Anti-float systems and methods
10669772 ยท 2020-06-02
Assignee
Inventors
- Michael W. Beeler (Anderson, IN, US)
- Mark A. Johnson (Fortville, IN, US)
- Bradley A. Jones (Anderson, IN, US)
- Thomas L. Goldsmith (Earlville, IA, US)
Cpc classification
E05F3/22
FIXED CONSTRUCTIONS
E06B3/481
FIXED CONSTRUCTIONS
International classification
E06B3/48
FIXED CONSTRUCTIONS
Abstract
A movable wall system includes a plurality of movable wall panels including a first movable wall panel and a second moveable wall panel rotatably coupled together through at least one hinge. The movable wall system further includes a biasing system which biases the first movable wall panel and the second movable wall panel into an arrangement wherein a panel face of the first movable wall panel and a panel face of the second moveable wall panel are generally parallel.
Claims
1. A movable wall panel system for suspension from an overhead track in an environment, the movable wall panel system comprising: a first movable wall panel including a first end and a second end, spaced-apart from the first end, a first panel face and a second panel face spaced apart from the first panel face of the first moveable wall panel to define an interior of the first moveable wall panel, each of the first panel face and the second panel face of the first movable wall panel extending between the first end of the first movable wall panel and the second end of the first movable wall panel, a top portion of the first movable wall panel which is adapted to be operatively coupled to the overhead track, and a bottom portion of the first movable wall panel opposite the top portion, each of the first panel face and the second panel face of the first movable wall panel having a vertical extent extending from a bottom side of the respective panel face of the first movable wall panel to a top side of the respective panel face of the first movable wall panel; a second movable wall panel rotatably coupled to the first moveable wall panel, the second moveable wall panel including a first end and a second end, spaced-apart from the first end, a first panel face of the second moveable wall panel and a second panel face of the second movable wall panel spaced apart from the first panel face of the second moveable wall panel to define an interior of the second moveable wall panel, each of the first panel face and the second panel face of the second movable wall panel extending between the first end of the second movable wall panel and the second end of the second movable wall panel, a top portion of the second movable wall panel which is adapted to be operatively coupled to the overhead track, and a bottom portion of the second movable wall panel opposite the top portion, each of the first panel face and the second panel face of the second movable wall panel having a vertical extent extending from a bottom side of the respective panel face of the second movable wall panel to a top side of the respective panel face of the second movable wall panel; at least one hinge coupled to the first movable wall panel proximate the second end of the first movable wall panel and coupled to the second movable wall panel proximate the first end of the second movable wall panel, the first movable wall panel being rotatably coupled to the second movable wall panel through the at least one hinge; a biasing system operatively coupled to the first moveable wall panel and operatively coupled to the second moveable wall panel independent of the at least one hinge throughout a movement of the first movable wall panel and the second movable wall panel from a first arrangement wherein the first panel face of the first movable wall panel and the first panel face of the second movable wall panel are generally parallel and overlapping and a second arrangement wherein the first panel face of the first movable wall panel and the first panel face of the second movable wall panel are in the extended position, the biasing system biasing the second moveable wall panel to be positioned relative to the first movable wall panel in an extended position such that the first panel face of the first moveable wall panel is substantially parallel and non-overlapping with the first panel face of the second moveable wall panel, the biasing system being positioned above the bottom side of the first panel face of the first moveable wall panel and below the top side of the first panel face of the first moveable wall panel, the biasing system being hidden from view from a first direction facing the first panel face of the first moveable wall panel and the first panel face of the second moveable wall panel when the second moveable wall panel is positioned relative to the first movable wall panel in the extended position and the biasing system being hidden from view from a second direction opposite the first direction, the second direction facing the second panel face of the first moveable wall panel and the second panel face of the second moveable wall panel when the second moveable wall panel is positioned relative to the first movable wall panel in the extended position.
2. The movable wall panel system of claim 1, wherein the biasing system includes a primary biasing sub-assembly positioned within the interior of the first movable wall panel and a secondary biasing sub-assembly positioned within the interior of the second movable wall panel, the secondary biasing sub-assembly being connected to the primary biasing sub-assembly through a link extending between the second end of the first movable wall panel and the first end of the second movable wall panel.
3. The movable wall panel system of claim 2, wherein the link extends through an opening in the second end of the first movable wall panel and through an opening in the first end of the second movable wall panel.
4. The movable wall panel system of claim 3, wherein the secondary biasing sub-assembly of the biasing system is connected to the primary biasing sub-assembly of the biasing system through the link.
