OPTICAL FIBRE SPOOL
20200165097 ยท 2020-05-28
Assignee
Inventors
Cpc classification
E21B47/01
FIXED CONSTRUCTIONS
B65H54/10
PERFORMING OPERATIONS; TRANSPORTING
B65H55/04
PERFORMING OPERATIONS; TRANSPORTING
E21B23/14
FIXED CONSTRUCTIONS
B65H2701/32
PERFORMING OPERATIONS; TRANSPORTING
E21B17/1078
FIXED CONSTRUCTIONS
International classification
B65H55/04
PERFORMING OPERATIONS; TRANSPORTING
B65H54/10
PERFORMING OPERATIONS; TRANSPORTING
E21B23/14
FIXED CONSTRUCTIONS
E21B47/01
FIXED CONSTRUCTIONS
Abstract
A spool of optical fibre comprises a spool axis and a length of optical fibre wound around the spool axis to form a plurality of wrap segments arranged axially along the spool axis, wherein adjacent wrap segments partially overlap in the axial direction. Each wrap segment comprises a first wrap layer wound in a first axial direction over a first axial distance, and a second wrap layer wound over the first wrap layer in a reverse second axial direction over a second axial distance greater than the first axial distance, the optical fibre extending from the second wrap layer of one wrap segment to the first wrap layer of an adjacent wrap segment. The spool may be mounted in a device such that the optical fibre can be despooled and deployed from the device.
Claims
1. A spool of optical fibre for mounting in a device such that the optical fibre can be despooled and deployed from the device, the spool comprising: a spool axis; a length of optical fibre wound around the spool axis to form a plurality of wrap segments arranged axially along the spool axis, wherein adjacent wrap segments partially overlap in the axial direction, wherein each wrap segment comprises a first wrap layer wound in a first axial direction over a first axial distance, and a second wrap layer wound over the first wrap layer in a reverse second axial direction over a second axial distance greater than the first axial distance, the optical fibre extending from the second wrap layer of one wrap segment to the first wrap layer of an adjacent wrap segment.
2. The spool according to claim 1, wherein during despooling the wrap segments are each sequentially depleted, one after the other, in a depleting direction axially along the spool axis such that the axial length of the spool reduces in the depleting direction.
3. (canceled)
4. The spool according to claim 1, wherein the additional axial distance covered by the second wrap layer in each wrap segment provides an axial spacing of the adjacent wrap segment.
5. The spool according to claim 1, wherein a portion of the second wrap layer which extends axially beyond the first wrap layer provides support to the first wrap layer.
6. The spool according to claim 1, wherein a transition of the optical fibre from the first wrap layer to the second wrap layer in one or more wrap segments is provided with a change in winding pitch.
7. The spool according to claim 6, wherein at least one of the winding pitch becomes shallower once transitioned into the second wrap layer, and the transition of the optical fibre from the first wrap layer into the second wrap layer is provided with a change from a closed winding pitch to an open winding pitch.
8. (canceled)
9. The spool according to claim 1, wherein at least one of the first wrap layer of one or more wrap segments comprises a uniform winding pitch, and wherein the second wrap layer of one or more wrap segments comprises a varying winding pitch.
10. (canceled)
11. The spool according to claim 9, wherein a first axial portion of the second wrap layer of one or more wrap segments comprises a first winding pitch and a second axial portion of the second wrap layer comprises a second winding pitch.
12. The spool according to claim 11, wherein at least one of the first winding pitch is shallower than the second winding pitch, and the first winding pitch is an open winding pitch and the second winding pitch is a closed winding pitch.
13. (canceled)
14. The spool according to claim 11, wherein the first axial portion extends over the axial extent of the underlying first wrap layer, and the second axial portion extends over the additional axial distance covered by the second wrap layer.
15. The spool according to claim 1, wherein at least two of the plurality of wrap segments define a common outer maximum diameter.
16. The spool according to claim 1, wherein at least a portion of one or more of the wrap segments defines a tapered region relative to the spool axis.
17. The spool according to claim 16, wherein the first axial direction of winding of the first layer of each wrap segment is in an upslope direction of a taper.
18. The spool according to claim 1, comprising a bobbin upon which the optical fibre is wound, wherein the bobbin defines a bobbin axis and a winding surface upon which winding surface the optical fibre is wound.
19. (canceled)
20. The spool according to claim 18, wherein at least a portion of the winding surface is at least one of parallel with the bobbin axis and tapered relative to the bobbin axis.
21. (canceled)
22. The spool according to claim 18, wherein one portion of the winding surface of the bobbin is tapered relative to the bobbin axis, and an adjacent portion of the winding surface is parallel relative to the bobbin axis.
