KINEMATICS FOR VEHICLE FLAP

Abstract

The invention relates to an actuator, comprising a spindle drive, a first gear which causes a translational displacement of a first connection unit connected to the spindle drive, and a second gear which engages with the first gear and which is rotationally coupled to a second connection unit, wherein the actuator is designed such that a relative rotation of the two gears with respect to each other causes an actuation of the spindle drive and a displacement of the spindle drive relative to the central axis of the second gear. Furthermore, the invention relates to devices for supporting a pivot member, such as a door, with respect to a parent assembly, such as a vehicle body.

Claims

1. An actuator, comprising: a spindle drive comprising a spindle and a spindle nut threadedly engaged with the spindle; a first gear rotationally coupled to the spindle or the spindle nut, wherein the respective other one of the spindle nut or the spindle is connected to a first connection unit for connecting the actuator to a first parent assembly, and wherein the spindle drive is designed such that a rotation of the first gear causes a translational displacement of the first connection unit; and a second gear engaged with the first gear and rotationally coupled to a second connection unit for connecting the actuator to a second parent assembly, wherein a longitudinal axis of the spindle drive is inclined with respect to a central axis of the second gear, and wherein the actuator is designed such that a relative rotation of the two gears with respect to one another causes an actuation of the spindle drive and a displacement of the spindle drive relative to the central axis of the second gear or an actuation of the spindle drive causes a relative rotation of the two gears with respect to one another and a displacement of the spindle drive relative to the central axis of the second gear.

2. The actuator according to claim 1, wherein the actuator is formed such that a predetermined activation position of the spindle drive is associated with exactly one angular position of the displacement of the spindle drive relative to the central axis of the second gear and vice versa.

3. The actuator according to claim 1, wherein the second gear is rotationally coupled to a housing surrounding the second gear, and wherein the actuator is designed such that a relative displacement of the two gearwheels with respect to one another causes a rotation of the housing relative to the second connection unit.

4. The actuator according to claim 3, wherein a transmission is arranged between the second gear and the housing, and wherein the transmission provides a translation between a rotation of the second gear and a rotation of the housing.

5. The actuator according to claim 4 wherein the transmission is engaged with the second gear via a first thread comprising a first thread pitch and is engaged with the housing via a second thread comprising a second thread pitch, the first thread pitch being different from the second thread pitch.

6. The actuator according to claim 4, wherein the transmission further comprises an intermediate piece threadedly engaged with each of the housing and the second gear and coupled to the second connection unit for conjoint rotation but so as to be axially displaceable.

7. The actuator according to claim 1, wherein the actuator comprises a drive unit, designed to drive at least one of the first gear, the second gear, the spindle, the spindle nut and the housing.

8. A support device for a flap, comprising: a four-joint arrangement which comprises two mutually parallel and laterally spaced coupling rods which are pivotally connected at their respective first ends to a parent assembly; a pivot member to which the coupling rods of the four-joint arrangement are pivotally connected at their respective second ends, and an actuator pivotally connected at one end to the parent assembly and is pivotally connected at its other end to the pivot member, and which is designed, upon activation of the actuator to displace the pivot member relative to the parent assembly.

9. The support device according to claim 8, wherein the actuator comprises a coupling rod which is arranged parallel to and laterally spaced from the coupling rods of the four-joint assembly.

10. The support device according to claim 8, wherein the two coupling rods of the four-joint arrangement have an equal length.

11. The support device according to claim 8, wherein the actuator, in an operative state of the support device, is arranged vertically above the four-joint arrangement.

12. A support device for a flap, comprising: an actuator pivotally connected at its one end to a parent assembly, and pivotally connected at its other end to a pivot member; wherein the actuator is designed, upon activation, to perform a combined change in length of a first portion of the actuator and a relative rotation of a variable-length portion relative to a second portion of the actuator, wherein the second portion of the actuator is associated with one end of the variable-length portion, in order to displace the pivot member relative to the parent assembly; and wherein the actuator is formed such that a predetermined activation position of the variable-length portion is associated with exactly one angular position of the displacement of the variable-length portion relative to a pivot axis of the variable-length portion and vice versa.

