WHEEL COMPRISING A WHEEL RIM AND A WHEEL DISC
20200164680 ยท 2020-05-28
Assignee
Inventors
- Jens WERNER (Coswig, DE)
- Christian Koehler (Dresden, DE)
- Sandro Maeke (Dohma, DE)
- Michael DRESSLER (Dresden, DE)
- Andre Bartsch (Dresden, DE)
Cpc classification
B60B3/045
PERFORMING OPERATIONS; TRANSPORTING
B60B23/04
PERFORMING OPERATIONS; TRANSPORTING
B60B23/02
PERFORMING OPERATIONS; TRANSPORTING
Y02T10/86
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B60B3/041
PERFORMING OPERATIONS; TRANSPORTING
B60B3/044
PERFORMING OPERATIONS; TRANSPORTING
B60B23/06
PERFORMING OPERATIONS; TRANSPORTING
B60B3/04
PERFORMING OPERATIONS; TRANSPORTING
B60B2310/306
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60B3/04
PERFORMING OPERATIONS; TRANSPORTING
B60B23/04
PERFORMING OPERATIONS; TRANSPORTING
B60B23/06
PERFORMING OPERATIONS; TRANSPORTING
B60B23/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a wheel, especially for motor vehicles, comprising a wheel rim and a wheel disc, the wheel rim having a rim base made of fiber composite material. The invention is characterized in that the wheel disc (3, 11, 20, 29, 40) can be indirectly connected to the wheel rim (1), in particular the rim base (2), by means of a connecting element (5, 14, 22, 31, 35, 42) which is designed and associated with the rim base (2) in such a way that the connected wheel disc (3, 11, 20, 29, 40) is not in contact with the rim base (2).
Claims
1.-18. (canceled)
19. A wheel, comprising: a wheel rim comprising a rim base made of fiber composite material, the rim base comprising a well that includes an inner contour that faces radially inwardly; a connecting element connected to and fully enclosing the inner contour of the wheel rim, the connecting element including a radially inwardly extending flange ring; and a wheel disc connected to the flange ring of the connecting element, wherein the connecting element is interposed between the wheel rim and wheel disc and spaces apart the rim base from the wheel disc.
20. The wheel of claim 19 wherein the connecting element is a single-piece construction.
21. The wheel of claim 20 wherein the connecting element has a concave shape and size that is complementary to the inner contour.
22. The wheel of claim 19 wherein the connecting element includes a coating.
23. The wheel of claim 22 wherein the coating on the connecting element faces the rim base.
24. The wheel of claim 22 wherein the coating includes a ceramic material.
25. The wheel of claim 19 wherein the wheel disc comprises a plurality of axially extending spokes, each of the spokes including a radially outer connecting surface in contact with and attached to the connecting element.
26. The wheel of claim 19 wherein the connecting element consists of two shell components.
27. The wheel of claim 26 wherein the two ring-shaped components each include a radially inwardly extending flange ring.
28. The wheel of claim 27 wherein the flange rings are disposed on the two ring-shaped components so as to abut each other.
29. The wheel of claim 28 wherein the wheel disc comprises a plurality of axially extending spokes, each of the spokes including a front face that is disposed adjacent the flange rings and the wheel further comprises a plurality of fasteners disposed through the flange rings, each of the fasteners connecting axially to a respective one of the spokes to connect said spokes to the connecting element.
30. A wheel, comprising: a wheel rim comprising a rim base made of fiber composite material, the rim base comprising a well that includes an inner contour that projects radially inwardly; a ring-shaped connecting element connected to the inner contour of the wheel rim, and a wheel disc connected to the connecting element, wherein the connecting element is interposed between the wheel rim and wheel disc and spaces apart the rim base from the connecting element.
31. The wheel of claim 30 wherein the ring-shaped connecting element is rectangular in cross-section.
32. The wheel of claim 31 wherein the connecting element is formed of glass reinforced plastic (GRP).
33. The wheel of claim 30 wherein the connecting element is a single-piece construction.
34. The wheel of claim 30 wherein the connecting element is a plurality of individual pieces.
35. The wheel of claim 30 wherein the wheel disc comprises a plurality of axially extending spokes, each of the spokes including a recess formed on a radially outer side thereof, each recess sized and shaped to receive part of the connecting element so as to prevent axial movement of the wheel disc relative to the wheel rim.