23. The spool according to claim 22, wherein winding of the optical fibre on to the bobbin is initiated on the tapered portion.
24. The spool according to claim 22, wherein the first axial direction is a direction which is in an up-sloping direction of the tapered portion.
25. The spool according to claim 18, wherein the bobbin comprises a store region for storing a length of the optical fibre separately from the wrap segments, and the store region at least one of accommodates one end region of the optical fibre and is provided adjacent the winding surface of the bobbin.
26. (canceled)
27. (canceled)
28. (canceled)
29. (canceled)
30. (canceled)
31. The spool according to claim 18, wherein the bobbin comprises a discharge region to improve discharge of the fibre from the bobbin.
32. (canceled)
33. The spool according to claim 31, wherein the discharge region comprises an annular lip.
34. The spool according to claim 1, wherein at least a portion of the optical fibre comprises a coating.
35. (canceled)
36. (canceled)
37. The spool according to claim 1, wherein the spool is non-rotatable.
38. The spool according to claim 1, wherein at least a portion of the spool is rotatable.
39. The spool according to claim 38, wherein the spool is driven by a torque applied to the spool by the action of the fibre despooling therefrom.
40. The spool according to claim 1, comprising multiple spool portions, each comprising a plurality of overlapping wrap segments.
41. The spool according to claim 40, wherein the spool portions are rotatable relative to each other.
42. (canceled)
43. (canceled)
44. A method for winding a length of optical fibre to form a spool, the method comprising: winding the optical fibre around an axis of the spool to form a plurality of wrap segments arranged axially along the spool axis, wherein adjacent wrap segments partially overlap in the axial direction, each wrap segment being formed by winding a first wrap layer in a first axial direction over a first axial distance, and winding a second wrap layer over the first wrap layer in a reverse second axial direction over a second axial distance greater than the first axial distance, wherein at least one of the optical fibre extends continuously from the second wrap layer of one wrap segment to the first wrap layer of an adjacent wrap segment, and the method further comprises providing a change in winding pitch during transition from the first wrap layer to the second wrap layer.
45. A spool of optical fibre for mounting in a device such that the optical fibre can be despooled and deployed from the device, the spool comprising: a spool axis; a length of optical fibre wound around the spool axis to form a plurality of wrap segments arranged axially along the spool axis, wherein adjacent wrap segments partially overlap in the axial direction, wherein each wrap segment comprises a first wrap layer wound in a first axial direction and a second wrap layer wound over the first wrap layer in a reverse second axial direction, wherein a transition of the optical fibre from the first wrap layer to the second wrap layer is provided with a change in winding pitch.
46. (canceled)
47. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0101] These and other aspects of the present disclosure will now be described, by way of example only, with reference to the accompanying Figures, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
[0124] Aspects of the present disclosure relate to a spool of optical fibre which may be mounted in a device such that the fibre may be deployed from the device. The device may traverse through a bore, such that the fibre becomes deployed within the bore. The device may be used in many applications or environments. For the purposes of the present description the device is for use within a wellbore, but it should be recognised that this is merely exemplary. It should be understood that the drawings presented are not provided to scale, and may not reflect actual dimensions, ratios, angles, number of features and the like.
[0125]
[0126] A perspective view of the device 10 is provided in
[0127]
[0128] The device 10 includes an internal funnel 32 which functions to guide fibre despooled from the bobbin 24 towards the exit 18. The exit 18 includes a throughbore 34 which is dimensioned to a similar diameter as the fibre, and in some examples the bore 34 may provide a degree of resistance to fibre passing therethrough. This may assist to control the rate of fibre deployment. In some examples a volume of grease or similar material may be provided within the cavity 22, for example within the internal funnel 32. Such grease may become coated on a fibre during deployment from the device 10. The grease may function to provide a degree of resistance to the deployment of the fibre, to permit the fibre to stick to a wall of the wellbore 12, to protect the fibre, to provide lubrication to the fibre and the like.
[0129]
[0130] The bobbin 24 further comprises an annular lip 44 at the distal end 28. As will be described in more detail below the annular lip 44 assists during despooling of fibre from the bobbin 24.
[0131] The bobbin 24 also includes an annular recess 46 at the proximal end 26, separated from the conical portion 38 by an annular lip 48. The annular recess 46 functions as a storage area to store one or more turns of optical fibre, such that an end of said optical fibre is readily accessible following winding onto the bobbin 24, facilitating any testing operations and the like prior to being installed in the device 10.