13. The support device according to claim 12, wherein the actuator is connected at its end associated with the variable-length portion to the parent assembly and comprises a spacer arranged between the variable-length portion of the actuator and the pivot member.

14. The support device according to claim 12, wherein the support device comprises a further actuator, pivotally connected at its one end to the parent assembly and at its other end to the pivot member; wherein the further actuator is designed, upon activation, to perform a combined change in length of a first portion and a relative rotation of the variable-length portion relative to a second portion of the further actuator that is associated with one end of the variable-length portion, in order to displace the pivot member relative to the parent assembly; and wherein the further actuator is formed such that a predetermined activation position of the variable-length portion is associated with exactly one angular position of the displacement of the variable-length portion relative to a pivot axis of the variable-length portion and vice versa.

15. The support device according to claim 14, wherein a thread pitch direction of a spindle of a first spindle drive is opposite to a thread pitch direction of a spindle of a second spindle drive.

16. The actuator according to claim 7, wherein the drive unit comprises an electric motor.

17. The support according to claim 8, wherein the flap comprises a pivoting door.

18. The support according to claim 8, wherein the parent assembly vehicle body.

19. The support according to claim 8, wherein the coupling rods of the four-joint arrangement are adjacent to an edge of the pivot member.

20. The support according to claim 12, wherein the parent assembly comprises vehicle body.

Description

[0035] In the following, the present invention will be described in more detail based on exemplary embodiments with reference to the accompanying drawings, in which

[0036] FIG. 1 is a perspective view of an embodiment of an actuator according to the invention;

[0037] FIG. 2 is a side cross-sectional view of the actuator according to the invention of FIG. 1;

[0038] FIG. 3 is a schematic view of a portion of a pivoting door in a first embodiment;

[0039] FIG. 4a is a schematic view of a portion of a pivoting door in a second embodiment and a first positioning;

[0040] FIG. 4b is a schematic view of a portion of a pivoting door in the second embodiment of FIG. 4a and a second positioning;

[0041] FIGS. 5a to 5c are schematic views of a support device according to the invention in different positionings;

[0042] FIGS. 6a to 6c are schematic views of a further support device according to the invention in different positionings;

[0043] FIG. 7 is a plan view of a second embodiment of an actuator according to the invention; and

[0044] FIG. 8 is a side cross-sectional view of the actuator according to the invention of FIG. 7;

[0045] In FIG. 1, an actuator according to the invention is generally provided with the reference numeral 10. The actuator 10 comprises a variable-length first portion 12, which is formed here by a spindle drive 12. The spindle drive 12 comprises a cladding tube 14, which is connected to a first connection unit 16 in order to connect the actuator 10 to a first parent assembly (not shown).

[0046] At its end opposite the first connection unit 16, the spindle drive 12 is surrounded by a tube 18, which is firmly connected to a housing 20 of the actuator 10. The housing 20 is rotatably supported by two supports 22 relative to a second parent assembly (not shown). Furthermore, the actuator is attached to the second parent assembly by means of a second connection unit 24. The housing 20 is supported rotatably but in an axially fixed manner relative to the second connection unit 24.

[0047] In the cross section of the actuator 10 shown in FIG. 2, it can be seen that the cladding tube 14 is connected to a spindle nut 26, which in turn is in threaded engagement with a spindle 28 of the spindle drive 12. A rotation of the spindle 28 thus causes an axial displacement of the spindle nut 26, whereby the cladding tube 14 and thus the first connection unit 16 are to be displaced away from the housing 20 and to the housing 20.

[0048] FIG. 2 also shows a drive unit 30 which is formed, for example, by an electric motor. The drive unit 30 is connected to a transmission unit 32, which is connected at its side opposite the drive unit 30 to an output shaft 34.

[0049] A first gear 36 connected to the spindle 28 for conjoint rotation is in engagement with a second gear 38 connected to the output shaft 34 for conjoint rotation. If the drive unit 30 now drives the output shaft 34 and thus the second gear 38, the first gear 36 is set in rotation together with the spindle 28. As a result, as mentioned above, the spindle nut 26 is displaced along an axis A, which here also forms a central axis of the spindle 28.