36. The wheel of claim 35 further comprising a clamping ring in contact with the connecting element on a side of the connecting element opposite that of the wheel disc, and a plurality of fasteners disposed through the clamping ring, each of the fasteners connecting axially to a respective one of the spokes to connect said spokes to the connecting element.
37. The wheel of claim 30 wherein the ring-shaped connecting element is trapezoidal in cross-section.
38. The wheel of claim 37 wherein the trapezoidal connecting element has a widest side thereof in contact with the wheel rim.
39. The wheel of claim 37 wherein the wheel disc comprises a plurality of axially extending spokes, each of the spokes including a radially outer contact surface disposed in contact with the connecting element and a plurality of fasteners, each of the fasteners connecting radially through a respective one of the spokes to connect said spokes to the connecting element.
40. A wheel, comprising: a wheel rim comprising a rim base made of fiber composite material, a plurality of connecting elements, wherein a portion of each of the plurality of connecting elements is integrated into the wheel rim, and a wheel disc connected to the flange rings of the connecting element, wherein the connecting element is interposed between the wheel rim and wheel disc and spaces apart the rim base from the connecting element.
41. The wheel of claim 40 wherein the rim base comprises a well that includes an inner contour that projects radially inwardly, and each of the plurality of connecting element includes a plurality of pin elements that are imbedded within the wheel rim at the well.
42. The wheel of claim 41 wherein each connecting element includes a flange bar extending radially inwardly from the plurality of pin elements.
43. The wheel of claim 42 wherein the wheel disc comprises a plurality of axially extending spokes, each of the spokes including a radially outer contact surface disposed in contact with a respective one of the connecting elements and a plurality of fasteners, each of the fasteners connecting axially through a flange bar of a respective one of the spokes to connect said spokes to the connecting element.
44. The wheel of claim 40 wherein the connecting elements includes a plurality of pin components distributed around the inner circumference of the wheel rim and a ring component.
45. The wheel of claim 44 wherein each of the plurality of pin components includes a head that is imbedded with the wheel rim and a threaded shaft extending radially inwardly from the head.
46. The wheel of claim 44 wherein the shaft of each of the pin components extends through the ring component and through slots formed in a spoke ring of the wheel disc, wherein each shaft is provided with a nut to secure the wheel disc into contact with the ring component and connect the wheel disc to the wheel rim.
Description
[0063] The wheel according to the invention shall be explained in more detail below using embodiments. The associated drawings show, in schematic representation, the following:
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072] The wheel disc 3 has, as a result of the indirect connection with the rim base 2 by means of the connecting element 5, no direct contact with the rim base 2. The front face 7 of the spoke ring 4, as a connecting surface 7 of the wheel disc 1, contacts solely the connecting surface 8 of the flange ring 6b.
[0073] The radially extending flange rings 6a, 6b of the shell components 5a, 5b of the connecting element 5 are extended inwards in a radial direction into the rim cavity in such a way that the connecting surface 8 formed thereon and pointing in a radial direction can contact with the front face 7 of the spoke ring 4. The attached wheel disc 3 is then arranged at such a distance from the rim base 2 that even during operation when subjected to a mechanical load (dynamic vibrations, forces, moments) and a thermal load (thermal expansion) no contact or frictional locking occurs between the rim base 2 and the wheel disc 3. The flow of the forces and moments to be transmitted is from the wheel disc 3 solely via the connecting element 5 into the rim base 2 and thus generates a more even, stress-reducing distribution of tension and load in the structure of the CRP of the rim base 2.
[0074] The distanced, non-contact arrangement of the wheel disc 3 in relation to the rim base 2 makes it possible for the wheel disc 3 to, for the most part, freely deform under the thermal and mechanical loads during operation of the wheel, without damaging the rim base 2 or causing wear to the carbon fibers of the fiber composite material of the rim base 2.
[0075] Through the indirect connection of the wheel disc 3 to the connecting element 5, relative movements between the wheel disc 3 and the rim base 2, which could lead to vibratory-rubbing wear, are for the most part avoided.
