Multi directional rifling and multi flow variable speed rifling for liner segments for crushers, reclaimers, separators and cleaners for products
10668478 ยท 2020-06-02
Assignee
Inventors
Cpc classification
B02C17/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A multi-directional tumbling cylinder for use in concentrating or cleaning of products such as dross, salt cake, slag, carbon blocks, both, or cast or molded metal pieces, wherein the tumbling cylinder is of length, the cylinder mounted upon a base, is rotated through the operations of a motor, with the cylinder capable of turning in a clockwise or counterclockwise direction. The cylinder has an intake end and an outlet, and a series of liner segments disposed therein, that interconnect together to form an inner cylinder, and the segments have a series of rifling provided upon the inner surface, and series of vanes formed upon their outer surfaces, with the riffling and vanes having sloped lateral edges, at select degrees, to provide for controlled movement and volumetric flow of product being processed, either towards the outlet, tumbled within its midsection, moving product back towards the inlet, for regulated processing and cleaning of such product. An entrance vane provides for the prompt or slower movement of castings into the cylinder for processing during its operation.
Claims
1. A multi-directional tumbling cylinder for use in the controlled movement and cleaning of products such as dross, salt cake, slag, or cast or molded metal pieces, comprising: at least one cylinder having an inner surface, a length and a longitudinal axis, said cylinder capable of turning in a clockwise or counter-clockwise direction during usage, said length of cylinder having an intake end and outlet end; a first section on the inner surface having a first liner segment having a first integral rifling having a first sloped lateral surface contoured inwardly toward the outlet end and a second sloped lateral surface contoured inwardly toward the outlet end, such that any castings or products deposited into the first section will move toward the outlet end regardless of whether the cylinder is turning in the clockwise or counter-clockwise direction; a second section on the inner surface having a second liner segment having a second integral rifling having a first straight lateral surface which does not incline with respect to the longitudinal axis of the cylinder and a second sloped lateral surface, such that any castings or products deposited into the second section will tumble continuously in place when the cylinder is turning in the clockwise direction and any castings or products deposited into the second section will move toward the outlet end when the cylinder is turning in the counter-clockwise direction; and a third section on the inner surface having a third liner segment having a third integral rifling having a first sloped contour and a second sloped contour, such that any castings or products deposited into the third section will move to the second section when the cylinder is turning in the clockwise direction and any castings or products will move toward the outlet end when the cylinder is turning in the counter-clockwise direction.
2. The tumbling cylinder of claim 1, wherein said cylinder is rotated by an electric motor.
3. The tumbling cylinder of claim 2, wherein said electric motor is a variable speed motor.
4. The tumbling cylinder of claim 2, wherein said cylinder is roller mounted upon a base.
5. The tumbling cylinder of claim 4, wherein said roller is a roller bearing.
6. The tumbling cylinder of claim 1, wherein said tumbling cylinder is a sand reclaimer.
7. The tumbling cylinder of claim 1, wherein said tumbling cylinder is a casting shake-out unit.
8. The tumbling cylinder of claim 1, wherein said tumbling cylinder is a product separator for use in separating dross, salt cake, slag, or related products.
9. The tumbling cylinder of claim 1, wherein the second section on the inner surface further comprises another liner segment having a second integral rifling having a first straight lateral surface which does not incline with respect to the longitudinal axis of the cylinder and a second sloped lateral surface, such that any castings or products deposited into the second section will tumble continuously in place when the cylinder is turning in the clockwise direction and any castings or products deposited into the second section will move toward the outlet end when the cylinder is turning in the counter-clockwise direction.
10. The tumbling cylinder of claim 1, wherein the third section on the inner surface comprises another liner segment having a third integral rifling having a first sloped contour and a second sloped contour, such that any castings or products deposited into the third section will move to the second section when the cylinder is turning in the clockwise direction and any castings or products will move toward the outlet end when the cylinder is turning in the counter-clockwise direction.
11. The tumbling cylinder of claim 1, wherein the first sloped lateral surface of the first integral rifling of the first liner segment of the first section is sloped at seven degrees.
12. The tumbling cylinder of claim 1, wherein the second sloped lateral surface of the first integral rifling of the first liner segment of the first section is sloped at seven degrees.
13. The tumbling cylinder of claim 1, wherein the second sloped lateral surface of the second integral rifling of the second liner of the second section is sloped at seven degrees.
14. The tumbling cylinder of claim 1, wherein the first sloped contour of the third integral rifling of the third liner segment of the third segment has a slope of seven degrees.
15. The tumbling cylinder of claim 1, wherein the second sloped contour of the third integral rifling of the third liner segment of the third segment has a slope of seven degrees.
16. The tumbling cylinder of claim 1, wherein the first sloped lateral surface of the first integral rifling of the first liner segment of the first section is sloped at fifteen degrees.
17. The tumbling cylinder of claim 1, wherein the second sloped lateral surface of the first integral rifling of the first liner segment of the first section is sloped at fifteen degrees.
