GEARING ASSEMBLY
20200166108 ยท 2020-05-28
Inventors
Cpc classification
F16H2035/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01C1/077
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present invention relates to a gearing assembly suitable for use with a rotary engine, compressor or pump. Non-circular gears are used to drive rotors at different relative speeds to increase or decrease the volume of a series of chambers and provide the necessary requirements for intake, compression, combustion and exhaust cycles which are typical of an internal combustion engine. The non-circular gears may physically intermesh or be coupled by way of a belt or chain. The relative movement of the rotors can be controlled according to the application by the ratio of the major to minor axis of the non-circular gears. The non-circular gears may be easily removed without having to disassemble the entire gearing system.
Claims
1. A gearing assembly for controlling rotors within a rotary device, the gearing assembly comprising: a first shaft having a first rotatable shaft element and a second rotatable shaft element, the first rotatable shaft element being coaxially mounted for relative movement with respect to the second rotatable shaft element; a second shaft whose axis is at least substantially parallel to that of the first shaft; first and second non-circular gears residing on the first shaft, the first non-circular gear being configured to rotate with the first rotatable shaft element and the second non-circular gear being configured to rotate with the second rotatable shaft element; third and fourth non-circular gears residing on the second shaft, the third and fourth non-circular gears being mounted for rotating with the second shaft and being arranged so that their major axes are at fixed at 90 to one another; wherein the first non-circular gear is configured to be coupled with the third non-circular gear and the second non-circular gear is arranged to be coupled with the fourth non-circular gear; and wherein the first rotatable shaft element is coupled to a first rotor and the second rotatable shaft element is coupled to a second rotor, the first and second rotors being co-axially mounted.
2. A gearing assembly according to claim 1, wherein a portion of the first and second rotatable shaft elements comprise attachment means for detachably mounting the gears and rotors to the first and second rotatable shaft elements, the attachment means comprising one or more taper lock bushes.
3. A gearing assembly according to claim 2, wherein the second shaft comprises attachment means for detachably mounting the gears thereto, and wherein the second shaft attachment means further comprises a pair of keyseat portions, the arrangement being such that the first portion is positioned substantially perpendicular to the second portion.
4. (canceled)
5. A gearing assembly according to claim 2, wherein the first rotatable shaft element forms part of an outer section of the first shaft, and the second rotatable shaft element forms part of an inner section of the first shaft.
6. (canceled)
7. A gearing assembly according to claim 2, wherein the attachment means at the first and second rotatable shaft elements comprise a keyseat portion at first ends of the first and second rotatable shaft elements.
8. A gearing assembly according to claim 2, wherein the attachment means at the first and second rotatable shaft elements comprise a keyseat portion at second ends of the first and second rotatable shaft elements.
9. A gearing assembly according to claim 1, wherein the first and second rotors each comprise a respective first piston and a substantially opposing second piston.
10. A gearing assembly according to claim 9, wherein the first and second pistons each generally take the form of a toroidal section.
11. A gearing assembly according to claim 9, wherein each of the first and second rotors has a support in the form of a hub positioned between respective first and second pistons, the arrangement being such that each hub connects the first and second pistons such that they are positioned substantially opposite each other.
12. A gearing assembly according to claim 11, wherein each hub has a substantially curved conical side face.
13. A gearing assembly according to claim 12, wherein the substantially curved conical side face of each hub is complementary to an outer side face of a piston.
14. A gearing assembly according to claim 11, wherein each hub has an outer face and an inner face, the arrangement being such that the surface area of the outer face is greater than the surface area of the inner face.
15. A gearing assembly according to claim 14, wherein the inner faces of each hub project inwardly to face one another.
16. A gearing assembly according to claim 12, wherein the conical side face of the abutted hubs when aligned forms a continuous concave profile.
17. (canceled)
18. A gearing assembly according to claim 1, wherein the non-circular gears are bi-lobe non-circular gears.
19. A gearing assembly according to claim 1, wherein the first and second shafts extend through the centre of their associated non-circular gears.
20. (canceled)
21. (canceled)
22. (canceled)
23. A gearing assembly according to claim 1, wherein the ratio of the major to minor axis of the non-circular gears is substantially between 0.50 and 0.64, preferably substantially between 0.57 and 0.58.
24. (canceled)
25. (canceled)
26. A gearing assembly according to claim 1, wherein the non-circular gears each have a keyway for attachment to their respective first or second shafts.
27. A gearing assembly according to claim 1, wherein the gearing assembly is arranged behind one face of a rotary device.