5. The movable wall panel system of claim 4, wherein the secondary biasing sub-assembly includes an anchor, the link being coupled to the second movable wall panel through the anchor.
6. The movable wall panel system of claim 5, wherein the primary biasing sub-assembly includes a biasing member positioned within a housing, the link being coupled to the first movable wall panel through the biasing member.
7. The movable wall panel system of claim 6, wherein biasing member has a first end held relative to the first movable wall panel and a second end movable relative to the first movable wall panel and connected to the link, the biasing member being positionable in a first state and a second state, wherein in the first state the biasing member has a first level of stored potential energy and in the second state the biasing member has a second level of potential energy, the second level of stored potential energy being less than the first level of potential energy.
8. The movable wall panel system of claim 7, wherein the first movable wall panel and the second movable wall panel are positionable in a third arrangement wherein the first panel face of the first movable wall panel and the first panel face of the second movable wall panel are angled relative to each other in the range of about 30 degrees to about 60 degrees, the biasing member being in the first state when the first movable wall panel and the second movable wall panel are positioned in the third arrangement and in the second state when the first movable wall panel and the second movable wall panel are positionable in the second arrangement.
9. The movable wall panel system of claim 7, wherein the first movable wall panel and the second movable wall panel are positionable in a third arrangement wherein the first panel face of the first movable wall panel and the first panel face of the second movable wall panel are angled relative to each other in the range of about 30 degrees to about 60 degrees, the biasing member being in the first state when the first movable wall panel and the second movable wall panel are positioned in the third arrangement and in the second state when the first movable wall panel and the second movable wall panel are positionable in the first arrangement.
10. The movable wall panel system of claim 7, wherein the primary biasing assembly further includes a lock which cooperates with the biasing member to hold the biasing member the first state.
11. The movable wall panel system of claim 7, wherein the biasing member is a gas cylinder.
12. The movable wall panel system of claim 11, wherein the primary biasing assembly further includes a lock which cooperates with the gas cylinder to hold the gas cylinder in the first state.
13. The movable wall panel system of claim 2, wherein the first moveable wall panel includes a top seal assembly which provides an acoustic seal between the first movable wall panel and a ceiling of the environment, the biasing system being positioned lower than the top seal assembly.
14. The movable wall panel system of claim 13, wherein the top seal assembly is movable between a first position spaced apart from the ceiling and a second position contacting the ceiling.
15. The movable wall panel system of claim 2, wherein the first moveable wall panel includes a bottom seal assembly which provides an acoustic seal between the first movable wall panel and a floor of the environment, the biasing system being positioned higher than the bottom seal assembly.
16. The movable wall panel system of claim 15, wherein the bottom seal assembly is movable between a first position spaced apart from the floor and a second position contacting the floor.
17. The movable wall panel system of claim 2, wherein the link is a flexible connector.
18. The movable wall panel system of claim 17, wherein the flexible connector includes a plurality of strands.
19. The movable wall panel system of claim 17, wherein the flexible connector comprises at least one of a metal, linen, hemp, silk, sinew, a polymer, or combinations thereof.
20. The movable wall panel system of claim 17, wherein the flexible connector comprises at least 20 strands of an ultra high molecular weight polyethylene.
21. A method of installing an anti-float system between two movable wall panels rotatably coupled together through at least one hinge, the method comprising the steps of: extending a flexible connector from a first portion of the anti-float system positioned within an interior of a first movable wall panel of the two movable wall panels to a second portion of the anti-float system positioned within an interior of a second movable wall panel of the two movable wall panels, the flexible connector passing through an opening in an end face of the first movable wall panel and an opening of an end face of the second moveable wall panel; securing the flexible connector to an anchor of the second portion of the anti-float assembly; and increasing a tension on the flexible connector, wherein the step of increasing the tension on the flexible connector includes the step of releasing a lock holding a biasing member in a first state to permit the biasing member to move to a second state, the biasing member being operatively coupled to the flexible connector.
22. The method of claim 21, wherein the biasing member is positioned within a housing having a first end and a second end, the biasing member having a first end and a second end, when the biasing member is in the first state the second end of the biasing member is spaced apart from the first end of the housing by a first amount and when the biasing member is in the second state the second end of the biasing member is spaced apart from the first end of the housing by a second amount, the second amount being greater than the first amount.
