of lubricating oil for lubricating, e.g., the torque converter even if the drive force of the oil pump disposed in the transmission 20, driven by the engine 1, and supplying, e.g., the torque converter with lubricating oil is decreased. As a result, the engine output for generating the drive force of the oil pump can be reduced to improve fuel economy. If the transmission 20 is a manual transmission, it is necessary to cool the manual transmission itself with headwind entering the vehicle during running of the vehicle, and thus, it is preferable not to provide the transmission heat insulating cover 50.
(58) Next, with reference to
(59) As illustrated in
(60) The rotation angle of each fin 71 (i.e., the open degree of the grille shutter 70) is configured to be changed by a control signal from a control unit which is not illustrated. The control unit, if there is a requirement for cooling the engine 1, in particular, for cooling the cylinder head 2, adjusts the amount of headwind entering the cylinder-head-side heat insulating cover 30 during running of the vehicle by adjusting the angle of each fin 71 in accordance with the requirement. Specifically, the control unit detects the temperature of engine cooling water (hereinafter referred to as an engine water temperature) based on a signal from a water temperature sensor (not illustrated) inserted into a water jacket (not illustrated) of the cylinder head 2, and estimates the temperature of exhaust gas based on an engine torque or an introduction amount of fresh air. The control unit houses, in advance, a map for determining the rotation angle of each fin 71 based on the detected engine water temperature and the estimated exhaust gas temperature. The control unit determines the rotation angle of each fin 71 based on the map. As a result, the appropriate amount of headwind enters the vehicle during running of the vehicle in accordance with the requirement for cooling the cylinder head 2. The control unit may be configured to estimate the temperature of the cylinder head 2 based on the detected engine water temperature and the estimated exhaust gas temperature to determine the rotation angle of each fin 71 based on the thus estimated temperature.
(61) Keeping the temperature of the engine 1 by the cylinder-head-side and cylinder-block-side heat insulating covers 30 and 40 enables quick warming of the engine 1 in a situation where the engine 1 is restarted after temporary stop of the engine 1 or a situation where the engine 1 is started from its cold state. In particular, in this embodiment, when viewed from the side of the vehicle, the vertical length of the first side wall 32 (strictly speaking, the lower side wall 32b) is long such that the lower portion of the first side wall 32 overlaps with the side surface of the cylinder block 3 in the vehicle width direction, i.e., the upper portion of the second side wall 43. Thus, sufficient heat insulation effect can be obtained. In this way, if the engine 1 can be warmed quickly, it is possible to reduce the exhaust gas amount at the start of the engine 1.
(62) Here, under high speed driving conditions, heat is confined in the cylinder-head-side and cylinder-block-side heat insulating covers 30 and 40, resulting in excessively high temperature of the cylinder head 2. A fuel injection valve 11 and an ignition plug 2 provided to the cylinder head 2 have relatively low heat resistance. Therefore, it is necessary to cool the cylinder head 2 not to cause malfunction of these components. It is not preferable that the cylinder block 3 be cooled as much as the cylinder head 2 in order to keep appropriate temperature of the inner cylinder.
(63) In this embodiment, the cylinder-head-side heat insulating cover 30 is disposed apart from the top surface of the cylinder head 2 and both side surfaces of the cylinder block 3 in the vehicle width direction. Thus, headwind entering the front of the vehicle during running of the vehicle through the grille shutter 70 is introduced from the releasing portion 39a (see
(64) The cylinder-block-side heat insulating cover 40 is provided to the cylinder block 3 so as to be in contact with surfaces of the cylinder block 3, namely, the surface closer to the front of the vehicle, the surface closer to the rear of the vehicle, and both side surfaces in the vehicle width direction. Thus, the headwind during running of the vehicle is not brought into direct contact with the cylinder block 3, and the cylinder block 3 is not cooled by the headwind. That is to say, the cylinder block 3 can be kept warm while the cylinder block 2 can be actively cooled.
(65) Furthermore, in this embodiment, the grille shutter 70 can adjust the amount of the headwind, during running of the vehicle, flowing into the flow passage in the space between the cylinder-head-side heat insulating cover 30 and the engine 1 (the cylinder head 2 and the cylinder block 3). Thus, it is possible to restrict the amount of the headwind during running of the vehicle in order not to introduce, into the flow passage, an unnecessarily large amount of the headwind for cooling the cylinder head 2.
(66) Therefore, according to the embodiment, the cylinder block 2 that is a part of the engine 1 can be actively cooled while the entire engine 1 can be kept warm.
(67) In this embodiment, the portion of the top wall 31 closer to the rear of the vehicle is obliquely curved downwardly such that the headwind, during running of the vehicle, that has been introduced into the flow passage in the space between the cylinder-head-side heat insulating cover 30 and the engine 1 (the cylinder head 2 and the cylinder block 3) flows toward the exhaust manifold and the direct catalyst 17. This can prevent deterioration of exhaust gas purification performance of the direct catalyst 17 at the time of exhausting high temperature exhaust gas under high speed driving conditions. On top of that, this can avoids deterioration of fuel consumption due to cooling the direct catalyst 17.
(68) That is to say, under high speed driving conditions, since high temperature exhaust gas is likely to flow in the direct catalyst 17, the temperature of the direct catalyst 17 is likely to rise. The exhaust gas purification performance of the direct catalyst 17 is improved by raising the temperature of a catalyst in the direct catalyst 17 and activating the catalyst. However, if the temperature of the catalyst in the direct catalyst 17 exceeds the upper limit of the activation temperature, the exhaust gas purification performance of the catalyst is deteriorated.