28. (canceled)
29. (canceled)
30. (canceled)
Description
[0039] To help understanding of the invention, specific embodiments thereof will now be described by way of example and with reference to the accompanying drawings, in which:
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[0058] With the gears positioned as in
[0059] Referring to
[0060] The gearing assembly comprises an output shaft 12 for transferring a torque from the rotary device 11, the output shaft 12 having a first rotatable shaft element 14 and a second rotatable shaft element 13. Non-circular gears 15 and 16 reside on the output shaft 12. The first rotatable shaft element 14 forms part of an outer section of the output shaft 12, and the second rotatable shaft element 13 forms part of an inner section of the output shaft 12.
[0061] The first rotatable shaft element 14 comprises a bore or hollow section 28 for receiving the second rotatable shaft element 13 therein. As such, the first rotatable shaft element 14 is of larger diameter than the second rotatable shaft element 13, enabling the second rotatable shaft element 13 to pass through the hollow portion 28 of the first rotatable shaft element 14, to form the output shaft 12. The second rotatable shaft element 13 is generally longer than the first rotatable shaft element 14. Typically, the first rotatable shaft element 14 has a diameter of 50 mm and a length of 115 mm, and the second rotatable shaft element 13 has a diameter of 30 mm and a length of 200 mm.
[0062] The first rotatable shaft element 14 and second rotatable shaft element 13 are co-axial, and share the same longitudinal axis 24. In use, the first rotatable shaft element 14 and second rotatable shaft element 13 rotate independently from one another, usually at different speeds. The output shaft 12 extends radially from the rotors A and B, and runs through a gear assembly casing (not shown). As such, the output shaft 12 is supported by bearings 26 which are pressed into the casing, and are typically a ball or tapered roller-type bearing. Additionally, a bearing or several bearings (not shown) is/are captivated between the first rotatable shaft element 14 and second rotatable shaft element 13. These are typically in the form of a white metal bearing shell generally used to support a crankshaft in an internal combustion engine. Such an arrangement helps to reduce wear occurring between the first rotatable shaft element 14 and second rotatable shaft element 13.
[0063] As shown in
[0064] Spaced adjacent the output shaft 12 is a power transfer shaft 17 having a longitudinal axis 25. The power transfer shaft is arranged to receive a torque from the output shaft 12. As shown, one or more non-circular gears 18, 19 reside on the power transfer shaft. As such, the one or more of the non-circular gears 15, 16 residing on the output shaft 12 mesh with the one or more non-circular gears 18, 19 residing on the power transfer shaft 17. The output shaft 12 and power transfer shaft 17 extend through the centre of the non-circular gears.
[0065] The axis of the output shaft 12 and power transfer shafts 17 are substantially parallel. The power transfer shaft 17 has a diameter of 30 mm and a length of 100 mm. The power transfer shaft 17 is secured in a casing (not shown) and is supported by rear and forward bearings 27. Bearings 27 are pressed into the casing, and are typically a bail or tapered roller-type bearing.
[0066] As shown in
[0067] The non-circular gears 15, 16, 19 and 18 are bi-lobe non-circular gears and, as shown in
[0068] The non-circular gears 15, 16, 19 and 18 have an identical tooth profile. Non-circular gears 15, 16, 19 and 18 have a general length of substantially 100 mm and a general width of substantially 50 mm. The ratio of the major to minor axis of each non-circular gear is substantially between 0.43 and 0.72. More preferably, substantially between 0.50 and 0.64, yet more preferably, substantially between 0.57 and 0.58, and in a preferred embodiment the ratio is substantially 0.57446. In the embodiment shown in
[0069] Referring back to
[0070] Similarly, a keyed joint fixes the third and fourth gears to the power transfer shaft 17 by means of taper lock bushes and/or reverse taper lock bushes. In this respect, third 19 and fourth 18 gears comprise keyways 40 which are machined into the keyed shaft holes having a width of 8 mm and a depth of 4 mm. Captured between the key-seats 39 and keyways 40 are keys. The keys are preferably 25 mm in length, 8 mm in height and 8 mm in width.
[0071] To compensate for the different sizes of shaft elements 13 and 14, first gear 15 has a key-shaft hole diameter of 30.1 mm, and second gear 16 has a key-shaft hole diameter of 45.1 mm. Both third gear 18 and fourth gear 19 have key-shaft hole diameters of 30.1 mm for coupling to the power transfer shaft 17.