23. A method of operating a movable wall system including a first movable wall panel and a second moveable wall panel rotatably coupled together through at least one hinge and including a biasing system which biases the first movable wall panel and the second movable wall panel into an arrangement wherein a panel face of the first movable wall panel and a panel face of the second moveable wall panel are generally parallel, the method comprising the steps of: extending a flexible connector from an interior of the first movable wall panel as one of the first movable wall panel and the second movable wall panel is rotated relative to the other of the first movable wall panel and the second movable wall panel about the at least one hinge, the flexible connector passing through an opening in an end face of the first movable wall panel and an opening of an end face of the second moveable wall panel, the flexible connector being hidden from view from (a) a first side of the first movable wall panel and the second movable wall panel facing the panel face of the first moveable wall panel and the panel face of the second moveable wall panel when the first movable wall panel and the second movable wall panel are positioned in the arrangement wherein the panel face of the first movable wall panel and the panel face of the second moveable wall panel are generally parallel and (b) a second side of the first movable wall panel and the second movable wall panel opposite the first side when the first movable wall panel and the second movable wall panel are positioned in the arrangement wherein the panel face of the first movable wall panel and the panel face of the second moveable wall panel are generally parallel; and compressing a biasing member of the biasing system due to the extending of the flexible connector.
24. A movable wall panel system for suspension from an overhead track in an environment, the movable wall panel system comprising: a first movable wall panel including a first end and a second end, spaced-apart from the first end, a panel face extending between the first end and the second end, a top portion which is adapted to be operatively coupled to the overhead track, and a bottom portion opposite the top portion, the panel face of the first movable wall panel having a vertical extent extending from a bottom side of the panel face of the first movable wall panel to a top side of the panel face of the first movable wall panel; a second movable wall panel rotatably coupled to the first moveable wall panel, the second moveable wall panel including a first end and a second end, spaced-apart from the first end, a panel face of the second movable wall panel extending between the first end and the second end, a top portion which is adapted to be operatively coupled to the overhead track, and a bottom portion opposite the top portion, the panel face of the second movable wall panel having a vertical extent extending from a bottom side of the panel face of the second movable wall panel to a top side of the panel face of the second movable wall panel; at least one hinge coupled to the first movable wall panel proximate the second end of the first movable wall panel and coupled to the second movable wall panel proximate the first end of the second movable wall panel, the first movable wall panel being rotatably coupled to the second movable wall panel through the at least one hinge; a biasing system operatively coupled to the first moveable wall panel and operatively coupled to the second moveable wall panel independent of the at least one hinge, the biasing system biasing the second moveable wall panel to be positioned relative to the first movable wall panel such that the panel face of the first moveable wall panel is substantially parallel to the panel face of the second moveable wall panel, the biasing system being positioned above the bottom side of the panel face and below the top side of the panel face, wherein the biasing system includes a primary biasing sub-assembly positioned within an interior of the first movable wall panel and a secondary biasing sub-assembly positioned within an interior of the second movable wall panel, the secondary biasing sub-assembly being connected to the primary biasing sub-assembly through a link extending between the second end of the first movable wall panel and the first end of the second movable wall panel, the link extends through an opening in the second end of the first movable wall panel and through an opening in the first end of the second movable wall panel, the secondary biasing sub-assembly of the biasing system is connected to the primary biasing sub-assembly of the biasing system through the link throughout a movement of the first movable wall panel and the second movable wall panel from a first arrangement wherein the panel face of the first movable wall panel and the panel face of the second movable wall panel are generally parallel and overlapping and a second arrangement wherein the panel face of the first movable wall panel and the panel face of the second movable wall panel are generally parallel and non-overlapping, the secondary biasing sub-assembly includes an anchor, the link being coupled to the second movable wall panel through the anchor, and the primary biasing sub-assembly includes a biasing member positioned within a housing, the link being coupled to the first movable wall panel through the biasing member.
25. The movable wall panel system of claim 24, wherein biasing member has a first end held relative to the first movable wall panel and a second end movable relative to the first movable wall panel and connected to the link, the biasing member being positionable in a first state and a second state, wherein in the first state the biasing member has a first level of stored potential energy and in the second state the biasing member has a second level of potential energy, the second level of stored potential energy being less than the first level of potential energy.
26. The movable wall panel system of claim 25, wherein the first movable wall panel and the second movable wall panel are positionable in a third arrangement wherein the panel face of the first movable wall panel and the panel face of the second movable wall panel are angled relative to each other in the range of about 30 degrees to about 60 degrees, the biasing member being in the first state when the first movable wall panel and the second movable wall panel are positioned in the third arrangement and in the second state when the first movable wall panel and the second movable wall panel are positionable in the second arrangement.