[0076] The outer contour running all the way around wheel disc 3 is, as a result of the non-contact arrangement in relation to the rim base 2, designed largely independent of the inner contour running all the way around the rim base 2.
[0077] The two shell components 5a, 5b of the connecting element 5 consist of a particular steel alloy, such as Invar or Pernifer, which has approximately the same coefficient of thermal expansion as that of the GRP of the rim base 2.
[0078] As a result of this, the brake heat which, when the wheel is used is transmitted from the wheel disc 3 to the connecting element 5 and the rim base 2, generates approximately equal thermal expansion properties of the connecting element 5 and the rim base 2. The deformation of the connecting element 5 and of the rim base 2 which are adapted to fit each other thus avoids tensions in the rim base 2 made of CRP as a result of the heat generation when the wheel is in operation.
[0079]
[0080] In
[0081] The ring-shaped connecting element 5 in accordance with this embodiment likewise makes it possible to arrange and attach the wheel disc 11 with the previously described advantages at a non-contacting distance from the rim base 2.
[0082] The coating of the connecting element 5 with the elastic separation layer 10 also creates additional advantages.
[0083] The coating of the shell components 5a, 5b of the connecting element 5, in particular the coating on the contact surfaces of the shell components 5a, 5b facing the rim base 2 and on the flange rings 6a, 6b, firstly assist with compensation of the operational expansion of the connected wheel disc 11. Secondly, this coating achieves galvanic isolation between the connecting element 5 made of steel and the rim base 2 made of CRP in order to reduce the appearance of corrosion on the connecting element 5 resulting from the carbon fibers of the CRP. The coating of the flange rings 6a, 6b in the area of connection of the wheel disc 11 additionally achieves galvanic isolation between wheel disc 11 made of aluminium and the connecting element 5 made of steel in order to reduce the appearance of corrosion on the wheel disc 11.
[0084]
[0085] In the following, only the differences vis--vis the previously described embodiment in accordance with
[0086] The ring-shaped connecting element 14, which is formed as one part all the way round, fully encloses the well of the rim base 2.1. This particular positive fit between the connecting element 14 and the rim base 2.1 can be produced for example through a process-integrated joining of the components during the manufacture of the preform of the rim base 2.1 made of CRP. During the subsequent consolidation of the fiber material, the connecting element 14 is simultaneously firmly bondedthrough gluingwith the rim base 2.1 and thereby firmly connected and unable to be detached.
[0087] Between the rim base 2.1 and the connecting element 14, a separation layer 17 made of ceramic is provided, which is designed as a coating of the surface of the connecting element 14 facing the rim base 2.1.
[0088] On the ring-shaped connecting element of the wheel rim 1.1, a contact surface 18, which points inwards in a radial direction into the rim cavity and goes all the way round, is constructed for the connection of the wheel disc 15. This connecting surface 18 is, thanks to its particular position and alignment in the area of the well, offset inwards in relation to the remaining inner contour of the rim base 2.1 and permits, in relation to the rim base 2.1, a non-contact, spaced connection of the wheel disc 15 to the wheel rim 1.1.
[0089] Thein each caseouter edges 19 of the spokes 16 are in contact with the connecting surface 18, which points inwards in a radial direction and goes all way round, of the connecting element 14, whereby each spoke end 16 is attached to the connecting element 14 by means of weld joints formed on three sides.
[0090] With the wheel construction in accordance with the second embodiment, the advantage, already outlined for the preceding embodiment also occur.
[0091] The planar connecting surface 18 pointing inwards in a radial direction also permits a universal connection of different types of wheel discs with different joining techniques, e. g. soldering, welding or gluing.
[0092] The envisaged separation layer 17 made of ceramic has, alongside its insulating property and the associated galvanic protective function, significantly higher thermal conductivity resistance the connecting element 14 made of stainless steel. A heat influx exerted on the connecting element 14, for example through the envisaged welding-on of the spoke ends 16, therefore barely has any impact on the rim base 2.1. In particular, the rim base 2.1 is protected from thermal loads and thus damage to the matrix material avoided long term and tensions in the rim base 2.1 reduced. The rim base 2.1 is, through the separation layer 17, also protected from the thermal load resulting from the brake heat generated when the wheel is in operation.