[0050] On its side opposite the transmission unit 32, the output shaft 34 comprises a first thread 40, which engages with a corresponding mating thread of an intermediate element 42. The intermediate element 42 is supported, for conjoint rotation relative to the second connection unit 24 but so as to be axially displaceable, on a portion which is arranged in the embodiments shown in FIG. 2 at an upper end of the intermediate element 42. At the other lower end of the intermediate element 42, a second thread 44 is arranged, which is in engagement with a corresponding mating thread which is fixedly connected to the housing 20 or formed on an inner side of the housing 20.

[0051] The first thread 40 here has a significantly smaller thread pitch than the second thread 44. Upon rotation of the output shaft 34, the intermediate element 42 is displaced axially relative to the output shaft 34 and the second connection unit 24 via the first thread 40 and due to the above-described axial toothing with respect to the second connection unit 24. Due to the second thread 44 between the intermediate element 42 and the housing 20, the housing 20 is set in rotation upon a translational displacement of the intermediate element 42. The housing 20 in this case rotates about a pivot axis X, which here also forms a central axis of the output shaft 34 and/or of the intermediate element 42 and/or of the second gear 38.

[0052] As a result, this means that an activation of the drive unit 30 causes a rotation of the output shaft 34 and the gear 38 connected thereto, whereby the spindle drive 12 is activated, i.e. extended or shortened, via the first gear 36, and the tube 18 is pivoted about the pivot axis X together with the spindle drive 12 and the housing 20 relative to the second connection unit 24.

[0053] It should again be noted that this results in a positive coupling, so that a change in length of the spindle drive 12 may not be performed without a rotation of the housing 20, and vice versa. Furthermore, this means that, depending on the selection of the first thread 40, the second thread 44, the two gears 36, 38 and/or the spindle drive 12, each angle of the housing 20 relative to the second connection unit 24 is associated with exactly one length position of the spindle drive 12.

[0054] Of course, the actuator 10 according to the invention can also be formed also as a passive unit, that is at least without the drive unit 30, in which a rotation of the housing 20 causes a change in length of the spindle drive 12 or a change in length of the spindle drive 12 causes a rotation of the housing 20 relative to the second connection unit 24, for example due to manual operation.

[0055] An angle between the axis A and the pivot axis X is approximately 90 in the embodiment shown in FIG. 2.

[0056] In the support device 100 shown in FIG. 3, a door is shown as a pivot member 102. For the inventive concept of FIG. 3 to be described, it is irrelevant at this point whether the door 102 is completely illustrated, or whether only a lower half of the door 102, for example, is shown in FIG. 3.

[0057] The door 102 is connected to a vehicle body 106 by means of a four-joint arrangement 104. The four-joint arrangement 104 is formed here from two identical coupling rods arranged parallel to one another. The four-joint arrangement 104 is hinged to the vehicle body 106 such that the coupling rods of the four-joint arrangement 104 can pivot relative to the vehicle body 106 along only a single, for example horizontal, plane.

[0058] At a vertically higher position of the door 102, an actuator, in particular an actuator 10 as described above, is arranged between the door 102 and a portion (not shown) of the vehicle body 106. In this case, in FIG. 3, the actuator 10 is aligned parallel to the coupling rods of the four-joint arrangement 104, so that the actuator 10 in the illustration of FIG. 3 can also be a rotary drive with a rigid coupling rod between the rotary drive and the door 102.

[0059] FIG. 3 illustrates the state in which the door 102 is pivoted out of an access opening 108 of a vehicle comprising the vehicle body 106 in order to release the access opening 108.

[0060] In FIGS. 4a and 4b, a support device 200 is shown, in which the two-joint with a fixed coupling rod is replaced by a variable-length actuator 10. Moreover, the arrangement 200 shown in FIGS. 4a and 4b corresponds to a plan view of the arrangement 100 shown in FIG. 3, to which reference is explicitly made at this point. Accordingly, only the differences between the arrangement 200 shown in FIGS. 4a and 4b and the arrangement 100 shown in FIG. 3 will be described below.