18. The tumbling cylinder of claim 1, wherein the second sloped lateral surface of the second integral rifling of the second liner of the second section is sloped at fifteen degrees.
19. The tumbling cylinder of claim 1, wherein the first sloped contour of the third integral rifling of the third liner segment of the third section is sloped at seven degrees.
20. The tumbling cylinder of claim 1, wherein the second sloped contour of the third integral rifling of the third liner segment of the third section is sloped at seven degrees.
21. The tumbling cylinder of claim 1, further comprising an entrance vane provided at said intake end of said cylinder, said entrance vane having at least one face extending angularly relative to the longitudinal axis of said cylinder, such that when said cylinder is rotated in one direction thereby forcing a volume of product into the cylinder for a tumbling process.
22. The tumbling cylinder of claim 21, wherein said entrance vane having an opposite face extending angularly within said cylinder, and said opposite face of the entrance vane having a different angular relationship with the longitudinal axis of the cylinder for providing a slower volumetric movement of product into the cylinder when said cylinder is rotated during performance of a tumbling process.
23. The tumbling cylinder of claim 22, wherein the faces of the entrance vane extending angularly longitudinally within said cylinder are of different angles to move different volumes of product into the cylinder for a tumbling process depending upon the direction of rotation of said tumbling cylinder during usage.
24. The multi-directional tumbling cylinder of claim 1, further comprising an outer cylinder, said outer cylinder encircling at least a portion of said at least one cylinder, a series of lengths of vanes provided between said one cylinder and said outer cylinder, said vanes disposed for movement of any residue product falling through said one cylinder and into the outer cylinder and moving the residue product towards the intake end or the outlet end of said tumbling cylinder for collection or disposal.
25. The tumbling cylinder of claim 1, wherein the first liner segment of the first section is interconnected to the second liner segment of the second section.
26. The tumbling cylinder of claim 1, wherein the second liner segment of the second section is interconnected to the third liner segment of the third section.
27. The tumbling cylinder of claim 1, wherein the first liner segment of the first section is perforated.
28. The tumbling cylinder of claim 1, wherein the second liner segment of the second section is perforated.
29. The tumbling cylinder of claim 1, wherein the first section on the inner surface further comprises another liner segment having a first integral rifling having a first sloped lateral surface contoured inwardly toward the outlet end and a second sloped lateral surface contoured inwardly toward the outlet end, such that any castings or products deposited into the first section will move toward the outlet end regardless of whether the cylinder is turning in the clockwise or counter-clockwise direction.
30. The tumbling cylinder of claim 29, wherein each integral rifling upon its first and second sloped lateral surfaces has an angular contour heightwise to regulate the tumbling of products during operations of said tumbling cylinder.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In referring to the drawings:
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DESCRIPTION OF PREFERRED EMBODIMENTS
(18) The concept of this invention, as previously summarized, is generally the provision of various machines that process castings, products, or other components, generally to provide for their cleaning, such as for the removal of mold sand from castings, at the foundry, the cleaning and reclaiming of mold sand in preparation for further usage, or for processing slag, dross, other metal pieces, as known in the art. The applicants herein have obtained a variety of patents upon their significant innovations in this particular art, and these types of machines can be seen in the various patents to Didion, as reviewed in the Background of the Invention. These machines are substantially large, they can be anywhere from 15 to 70 feet long, 4 to 14 feet in diameter, and when operated, normally run continuously, to attain the results as previously described.
(19) An example of one such machine is shown in
(20) As well known in the prior art, the operation of these machines normally is in a singular direction of rotation, usually clockwise, continuously, as stated, until the components would wear out, such as the cylinder or liner segments contained within the cylinder 2, at which time these components would require repair or replacement. But, the essence of this invention is that the various rifling, vanes, and other components that process the castings within the cylinder are formed and adapted for allowing the processing of product when the cylinder is rotated even in the opposite direction, such as a counterclockwise direction, and therein provides for a double time usage in the operations of the machine, so that when it appears that the machine may be wearing out when rotated in one direction, it simply can be rotated in the opposite direction, and extend the useful life of operation of the machine for twice the time. Hence, it can be seen that this machine, of the new design, when operated for cleaning product, can be rotated in a clockwise direction for some time, and then reversed and continued to be operated in the counterclockwise direction, and these may be alternated in usage until such time as it appears that the cylinder or liner segments are uniformly wearing out, and at that time, and require replacement. Thus, the life of operation of the machine is doubled, which is of real benefit and cost savings to the user, and delays necessary repairs, until a much later time.
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(22) The invention herein, generally, can be seen in
(23) Obviously, while the rifling is shown as being formed upon the liner segments 7, it is likely that these rifling could be otherwise attached, or welded to the interior of the main cylinder 2, and still function in the manner as described for the operations of this invention. But, in the preferred embodiment, generally the rifling will be formed integrally upon liner segments, so that when there is a wear out of these components, the liner segments can be replaced, as has been known in the art, and as can be determined from review of the prior Didion patents as described herein.