[0093]
[0094] The gluing zone is formed between a contact surface of the well of the rim base 2.2 that points inwards in a radial direction and goes all the way around and a contact surface of the ring-shaped connecting element 22 which faces the rim base 2.2 and has all-over contact with it.
[0095] The adhesive connection can take place on the finished, hardened rim base 2.2. Alternatively, the adhesive connection can be directly produced during the manufacture of the rim base 2.2 from CRP by attaching the ring-shaped connecting element 22 to a prefabricated preform of the rim base 2.2 and subsequent infiltration and hardening of the matrix material.
[0096] The connecting element 22 made of GRP is particularly light and yet still has high rigidity for a reliable attachment of the wheel disc 20.
[0097] The ring-shaped connecting element 22 has an essentially rectangular ring cross section which, projecting beyond the inner contour of the rim base 2.2, extends inwards in a radial direction. A connecting surface 23, which points inwards in a radial direction and goes all the way round, of connecting element 22, and a connecting surface 25 that points in an axial direction and goes all the way round, are correspondingly in contact with a recess 25, which corresponds to these connecting surfaces 23, 25 and goes all the way round, of the spoke ring 21 of the wheel disc 20. Through a clamped connection, the wheel disk 20 made of aluminium is attached to the connecting element 22. To achieve the clamped connection, a clamping ring 26 of aluminium is arranged on the opposing stop face 27, which points in an axial direction, of the connecting element 22 and, with several fastening screws 28 that are distributed over the circumference of the wheel rim 1.2, is tensioned with the spoke ring 21 against the connecting element 22.
[0098] The ring-shaped connecting element 22 in accordance with this embodiment likewise makes it possible to arrange and attach the wheel disc 20 at a non-contact distance from the rim base 2.2, whereby here too, the advantages already outlined for the preceding embodiments occur.
[0099] Furthermore, if the GRP of the connecting element 22 has a thermal resistance that is larger in relation to the thermal resistance of the aluminium of the wheel disc 20, then during operation of the wheel the transfer of the brake heat generated onto the rim base 2.2 is significantly reduced.
[0100] In addition, through the GRP of the connecting element 22, a galvanic isolation of the wheel disc 20 and of the clamping ring 26 in relation to the rim base 2.2 made of CRP is achieved, which avoids corrosion on the wheel disc 20 and the clamping ring 26 made of aluminium as a result of the carbon fibers of the CRP.
[0101] The ring-shaped designgoing all the way roundof the connecting element 22 and the large-area attachment of the wheel disc 20 to the connecting element 22 additionally ensure improved load distribution on the rim base 2.2.
[0102] The connecting element 22 which is firmly connected to the rim base 2.2 forms a universal, prefabricated unit of the wheel rim 1.2 which is available for the individual assembly of different wheel discs.
[0103]
[0104] An outer shell 32 of the spoke ring 30 of the wheel disc 29 contactscorresponding across the whole circumferencewith a connecting surface 33, which points inwards in a radial direction and goes all the way round, of the ring-shaped connecting element 31. With individual fastening screws 34 distributed across the circumference of the wheel rim 1.3, the wheel disc 29 is connected to the connecting element 31.
[0105] The ring-shaped connecting element 22 in accordance with this embodiment likewise makes it possible to arrange and attach the wheel disc 20 at a non-contact distance from the rim base 2.2, whereby here, too, the advantages already outlined for the preceding embodiments occur.
[0106] This design brings about, alongside the advantages already outlined for the preceding embodiments, the further advantage that the connection of the wheel disc 29 to the wheel rim 1.3 can be over a particularly large area and with radially directed tension against the ring-shaped connecting element 31. Through this planar radial attachment of the wheel disc to the ring-shaped connecting element, relative movements between the wheel disc and the connecting element which could lead to vibratory-rubbing wear are for the most part avoided.