[0072] In an alternative gear attachment arrangement, the gears 15, 16, 18 and 19 each comprise a shaft hole, devoid of a keyway machined therein. In this regard, taper lock bushes are driven into the shaft holes and additional apertures, threaded or un-threaded may be machined in the shaft holes which may fully or partially extend through the thickness. Together with bolts or screws this provides additional securing means for the taper lock bushes. The taper lock bushes each comprise a key-shaft hole to secure the gears 15, 16, 18 and 19 to the respective shaft 12, 13, 14, 17.
[0073] The first rotatable shaft element 14 is coupled to a second gear 16, the second shaft rotatable element 13 is coupled to a first gear 15 and the power transfer shaft 17 is coupled to a third 18 and fourth 19 gear. The first gear 15 intermeshes with the third gear 18 and the second gear 16 intermeshes with the fourth gear 19.
[0074] As shown in
[0075] In one embodiment shown in
[0076] Each piston 20, 21, 22, 23 comprises grooves 54, 55 to accommodate piston rings providing sealing means for the rotor assembly 41. Swirl chambers 58, are provided to piston outer end faces 56, 57 and the pistons comprise cut-outs 56 to reduce weight.
[0077] Each of the first and second rotors A, B has an annular support, in the form of a hub 43, 44 positioned between respective first 20 and 21 and second 23 and 22 rotor portions. Each hub 43, 44 connects the first 20 and 21 and second 23 and 22 pistons such that they are positioned substantially opposite each other.
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[0079] As shown, each hub 43, 44 has a substantially conical shaped peripheral side face 50 provided between the edge 49 of the outer face 46 and the edge 48 of the inner face 47.
[0080] The conical peripheral side face 50 is complementary to an outer face of pistons 20, 21, 22 and 23. In this regard, the pistons 20, 21, 22 and 23 seat against the conical peripheral face 50 of the respective hub 43, 44. The pistons 20, 21, 22, 23 are secured to their respective hub 43, 44 preferably by a fixing such as a bolt 51. Optionally, a threaded aperture is provided through the pistons 20, 21, 22, 23 and the corresponding hub 43, 44. Optionally, the pistons 20, 21, 22, 23 may be welded to the relevant hub 43, 44.
[0081] Each hub 43, 44 has an outer face 46 and an inner face 47, the inner faces 47 facing each other when the hub 43, 44 are stacked upon one another. The surface area of the outer face 46 of the hub is generally larger than the surface area of the inner face 47 of the hub.
[0082] Provided through the centre of each hub 43, 44 and with respect to the faces 46, 47 is a perpendicular bore forming a central tapered hole 52, optionally arranged to accept a taper lock bush and/or a reverse taper lock bush. Taper lock bushes and/or reverse taper lock bushes are usually driven into the hole 52 of each support 43, 44, and optionally, cut out portions 53, threaded or un-threaded may be machined around the periphery of the hole 52 which may fully or partially extend through the thickness of the hole 52. Together with bolts or screws driven through cut out portions 53, this arrangement provides additional securing means for the taper lock bush and/or reverse taper lock bush. The taper lock bushes (not shown) comprise a key-shaft hole to secure the rotor assembly to the respective shaft portions 13, 14.
[0083] As shown in
[0084] In the arrangement shown in
[0085] Turning back to
[0086] At stage 1, referred to herein as top dead centre (TDC) with respect to chamber W, beginning with the first rotatable shaft element 14, (i.e. the outer section of the output shaft 12) during rotation of the first rotatable shaft element 14 about rotation axis 24, gear 16 moves in rotational movement, and rotates about rotation axis 24, moving rotor A, formed of portions 20 and 23. During its rotational movement, gear 16 meshes with gear 19 and causes power transfer shaft 17 to rotate about rotation axis 25.
[0087] Moving to the second rotatable shaft element 13, (i.e. the inner section of the output shaft 12) during rotation about rotation axis 24, during rotation of the second rotatable shaft element 13, gear 15 moves in rotational movement, and rotates about rotation axis 24, moving rotor B, formed of portions 21 and 22. During its rotational movement, gear 15 meshes with gear 18 and causes power transfer shaft 17 to rotate about rotation axis 25.
[0088] With respect to each of the chambers W, X, Y, and Z, each chamber moves through the following stages during one complete revolution of the output shaft 12:
[0089] Stage 1:
[0090] Chamber WIgnition stroke. Chamber W is shown at top dead centre (TDC). Ignition can occur at TDC, slightly before TDC, i.e. (BTDC) retarded timing, or slightly after TDC, i.e. (ATDC) advanced timing. Prior to ignition, the fuel/air mixture has been compressed.