(24) The concept of the invention can also be used with dual or multi-cylindered tumbling units.
(25) As will be subsequently shown, the tumbling unit, particularly within its interior, may have various sections along its length. One section may provide for initial tumbling of the castings, as they enter into the tumbling unit, a midsection may have more stationary type of rifling, that tumbles the castings in place, but does not significantly move them along the tumbling unit, and then the end section of the cylinder 2 or 11 may either further tumble the castings, to provide them with a final cleansing, or the rifling may be oriented to move the castings out of the tumbling unit, or the rifling may be contoured to move the castings back into the midsection of the unit, for further tumbling and their cleaning. These are just examples of the versatility of the structure of the fabricated tumbling unit, and how it may be multi-operational to process that type of castings, products, or sand that are being processed at the customer's plant, and which can further be operated in either a clockwise or counterclockwise direction, to enhance the useful life of the tumbling unit, over its lengthy continuous operations.
(26) To provide further details relating to the formation of the various rifling 8 and 15 of this invention, reference is made to
(27) As then can be seen in section 3 of the cylinder, which is the midpoint section of the cylinder, each liner segment 18 has an integral rifling 19 provided thereon. But as can be seen, the contoured sides of these riflings, as noted at 20 and 21, have different slopes. The surface or side 20 is straight, and does not incline with respect to the longitudinal axis of the cylinder. The opposite side 21 is formed at the same angle of 7, and thus, as can be noted, for this midsection or section 3 of the tumbling unit, when the unit is rotated in a clockwise direction, the side 20 of each rifling, which has no contour to it, will simply tumble the castings or product continuously in place within this central section of the cylinder, during its operations in that direction of rotation. But, should the cylinder be reversed in its rotation, or turned in a counterclockwise direction, then the castings will encounter the sloped sides 21 of the rifling within this midsection of the cylinder, and have a slow flow rate towards the outlet end 17 of the tumbling unit. Thus, if the operators know that the castings need substantial tumbling to provide for their cleansing, then he/she will rotate the cylinder for some time in the clockwise direction of rotation. And, when they believe that the castings are sufficiently cleaned, they simply can reverse the rotation of the cylinder, into a counterclockwise direction of rotation, in order to urge the castings down stream of the cylinder and towards the outlet end 17.
(28) As can be seen in what is identified as the section 4, or end section of the cylinder, there are likewise a series of liner segments 22 provided. The rifling provided at this section, as seen at 23, have additional sloped contours 24 and 25, as noted. In this instance, since these contours are approximately 7 off the longitudinal axis of the cylinder, when the unit is rotated in a clockwise direction, the castings will encounter the contoured side edge 24 of the shown rifling. In this instance, the castings will be moved back towards the center section 3, of the cylinder, for further tumbling therein. But, when the cylinder is rotated in a counterclockwise direction, the castings will encounter these contoured surface 25 of the rifling, and be urged towards the outlet end 17 of the unit, for completion of their tumbling process.
(29) Thus, as can be readily understood, it can be seen how the control of movement of the castings or products being cleaned through the tumbling unit can be regulated by the surface contour of the various riflings provided therein when the interior of the cylinder is formed from the plurality of liner segments 7, 18, and 22. Obviously, the degree of contour of the sides of each of these rifling can be at any angle as required by the manufacturer in the usage of the tumbling unit within the plant. These contours may be at any select degrees, whether it be at a 0, as noted for the lateral contour 20 for the rifling at the midsection of the cylinder, or at a 7 slant, as noted at 15 and 16 for the intake section, or section 2 of the cylinder, or may have slope as noted for the sides 24 and 25, of the rifling, as previously explained. These slopes may be at any angle, whether it be at 5, 10, or 15 degrees off the longitudinal axis, in order to attain the required volume-metric flow of the castings, the amount of time that it is desired to have the castings remain in the tumbling unit, in order to achieve the degree of cleansing as desired. The particular slope and configuration for the rifling, and for that matter, the integral vanes provided upon the outer surface of the liner segments, will be analyzed in greater detail subsequently.
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(31) As can also be seen in
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(37) The foregoing are examples of the various designed configurations for the rifling, the vanes, the inlet vanes, for the tumbling unit of this invention. These specific degrees of slope particularly to the sides of the rifling, or the intermediate vanes, between cylinders, can be to various other angulated degrees, along the longitudinal axis of the unit, as previously explained, in order to provided for a controlled cleaning of the castings, metallics, products, or other elements to be cleaned within the tumbling unit. Obviously, other degrees of slope, along the longitudinal axis, for these components, may be designed into the tumbling unit, as may be determined most feasible for usage for the operations of the tumbling unit for the particular customer involved.
(38) Variations or modifications to the subject matter of this invention may occur to those skilled in the art upon review of the disclosure as provided herein. Such variations, if within the spirit of this invention, are intended to be encompassed within the scope of any claims to patent protection issuing hereon. The description of the invention in the preferred embodiment, and its depiction within the drawings, are primarily set forth for illustrative purposes only.