(69) In order to substantially prevent deterioration of the exhaust gas purification performance of the direct catalyst 17 (strictly speaking, the catalyst in the direct catalyst 17), a method of cooling the direct catalyst 17 may be applicable, the method including mixing unburned fuel into exhaust gas, vaporizing the unburned fuel with heat of the direct catalyst 17 (strictly speaking, the catalyst in the direct catalyst 17), and cooling the direct catalyst 17 using the heat of vaporization. However, according to this method, fuel consumption increases by the amount of such unburned fuel to be mixed into the exhaust gas.
(70) In this embodiment, the portion of the top wall 31 closer to the rear of the vehicle is obliquely curved downwardly such that the headwind during running of the vehicle flows toward the exhaust manifold and the direct catalyst 17. Accordingly, as indicated by the open arrows shown in
(71) Furthermore, in this embodiment, the upper cylinder-head-side heat insulating cover 33 of the cylinder-head-side heat insulating cover 30 is provided with the hinge mechanisms 36 capable of opening/closing the upper cylinder-head-side heat insulating cover 33. Thus, for example, oil in the engine 1 can be exchanged with the upper cylinder-head-side heat insulating cover 33 rotated to the open position. This can simplify the maintenance of the engine 1 even if the cylinder head 2 is covered with the cylinder-head-side heat insulating cover 30 from above.
(72)
(73) Also, in the above embodiment, a space is needed for avoiding contact between the edge of the upper side wall 32a closer to the front of the vehicle does and the radiator shroud 60 when the upper cylinder-head-side heat insulating cover 33 is rotated by the hinge mechanism 36. In this variation, the lid 38 does not abut on the radiator shroud 60, and thus, such a space is not needed, which is an advantage of the variation.
(74) In this variation, as long as the lid 38 can be opened/closed, the hinge mechanism 136 may be provided to, e.g., an edge of the lid 38 in the vehicle width direction or an edge of the lid 38 closer to the front of the vehicle. A bonnet 80 is provided above the cylinder-head-side heat insulating cover 30. In order to increase the rotation range of the lid 38, as illustrated in
(75) The present disclosure is not limited to this embodiment. Any change can be made within the scope of the claims as appropriate.
(76) For example, in the above embodiment, the cylinder-head-side heat insulating cover 30 is divided into the upper and lower cylinder-head-side heat insulating covers 33 and 34. However, this is merely an example of the present disclosure. The upper and lower cylinder-head-side heat insulating covers 33 and 34 may be integrally formed with each other.
(77) In the above embodiment, the second side walls 43 of the cylinder-block-side heat insulating cover 40 are in contact with the both side surfaces of the cylinder block 3 in the vehicle width direction. However, this is merely an example of the present disclosure. As long as the second side walls 43 are disposed inward of the first side walls 32 in the vehicle width direction, an interval may be formed between each of the second side walls 43 and the corresponding one of the both side surfaces of the cylinder block 3 in the vehicle width direction. The interval between each of the second side walls 43 and the corresponding one of the side surfaces of the cylinder block 3 in the vehicle width direction is narrower than an interval between each of the first side walls 32 and the corresponding one of the both side surfaces of the cylinder head 2 in the vehicle width direction, and an interval between the each of the first side walls 32 and the corresponding one of the both side surfaces of the cylinder block 3 in the vehicle width direction.
(78) Furthermore, in the above embodiment, the cylinder-head-side heat insulating cover 30 (strictly speaking, the upper cylinder-head-side heat insulating cover 33) is provided with the hinge mechanism 36 (136). Alternatively, the hinge mechanism 36 (136) does not have to be provided. In this case, during the maintenance of the engine 1, the entire cylinder-head-side heat insulating cover 30 has to be detached from the vehicle body, or the upper cylinder-head-side heat insulating cover 33 has to be detached from the lower cylinder-head-side heat insulating cover 34, or the lid 38 has to be detached from the top wall 31.
(79) The above embodiment is directed to the transverse engine. However, this is merely an example of the present disclosure. The heat insulating structure according to the embodiment may be applied to a vertical engine in which the cylinder bank direction coincides with the longitudinal direction of the vehicle, and a V-engine in which cylinders are arranged to form a V-shape.
(80) The foregoing embodiment is a merely preferred example in nature, and the scope of the present disclosure should not be interpreted in a limited manner. The scope of the present disclosure is defined by the appended claims, and all variations and modifications belonging to a range equivalent to the range of the claims are within the scope of the present disclosure.
INDUSTRIAL APPLICABILITY
(81) The present disclosure is useful as a heat insulating structure of an internal combustion engine which is housed in an engine compartment provided in the front of a vehicle, and closed/opened by a bonnet, and which includes a cylinder block and a cylinder head coupled to the top of the cylinder block.
DESCRIPTION OF REFERENCE CHARACTERS
(82) 1 Engine (Internal Combustion Engine) 2 Cylinder Head 3 Cylinder Block 17 Direct Catalyst (Exhaust Purifier) 30 Cylinder-head-side Heat Insulating Cover 31 Top Wall 32 First Side Wall 33 Upper Cylinder-head-side Heat Insulating Cover 34 Lower Cylinder-head-side Heat Insulating Cover 36 Hinge Mechanism 38 Lid 39 Releasing Portion 40 Cylinder Block-side Heat Insulating Cover 41 Front Wall 42 Rear Wall 43 Second Side Wall 70 Grille Shutter 136 Hinge Mechanism