[0132] In the present example the bobbin 24 includes an internal pocket 52 extending into the proximal end 26, wherein a further feed-through bore 54 is provided to facilitate passage of fibre from the annular recess 46 into the pocket 52. The pocket 52 may accommodate components or apparatus, such as one or more sensors, a light source, a light receiver, a controller, and the like. Fibre wound on the bobbin 24 may be connected to a component within the pocket 52.
[0133] A description of a sequence of winding a length of optical fibre will now be described with reference to
[0134] The initial winding stage of an optical fibre 58 is illustrated in
[0135] The fibre 58 is then wound in a first axial direction, indicated by arrow 62, relative to the bobbin axis 42 (which may also define a spool axis) to form a number of adjacent individual turns or wraps, at a steep winding pitch which provides the adjacent wraps in contact with each other (i.e., a closed winding pitch). In the present case the first axial direction is such that the fibre 58 is added to the bobbin 24 in an upslope direction of the conical portion 38, until reaching point 64, thus defining a first wrap layer 66. By winding in an upslope direction each wrap or turn provides support to the subsequent wound wrap or turn of the fibre 58.
[0136] As shown in
[0137] Following this, as illustrated in
[0138] The winding process may be continued in the same manner, as illustrated in
[0139] The winding of the fibre 58 may be completed by winding a final wrap layer 97 in the direction of arrow 99 shown in
[0140] The provision of partially overlapping wrap segments may be such that at least a proportion of one wrap segment is supported or constrained by the overlapping adjacent segment. Further, the multiple adjacent and overlapping segments may provide a degree of resistance to being disturbed by any object, such as the despooled portion of the fibre, dragging thereacross. Also, the supporting effect of the overlapping segments may be such that any requirement for end flanges may be minimised or eliminated.
[0141]
[0142] The axial fleeting movement or traverse made by a launch or release point 102 of the optical fibre 58 during despooling from an individual wrap layer is limited to the axial length of each individual wrap segment, and not, as conventionally known, the entire axial length of the spool, which may otherwise cause complications, such as from the unwound section of fibre effectively dragging across and possibly disturbing the windings still on the spool.
[0143] In the present example the bobbin 24 is rotatably fixed within the device 10. In such an arrangement the fibre launch point 102 will orbit the spool during despooling. In alternative examples the bobbin 24 may be rotatably mounted in the device 10. In such an arrangement the action of the fibre 58 despooling may apply a torque to the bobbin 24, thus causing said bobbin 24 to rotate.
[0144] With reference to
[0145] Reference is now made to
[0146] The proximal end 126 of the bobbin 124 includes an annular recess 146 for storing an end region of fibre when wound on the bobbin 124. As illustrated in
[0147] Fibre may be wound on the bobbin 124 in the same manner described above, with winding initiated again at the interface between the conical and cylindrical portions 138, 140.
[0148] In
[0149] In the example shown in
[0150] In the examples provided above the bobbin includes a winding surface having both conical and cylindrical portions. However, other forms of bobbin may be provided, an example of which is shown in
[0151] A sequence of winding fibre 58 on the bobbin 224 is shown in
[0152] As shown in
[0153] The fibre 58 may be despooled in either axial direction from the bobbin 224, as shown in
[0154] An alternative bobbin 324 is illustrated in
[0155] As shown in
[0156] The fibre 58 may be despooled in either axial direction from the bobbin 324, as shown in
[0157] Reference is now made to
[0158] Reference is now made to
[0159] When the spool 524 is fully loaded, despooling may cause the entire spool 524 to rotate in unison, or indeed the spool 524 may remain static depending on the torque applied during despooling. As the fibre 58 is depleted, for example fully depleted from the first bobbin 524a, the fibre 58 may form a helix around said first bobbin 524a. The ability of the first bobbin 524a to rotate may be such that the helix of fibre may apply a torque sufficient to allow the first bobbin 524 to rotate. However, it will be appreciated that in circumstances in which some or all of the bobbins 524a-c are configured to rotate, it may be the case that after a bobbin has been depleted (e.g. 524a), then that depleted bobbin may rotate less so than the rotation experienced by a despooling bobbin. At some point, during despooling of the fibre 58 from the device 10, a particular depleted bobbin may indeed stop rotating (e.g. as fibre 58 passing thereacross the depleted bobbin may not cause sufficient torque to cause the bobbin to rotate). In some cases, a depleted bobbin may stop rotating, or reduce the rate of rotation, even though the following depleting bobbin continues to rotate (and potentially rotates in synchrony with some or all of the yet to be despooled bobbins).
[0160] Reference is now made to
[0161] The nature of a fibre winding arrangement as described herein may facilitate an efficient manner of applying a different coating between the different axial portions of the fibre 616. For example,
[0162] It should be understood that the examples provided are merely exemplary of the present disclosure, and that various modifications may be made thereto.