[0091] Chamber XPower/expansion stoke. Expansion of gases from the fuel/air mixture causes transfer of chemical energy into useful mechanical energy. That is, the expansion force applied to rotor B through portion 22 is output as a torque through second rotatable shaft element 13.
[0092] Chamber YExhaust stroke. Although not easily seen, as the chamber reduces in volume from a power stroke, exhaust is vented out through an exhaust port. As the chamber increases in size, a fuel/air mixture is drawn in through an inlet port by a vacuum created as the chamber increases in size.
[0093] Chamber ZInduction/compression stoke. The fuel air/mixture is compressed prior to ignition.
[0094] Stage 2:
[0095] Chamber WIgnition stroke. Chamber W is shown advance of TDC.
[0096] Chamber XPower/expansion stroke. An explosion expansion force is applied to rotor B through portion 22 and is output as a torque through second rotatable shaft element 13.
[0097] Chamber YExhaust stroke. Exhaust is vented out through an exhaust port, and fuel/air mixture drawn in through an inlet port.
[0098] Chamber ZInduction/compression stroke. The fuel air/mixture is compressed prior to ignition.
[0099] Stage 3:
[0100] Chamber WPower/expansion stroke (mid). An explosion expansion force is applied to rotor A through portion 20 and is output as a torque through first rotatable shaft element 14.
[0101] Chamber XPower/expansion stroke (mid). An explosion expansion force is applied to rotor B through portion 22 and is output as a torque through second rotatable shaft element 13.
[0102] Chamber YInduction (mid). The fuel air/mixture is compressed prior to ignition.
[0103] Chamber ZCompression stroke (mid). The fuel air/mixture is compressed prior to ignition.
[0104] Stage 4:
[0105] Chamber WPower/expansion stroke. An explosion expansion force is applied to rotor A through portion 20 and is output as a torque through first rotatable shaft element 14.
[0106] Chamber XExhaust stroke. Exhaust is vented out through an exhaust port, and fuel/air mixture drawn in through an inlet port.
[0107] Chamber YInduction. The fuel air/mixture is compressed prior to ignition.
[0108] Chamber ZCompression stroke (end). The fuel air/mixture is compressed prior to ignition.
[0109] Stage 5:
[0110] Chamber WPower/expansion stroke (mid). An explosion expansion force is applied to rotor A through portion 20 and is output as a torque through first rotatable shaft element 14.
[0111] Chamber XInduction (mid). The fuel air/mixture is compressed prior to ignition.
[0112] ChamberInduction/compression stroke (mid). The fuel air/mixture is compressed prior to ignition.
[0113] Chamber ZPower/expansion stroke (start). An explosion expansion force is applied to rotor B through portion 21 and is output as a torque through second rotatable shaft element 13.
[0114] Stage 6:
[0115] Chamber WExhaust stroke. Exhaust is vented out through an exhaust port, and fuel/air mixture drawn in through an inlet port.
[0116] Chamber XInduction/compression stroke. The fuel air/mixture is compressed prior to ignition.
[0117] Chamber YIgnition stroke. Chamber Y is shown advance of TDC.
[0118] Chamber ZPower/expansion stroke. An explosion expansion force is applied to rotor B through portion 21 and is output as a torque through second rotatable shaft element 13.
[0119] Stage 7:
[0120] Chamber WInduction/compression stroke. The fuel air/mixture is compressed prior to ignition.
[0121] Chamber XIgnition stroke. Chamber X is shown before TDC.
[0122] Chamber YPower/expansion stroke. An explosion expansion force is applied to rotor A through portion 23 and is output as a torque through first rotatable shaft element 14.
[0123] Chamber ZExhaust stroke. Exhaust is vented out through an exhaust port, and fuel/air mixture drawn in through an inlet port.
[0124] Stage 8 (same as stage 1):
[0125] Chamber WIgnition stroke. Chamber W is shown at TDC.
[0126] Chamber XPower/expansion stroke. Power/expansion stroke. An explosion expansion force is applied to rotor B through portion 22 and is output as a torque through second rotatable shaft element 13.
[0127] Chamber YExhaust stroke. Exhaust is vented out through an exhaust port, and fuel/air mixture drawn in through an inlet port.
[0128] Chamber ZInduction/compression stroke. The fuel air/mixture is compressed prior to ignition.
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