Hydrostatic positive-displacement machine piston for the hydrostatic positive-displacement machine, and cylinder drum for the hydrostatic positive-displacement machine
10670000 ยท 2020-06-02
Assignee
Inventors
Cpc classification
F03C1/0652
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0605
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/0636
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/124
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B1/126
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/124
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03C1/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A hydrostatic positive-displacement machine, in particular a hydrostatic axial piston machine, having a cylinder drum with at least one cylinder, in which a longitudinally displaceable piston is received, which is supported directly or indirectly by a support portion on an inclined plane of the positive-displacement machine. An outer circumferential surface portion of the piston is in bearing contact with an inner circumferential surface portion of the cylinder.
Claims
1. A hydrostatic positive-displacement machine comprising: a longitudinally displaceable piston; a support portion; and a cylinder drum having at least one cylinder configured to receive the piston, wherein the piston is supported directly or indirectly by the support portion on an inclined plane of the positive-displacement machine, wherein an outer circumferential surface portion of the piston is in bearing contact with an inner circumferential surface portion of the at least one cylinder, and wherein, in at least one end area of the bearing contact, a weakening is formed in at least one of the piston and the cylinder drum, the weakening configured to reduce a rigidity or a resistance to deformation of a circumferential surface connected to the weakening when subjected to a lateral or radial force, wherein the weakening is defined as at least one of a recess, groove, and hole extending axially into an axially-facing surface of the at least one of the piston and the cylinder drum.
2. The positive-displacement machine according to claim 1, wherein the at least one cylinder is a working cylinder and the piston is a working piston.
3. The positive-displacement machine according to claim 1, wherein a wall is located between the weakening and the connected circumferential surface.
4. The positive-displacement machine according to claim 3, wherein the wall tapers in a stroke direction of the piston.
5. The positive-displacement machine according to claim 1, wherein the connected circumferential surface is predominantly cylindrical.
6. The positive-displacement machine according to claim 1, wherein the weakening comprises at least one recess defined in the axially-facing surface.
7. The positive-displacement machine according to claim 1, wherein the weakening extends concentrically or eccentrically with respect to a central axis of the piston or the at least one cylinder.
8. The positive-displacement machine according to claim 1, wherein the weakening extends rotationally asymmetrically or rotationally symmetrically in relation to a central axis of the piston or the at least one cylinder.
9. The positive-displacement machine according to claim 1, wherein the weakening comprises at least one groove defined in the axially-facing surface and extending around a circumference of the circumferential surface.
10. The positive-displacement machine according to claim 9, wherein the weakening extends around part of the circumference or all of the circumference.
11. A hydrostatic positive-displacement machine comprising: a longitudinally displaceable piston; a support portion; and a cylinder drum having at least one cylinder configured to receive the piston, wherein the piston is supported directly or indirectly by the support portion on an inclined plane of the positive-displacement machine, wherein an outer circumferential surface portion of the piston is in bearing contact with an inner circumferential surface portion of the at least one cylinder, and wherein, in at least one end area of the bearing contact, a weakening configured to reduce a rigidity or a resistance to deformation of a circumferential surface connected to the weakening when subjected to a lateral or radial force, is provided on the piston, the cylinder drum, or both, and wherein the weakening comprises a blind-hole bore.
12. The positive-displacement machine according to claim 11, wherein the blind-hole bore extends from a plane or surface, angled in relation to the connected circumferential surface, into the piston or the cylinder drum.
13. A piston for a hydrostatic positive-displacement machine, comprising: an outer circumferential surface portion configured to be brought into bearing contact with an inner circumferential surface portion of a cylinder of the positive-displacement machine, in which the piston is received in such a way that the piston is displaceable in a stroke direction; a support portion configured for support on an inclined plane of the positive-displacement machine; and a weakening defined in an area of at least one end portion of the outer circumferential surface portion and configured to reduce a rigidity of the at least one end portion when subjected to a lateral or radial force, wherein the weakening is defined as at least one of a recess, groove, and hole extending axially into an axially-facing surface of the piston.
14. A cylinder drum for a hydrostatic positive-displacement machine, comprising: at least one cylinder in which a piston of the positive-displacement machine can be received so that the piston is displaceable in a stroke direction and is supported by a support portion on an inclined plane of the positive-displacement machine, the at least one cylinder comprising an inner circumferential surface portion configured for bearing contact on an outer circumferential surface portion of the piston; and a weakening formed in an area of at least one end portion of the inner circumferential surface portion and configured to reduce a rigidity of the end portion when subjected to a lateral or radial force, wherein the weakening is defined as at least one of a recess, groove, and hole extending axially into an axially-facing surface of the cylinder drum.