[0107] Alternatively, instead of the ring-shaped connecting element 31 which is closed all the way round, several individual connecting elements distributed across the circumference of the wheel rim 1.3 may be provided, by means of which the wheel disc 29 with spoke area and spoke ring 30 or a wheel disc with spoke ends is indirectly connected to the rim base 2.3 (not shown). The connecting elements are preferably arranged to correspond to the number and arrangement of the spokes on the circumference of the rim base 2.3 and have, in each case, a connecting surface that is essentially disk-shaped and directed inwards in a radial direction into the rim cavity (not shown).
[0108] This design leads, in addition to the advantages already outlined for the preceding embodiments, to weight savings and to the individual connecting elements being set further back, which is advantageous from a visual point of view.
[0109] A fifth embodiment of a wheel in accordance with
[0110] For a suitable connection of the star-shaped wheel disc 11, the connecting elements 35 are provided in the number and arrangement corresponding to that of the spokes 12 of the star-shaped wheel disc 11 to be attached.
[0111] The ring segment-shaped connecting elements 35 have pin elements 36, facing the rim base 2.4 and extending into the rim base 2.4, which are integrated into the rim base 2.4. The integrated connection of the connecting elements 35 with the rim base 2.4 can be achieved by means of a hot pressing technique, in which the connecting elements 35 are pressed into the rim base 2.4 (made of Polyamide 6). The pin elements 36 which are directly pressed in during this process each form a tangential and axial positive fit between the connecting element 35 and the rim base 2.4.
[0112] The connecting elements 35 in each case nave flange bars 37, which extend inwards in a radial direction into the rim cavity, to which the spoke ends 12 of the star-shaped wheel disc 11 are connected. The spoke ends 12 in each case contact, with their front faces 13, a lateral connecting surface 38, pointing in an axial direction, of the flange bars 37, and are connected by means of the fastening screws 39 to the connecting elements 35 and hence to the wheel rim 1.4. Through the connection of the spoke ends 12 of the star-shaped wheel disc 11 to the individual connecting elements 35, these are additionally fixed in an axial direction, as a result of which ultimately a fixed, three-dimensionally positive-locking connection is produced between the connecting elements 35 and the rim base 2.4.
[0113] In addition to the advantages of the previously described embodiments, this design enables very reliable, weight-minimised and from a visual perspective particularly inconspicuous connections to be achieved for the attachment of preferably star-shaped wheel discs, such as wheel disc 11, to the wheel rim 1.4.
[0114]
[0115] The ring component 42a, which is designed so that it is rotationally symmetrical to the notional wheel axis all the way round, consists of GRP.
[0116] The delicately designed pin components 42b are arranged distributed around the circumference the wheel rim 1.5 and consist of Pernifer. In each case, they have a plate-shaped head 43 and a shaft 44 with a screw thread formed on the shaft end.
[0117] The multi-part connecting element 42 is, in area of the tyre seating, connected to the rim base 2.5, whereby the ring component 42a is attached on the inner contour of the tyre seating and the pin components 42b are partially arranged so as to be integrated in the rim base 2.5. The pin components 42b are associated with the rim base 2.5 in such a way that their plate-shaped heads 43 sit in a tangential alignment in the rim base 2.5 and the shafts 44 of the pin elements 42b are directed inwards in a radial direction onto the notional wheel axis.
[0118] All parts 42a,b are designed so as to be, in relation to the rim base 2.5, extended inwards in a radial direction into the rim cavity,
[0119] whereby the particular shafts 44 of the pin elements 42b protrude through corresponding openings 45 of the ring component 42a and project beyond the internal diameter of the ring component 42a.
[0120] The ring component 42a and the pin components 42b are directly associated with the fiber material or integrated into the fiber material during production of the preform of the rim base 2.5 and, during the manufacturing process, joined together with the rim base 2.5positively and so as to be firmly bondedin the previously described arrangement.
[0121] An outer shell 46 of the spoke ring 41 of the wheel disc 40 contactscorresponding across the whole circumferencewith a connecting surface 47, which points inwards in a radial direction and goes all the way round, of the ring component 42a.
[0122] The spoke ring 41 has ten slots 48 which correspond to the number and arrangement of the shafts 44 of the pin elements 42b, whereby, during the assembly of the wheel disc 40 every slot 48 serves to accommodate one shaft 44. The size of the slot 48 brings about a spaced positioning of the pin component 42b vis--vis the spoke ring 41 of the wheel disc 40.