27. The movable wall panel system of claim 25, wherein the first movable wall panel and the second movable wall panel are positionable in a third arrangement wherein the panel face of the first movable wall panel and the panel face of the second movable wall panel are angled relative to each other in the range of about 30 degrees to about 60 degrees, the biasing member being in the first state when the first movable wall panel and the second movable wall panel are positioned in the third arrangement and in the second state when the first movable wall panel and the second movable wall panel are positionable in the first arrangement.
28. The movable wall panel system of claim 25, wherein the primary biasing assembly further includes a lock which cooperates with the biasing member to hold the biasing member the first state.
29. The movable wall panel system of claim 25, wherein the biasing member is a gas cylinder.
30. The movable wall panel system of claim 29, wherein the primary biasing assembly further includes a lock which cooperates with the gas cylinder to hold the gas cylinder in the first state.
31. The movable wall panel system of claim 24, wherein the first moveable wall panel includes a top seal assembly which provides an acoustic seal between the first movable wall panel and a ceiling of the environment, the biasing system being positioned lower than the top seal assembly.
32. The movable wall panel system of claim 31, wherein the top seal assembly is movable between a first position spaced apart from the ceiling and a second position contacting the ceiling.
33. The movable wall panel system of claim 24, wherein the first moveable wall panel includes a bottom seal assembly which provides an acoustic seal between the first movable wall panel and a floor of the environment, the biasing system being positioned higher than the bottom seal assembly.
34. The movable wall panel system of claim 33, wherein the bottom seal assembly is movable between a first position spaced apart from the floor and a second position contacting the floor.
35. The movable wall panel system of claim 24, wherein the link is a flexible connector.
36. The movable wall panel system of claim 35, wherein the flexible connector includes a plurality of strands.
37. The movable wall panel system of claim 35, wherein the flexible connector comprises at least one of a metal, linen, hemp, silk, sinew, a polymer, or combinations thereof.
38. The movable wall panel system of claim 35, wherein the flexible connector comprises at least 20 strands of an ultra high molecular weight polyethylene.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The detailed description particularly refers to the accompanying figures in which:
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(25) Corresponding reference characters indicate corresponding parts throughout the several views. Although the drawings represent embodiments of the present disclosure, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate and explain the present disclosure. The exemplification set out herein illustrates exemplary embodiments of the disclosure, in various forms, and such exemplifications are not to be construed as limiting the scope of the disclosure in any manner.
DETAILED DESCRIPTION
(26) For the purposes of promoting an understanding of the principles of the present disclosure, reference is now made to the embodiments illustrated in the drawings, which are described below. The embodiments disclosed below are not intended to be exhaustive or limit the present disclosure to the precise form disclosed in the following detailed description. Rather, the embodiments are chosen and described so that others skilled in the art may utilize their teachings. Therefore, no limitation of the scope of the present disclosure is thereby intended. The present systems and methods include any alterations and further modifications of the illustrated devices and described methods and further applications of the principles of the present disclosure which would normally occur to one skilled in the art to which the present disclosure relates. Corresponding reference characters indicate corresponding parts throughout the several views.
(27) The present disclosure relates to movable wall systems 100 for use in an environment 80 such as in a room 82 of a building. Referring to
(28) Moveable wall system 100 includes a plurality of wall panels 102, illustratively 102A-102H, rotatably coupled together at respective hinge joints 104. Referring to
(29) As shown in
(30) Referring to
(31) Details regarding exemplary panels and drive systems are provided in U.S. Pat. Nos. 7,255,045; 6,715,530; 6,698,491; 6,598,355; 6,571,855; 6,393,772; 5,551,499; and 5,152,332 and in US Published Patent Application Nos. 20140059933 and 20120083147, the entire disclosures of which are expressly incorporated by reference herein.
(32) Drive system 140 is controlled through a control system 150. Control system 150 includes a controller 152 and an operator interface 154. Details regarding exemplary control systems and monitoring systems are disclosed in U.S. patent application Ser. No. 15/586,438, filed May 4, 2017, titled SYSTEMS AND METHODS FOR CONTROLLING THE OPERATION OF A MOVABLE PANEL WALL SYSTEM, the entire disclosure of which is expressly incorporated by reference herein.