15. A cylinder drum for a hydrostatic positive-displacement machine, comprising: at least one cylinder in which a piston of the positive-displacement machine can be received so that the piston is displaceable in a stroke direction and is supported by a support portion on an inclined plane of the positive-displacement machine, the at least one cylinder comprising an inner circumferential surface portion configured for bearing contact on an outer circumferential surface portion of the piston; a weakening formed in an area of at least one end portion of the inner circumferential surface portion and configured to reduce a rigidity of the end portion when subjected to a lateral or radial force; an end face in which the at least one cylinder opens out; and a plurality of orifices, wherein a respective weakening extends completely around a circumference of each orifice of the plurality of orifices.
16. A cylinder drum for a hydrostatic positive-displacement machine, comprising: at least one cylinder in which a piston of the positive-displacement machine can be received so that the piston is displaceable in a stroke direction and is supported by a support portion on an inclined plane of the positive-displacement machine, the at least one cylinder comprising an inner circumferential surface portion configured for bearing contact on an outer circumferential surface portion of the piston; a weakening formed in an area of at least one end portion of the inner circumferential surface portion and configured to reduce a rigidity of the end portion when subjected to a lateral or radial force; an end face in which the at least one cylinder opens out; and a plurality of orifices, wherein weakenings extend around part of a radially inner or a radially outer circumference of the orifices of the plurality of orifices, and wherein the weakenings are either connected or isolated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) An exemplary embodiment of a hydrostatic axial piston machine according to the disclosure, multiple exemplary embodiments of a cylinder drum according to the disclosure and a working piston according to the disclosure are represented in the drawings. The disclosure is now explained with reference to the figures of these drawings, of which:
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DETAILED DESCRIPTION
(8)
(9) A swivel angle of the cradle 32 is hydraulically adjustable via a hydrostatic adjusting device 34. A return device in the form of a spring 36 acts on the cradle 32 in opposition to the adjusting device 34. Added to this is a restoring moment resulting from the propulsive forces. In the unpressurized operating state, for example in starting, and with the adjusting device inoperative, this deflects the swashplate in the direction of a maximum swivel angle.
(10) In the working cylinders 22 hydrostatic working chambers 38 are defined by the working pistons 24. At an end face of the cylinder drum 16 remote from the swashplate 20 these chambers each comprise an aperture 40, said end face being in bearing contact with a control plate 42 fixed to the housing. This control plate comprises passages in the form of reniform openings 44, which are each in constant hydraulic connection with one of the hydrostatic working connections of the housing cover 6 (not shown). Further details of the basic construction of the axial piston machine 1 can be dispensed with, since this technology is sufficiently known from the prior art.
(11) In operation of the axial piston machine 1, assuming operation as a pump, a torque is transmitted to a shaft stub 46 of the drive shaft 8. This starts to rotate and the cylinder drum 16 turns with it. If the swashplate 32, as shown, is swiveled out of a neutral position, a working stroke, the dead centers of which are shown top and bottom in
(12) In a suction stroke between the dead center represented at the top and the dead center represented at the bottom, fluid is drawn in at the low-pressure connection (not shown) of the housing cover 6 by the working piston 24 running out of its working cylinder 22. This can happen in the pump operation discussed, since the sliding shoes 28 are forced onto the swashplate 30 by a hold-down device 47. This is followed, from the dead center represented at the bottom of
(13) This and further exemplary embodiments of a working piston, together with a cylinder drum according to the disclosure are explained in more detail in the following figures.
(14) In order to also safeguard the axial piston machine against wear to other heavily stressed components, according to
(15) The cylinder drums according to the disclosure will first be described with reference to
(16) As already mentioned, one problem particularly with highly-stressed piston machines with high working pressures is that the surface contact pressure in said end areas 48 and 50 according to
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(23) According to one exemplary embodiment shown in
(24) The exemplary embodiment according to
(25) An undercut in the working cylinder, over which the piston does not pass, is feasible as a further embodiment.
(26) An embodiment in which the entire outer circumferential surface of the working piston is always inside the working cylinder, that is to say it never emerges from the working cylinder, is also possible. The optimum longitudinal guidance would be achieved here. Since this is difficult to achieve in practice, however, the weakening in the area of the orifice is to be recommended in cases where the outer circumferential surface of the working piston emerges, as is shown in
(27) The geometrical ratios in the area of the weakening, and the weakening itself are preferably designed by FEM or EMD. The design process in particular produces geometrical ratios or dimensional ranges, a cross sectional profile of the wall 62 according to the required maximization of the contact surface.