[0123] Each shaft 44 is fitted with a washer 49 made for example from GRP and equipped with a nut 50, and the screw connection between the wheel disc 40, the ring component 42a and the pin components 42b tightened. The wheel disc 40 is therefore only indirectly connected to the rim base 2.5 of the wheel rim 1.5.
[0124] With this design there is, in turn, a particularly large-area connection of the wheel disc 40 to the wheel rim 1.5 with even, radially directed pressure distribution of the tension between wheel disc 40 and wheel rim 1.5 as per the design in accordance with
[0125] Unlike the design in accordance with
[0126] The multi-part connecting element 42 is designed in a targeted and efficient way in respect of the transmission of the forces acting during connection of the wheel disc 40 and during operation of the wheel, as a result of which a further weight-saving is achieved when it comes to the wheel construction.
[0127] The connected wheel disc 40 does not touch the rim base 2.5 with the pin components 42b, which avoids any contact corrosion on the wheel disc 40.
[0128] The heat generated in the wheel disc 40 during operation of the wheel is, thanks to the particular design of the connection of the wheel disc 40 to the multi-part connecting element 42, only transferred to a small extent to the connecting element 42 and the rim base 2.5.
[0129] In addition, the ring component 42b of the connecting element 42 has a greater thermal resistance compared with the thermal resistance of the wheel disc 40 made from aluminium, so that the rim base 2.5 is additionally shielded from the thermal load from the brake heat.
[0130] The pin components 42b made of Pernifer have approximately the same thermal coefficient of expansion as that of the GRP of the rim base 2.5, so that, in addition, thanks to the approximately equal thermal expansion properties of the pin elements 42b and the rim base 2.5, tensions in the rim base 2.5 are avoided.
LIST OF REFERENCE NUMBERS
[0131] 1 Wheel rim 1.1, 1.2, 1.3, 1.4, 1.5 [0132] 2 Rim base 2.1, 2.2, 2.3, 2.4, 2.5 [0133] 3 Plate-shaped wheel disc with spoke ring [0134] 4 Spoke ring [0135] 5 Two-part, ring-shaped connecting element, shell components a, b [0136] 6 Radially extending flange ring of shell component a, b [0137] 7 Front face of spoke ring [0138] 8 Connecting surface of the flange ring pointing in an axial direction [0139] 9 Fastening screw [0140] 10 Separation layer [0141] 11 Star-shaped wheel disc with spoke ends [0142] 12 Spokes, spoke end [0143] 13 Front face of spoke end [0144] 14 Firmly connected, ring-shaped connecting element [0145] 15 Star-shaped wheel disc with spoke ends [0146] 16 Spokes, spoke end [0147] 17 Separation layer [0148] 18 Connecting surface pointing inwards in a radial direction [0149] 19 Edge of spoke [0150] 20 Plate-shaped wheel disc with spoke ring [0151] 21 Spoke ring [0152] 22 Ring-shaped connecting element [0153] 23 Connecting surface pointing inwards in a radial direction [0154] 24 Connecting surface pointing in an axial direction [0155] 25 Recess of spoke ring [0156] 26 Clamping ring [0157] 27 Stop face pointing in an opposing axial direction [0158] 28 Fastening screw [0159] 29 Plate-shaped wheel disc with spoke ring [0160] 30 Spoke ring [0161] 31 Ring-shaped connecting element [0162] 32 Outer shell of the spoke ring [0163] 33 Connecting surface pointing inwards in a radial direction [0164] 34 Fastening screw [0165] 35 Ring segment-shaped connecting element [0166] 36 Pin elements [0167] 37 Flange bar [0168] 38 Connecting surface pointing in an axial direction [0169] 39 Fastening screws [0170] 40 Plate-shaped wheel disc with spoke ring [0171] 41 Spoke ring [0172] 42 Eleven-part connecting element, ring component a, pin component b [0173] 43 Plate-shaped head [0174] 44 Shaft of pin component [0175] 45 Opening of ring component [0176] 46 Outer shell of spoke ring [0177] 47 Connecting surface of ring component pointing inwards in a radial direction [0178] 48 Slot [0179] 49 Washer [0180] 50 Nut