(33) The plurality of wall panels 102 are moveable between an extended configuration wherein the panel faces 110 of the plurality of wall panels 102 are generally coplanar and parallel to plane 110 and a retracted configuration wherein the panel faces 110 of the plurality of wall panels 102 are transverse to the plane 110. In the extended configuration, panel faces 110 of movable wall panels 102 are non-overlapping and generally parallel. In the retracted configuration, panel faces 110 of movable wall panels 102 are overlapping and generally parallel. In one example, generally parallel means within about 5 degrees of being parallel.
(34) In the illustrated embodiment, wall panels 102 extend from wall 84 to wall 86 when movable wall system 100 is in the extended position and wall panels 102 are stored in a pocket 122 in wall 84 when movable wall system 100 is in the retracted position. Exemplary panels 102 include acoustic seals between adjacent panels 102, acoustic seals between panels 102 and the ceiling of room 12, and acoustic seals between panels 102 and floor 18 of room 12. Exemplary acoustic seals are disclosed in U.S. patent application Ser. No. 13/799,248, filed Mar. 13, 2013, titled PANEL SEAL SYSTEMS, the entire disclosure of which is expressly incorporated by reference herein.
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(36) In one embodiment, wall panels 102 are placed in environments with high ceilings. In these environments, vertical extent 119 of first panel face 110 is up to 30 feet in length. An operator space 126 having a height of about 7 feet is indicated in
(37) Referring to
(38) Further, primary biasing sub-assembly 202 and secondary biasing sub-assembly 204 are positioned between panel faces 110 and 112 of wall panel 102A and wall panel 102B, respectively. Primary biasing sub-assembly 202 and secondary biasing sub-assembly 204 may be positioned within interior 116 of the respective wall panel 102A and 102B at any height along vertical extent 119 of the respective panel face 110. In one embodiment, primary biasing sub-assembly 202 and secondary biasing sub-assembly 204 are positioned above the bottom side 118 of the respective panel face 110 and below the top side 117 of the respective panel face 110. Primary biasing sub-assembly 202 and secondary biasing sub-assembly 204 are supported by frame 114 of the respective wall panel 102.
(39) Link 206 couples moveable wall panel 102A to moveable wall panel 102B independent of hinge joints 104. Link 206, in one embodiment, extends through an opening in second end 108 of movable wall panel 102A and through an opening in first end 106 of movable wall panel 102B. Link 206 connects primary biasing sub-assembly 202 to secondary biasing sub-assembly 204 throughout a movement of movable wall panel 102A and movable wall panel 102B from a first arrangement 210 (see
(40) Referring to
(41) In one embodiment, anti-float system 200 operates to bias movable wall panel 102A and movable wall panel 102B towards the arrangement of
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(45) Cylinder 346 includes a registration feature 364 which is received in an opening in second flange 350 of slide tube 342. Plunger 352 of gas cylinder 340 includes a threaded end 366 which is threaded into an opening 370 of base 324 of housing 320. In this manner a first end of biasing member 322, threaded end 366 of plunger 352, is secured to housing 320 and a second end of biasing member 322, second flange 350 of slide tube 342, is movable relative to housing 320 in direction 360 and direction 362. Biasing member 322 is retained within housing 320 by a retainer 372 coupled to housing 320 to block egress from open end 330 of housing 320.
(46) Link 306 is coupled to biasing member 322. Referring to
(47) In one embodiment, flexible connector 380 includes multiple strands which are twisted together. Exemplary materials for each strand include at least one of a metal, linen, hemp, silk, sinew, a polymer, or combinations thereof. In one example, each strand is made from an ultra high molecular weight polyethylene, such as the BCY dinoflight 97 bow string available from Three Rivers Archery Supply, Inc. located at P.O. Box 517 in Ashley, Ind. 46705. In one example, the flexible connector 380 includes at least 20 strands of ultra high molecular weight polyethylene twisted together. In another example, the flexible connector 380 includes 26 strands of ultra high molecular weight polyethylene twisted together.
(48) By pulling on flexible connector 380 in direction 362, second flange 350 of biasing member 322 is moved towards base 324 of housing 320, as shown in
(49) Referring to
(50) Referring to
(51) In the illustrated embodiment, anti-float system 300 further includes a lock 480 which holds gas cylinder 340 in a compressed state to assist in installing flexible connector 380 on primary biasing sub-assembly 302 and secondary biasing sub-assembly 304. In the illustrated embodiment, lock 480 is a bolt having a threaded shaft that passes through an opening 482 in base 324 (see
(52) Referring to
(53) While this disclosure has been described as having exemplary designs and embodiments, the present systems and methods may be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the disclosure using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this disclosure pertains.