(28)
(29) Unlike the working piston 124 according to
(30) The exemplary embodiment according to
(31) The exemplary embodiment according to
(32) In the case of the wall 62 that remains between the respective circumferential surface 60; 61 and the weakening 58; 158; 258; 358; 458; 558; 658; 758; 858; 958; 1058, care must be taken in the event of a subsequent heat treatment to ensure that it is of sufficient thickness, so that full hardening cannot ensue, thereby preventing brittle fracture at this point.
(33) Wear can further be reduced if the circumferential surface (inner circumferential surface or outer circumferential surface) connected to the respective weakening is additionally provided with a micro-contouring, so that a converging contact gap results in the end area. In principle the wear can also be reduced by the creation of a more wear-resistant tribology. This can be done through the choice of material, a heat treatment, a coating, for example carbon-coating, or by the choice of a fluid improved by additives, for example. Wear can also be reduced by improving the surface quality of the working piston and working cylinder as said tribological pairing. Cooling, lubricant and relief pockets offer another general approach to cooling, lubrication and pressure relief by means of the fluid used. An optimization of the piston clearance between the working piston and the working cylinder can also reduce the wear. The same applies to an increase in the guide container, so that the bearing contact, that is to say the overlap of the outer circumferential surface portion and the inner circumferential surface portion is increased. Then the guidance of the working piston in the working cylinder is extended and the surface contact pressure in the end areas is reduced. Further advantages are afforded, for example, by using an insertable liner, especially one made of brass, to form the inner circumferential surface of the working cylinder.
(34) In addition to the weakening according to the disclosure a reduction in the rigidity can be achieved by other design measures. For example, guide runouts of the piston and/or working cylinder can be designed to match one another, so that they cannot come into contact. A radially widened clearance cut or undercut in the working cylinder is feasible, for example, which in the stroke direction is of such long dimensions that the inner end portion of the piston moves exclusively in the clearance cut or undercut throughout its entire stroke. In this way the inner piston edge has no contact with the working cylinder and the wear-intensive scraping of the inner piston edge on the inner circumferential surface of the cylinder is impossible. This solution is appropriate, for example, if the guide situation of the working piston in the working cylinder is not thereby critically impaired due to a resulting, shorter guide length or by diverging guide clearances.
(35) In principle any combination of the exemplary embodiments of weakenings is possible.
(36) A hydrostatic positive-displacement machine is disclosed, in particular a piston machine, in particular an axial piston machine of swashplate design, having a cylinder drum, in at least the one cylinder, particularly working cylinder, of which, a piston, in particular working piston, subjected to lateral forces, is axially guided. Here an inner circumferential surface of the cylinder and an outer circumferential surface of the piston each comprise a guide portion, the guide portions being the portions of the two surfaces which come into bearing contact with one another. According to the disclosure at least one end area of at least one of the guide portions comprises a weakening, which serves to reduce its rigidity in respect of stress loading by a lateral force.
(37) A piston is moreover disclosed, in particular a working piston, for a positive-displacement machine, in particular a piston machine, at least one end area of its guide portion comprising a weakening, which serves to reduce its rigidity in respect of stress loading by a lateral force. A cylinder drum is also disclosed having at least one cylinder, in particular a working cylinder, for receiving a piston, in particular a working piston, at least one end area of a guide portion of the cylinder comprising a weakening, which serves to reduce its rigidity in respect of stress loading by a lateral force.
LIST OF REFERENCE NUMERALS
(38) 1 hydrostatic axial piston machine 2 housing 4 housing canister 6 housing cover 8 drive shaft 10 rolling-contact bearing 12 housing base 14 rolling-contact bearing 16;116;216; cylinder drum 316;416;516; 616;716;816 18 axis of rotation 20 piston longitudinal axis/pitch circle 22 working cylinder 23 chamfer 24;124;224; working piston 324;424;524 25 shoulder 26 piston head 27 piston neck 28 sliding shoe 30 swashplate 32 cradle 34 adjusting device 36 return device 38 hydrostatic working chamber 40 aperture 42 control plate 44 passage 46 shaft stub 47 hold-down device 48,50 end area 49 return ball 51;651 end face 52 orifice 54;154 internal toothing 56 external toothing 58;158;258; weakening 458;558;658; 758;858;1058 60 inner circumferential surface 61 outer circumferential surface 62 wall 64 hollow bore 66 passage 68 shoulder 70,72 inner chamfer 659 axial recessing tool 674;774;874 clearance cut