[0061] In contrast to the support device 100, the actuator 10 of the support device 200 may be connected to the vehicle body 206 at almost any location. In the embodiment illustrated in FIGS. 4a and 4b, the actuator 10, as seen in the vertical plan view of these figures, is arranged between the two coupling rods of the four-joint arrangement 204. However, it will be appreciated that the connection point between the actuator and the vehicle body 206 is not located centrally between the two coupling rods of the four-joint arrangement 204, but is arranged adjacent to the coupling rod of the four-joint arrangement 204 that is arranged remotely from the access opening 208. As in the support device 100, the actuator of the support device 200 may also be arranged, for example, at half the height of the door 202, but in any case vertically above the four-joint arrangement 204.

[0062] In FIG. 4a, the state is shown in which the door 202 closes the access opening 208. The actuator 10 is in its extended end position.

[0063] In FIG. 4b, the state is shown accordingly in which the door 202 releases the access opening 208. The actuator 10 is in its retracted end position.

[0064] FIGS. 5a to 5c show a further possible arrangement of a support device 300. Just as the FIGS. 3, 4a and 4b, to which reference is explicitly made in relation to the following description, FIGS. 5a to 5c also show a door 302 which can close or release an access opening 308 of a vehicle comprising a vehicle body 306.

[0065] Connected to the vehicle body 306 is an actuator 10 according to the invention, as described above. In this case, the actuator 10 is connected, by means of its free end of the variable-length portion, to the vehicle body 306. With reference to the embodiment of the actuator 10 described in FIGS. 1 and 2, the first connection unit 16 is connected to the vehicle body 306. A spacer 310, which is here designed as a rigid rod, is connected at its one end to the housing 20 and at its other end to the door 302, wherein it is pivotally supported on the door 302.

[0066] Upon activation of the actuator 10, which causes a positively coupled change in length of the variable-length portion and a rotation of the housing 20, and thus of the spacer 310, the variable-length portion, such as the spindle drive 12, of the actuator 10 is shortened, as seen in the sequence of FIGS. 5a to 5c, and the housing 20, together with the spacer 310, is rotated relative thereto. This has the consequence that the door pivots out of the access opening 308 according to the rotation of the housing 20 and that at the same time the housing 20, and thus a pivot axis of the door 302, is linearly displaced according to the shortening of the variable-length portion of the actuator 10. Due to the coupled rotational and translational displacement of the door 302 out of the access opening 308, a larger entry area 308 can be released or closed.

[0067] To stabilize the door 302, it may be conceivable, for example, to arrange two actuators 10.

[0068] FIGS. 6a to 6c show a further support device 400. The support device 400 differs from the above-mentioned embodiments 100 to 300, to which explicit reference is made, in particular in that two positively coupled actuators, which are realized here by two actuators 10 and 10 according to the invention, are connected at one end to a vehicle body 406 and at the other end to a door 402. Similar to the above-mentioned embodiments, the door 402 is designed to close or release an access opening 408. In the following, therefore, only the differences from the above-mentioned embodiments will be discussed.

[0069] The two actuators 10 and 10 are arranged with their variable-length portion, which is formed in the embodiment shown here by the spindle drive 12, between the vehicle body 406 and the door 402. The spindle drive 12 of the actuator 10 is hinged to one edge of the door 402, whereas the spindle drive 12 of the further actuator 10 is hinged in the region of a centre of the door 402.

[0070] In the particular embodiment illustrated in FIGS. 6a to 6c, the connecting points of the actuators 10 and 10 coincide on the vehicle body 406.

[0071] The thread pitch directions, i.e. the direction of rotation of the threads, of the spindle drives 12 of the actuator 10 and the other actuator 10 are opposite one another, so that, upon rotation of the two variable-length portions of the actuators 10 and 10 in the same direction of rotation, the one portion is extended whereas the other portion is shortened. In the case of an identical thread pitch height of the two threads of the actuators 10 and 10, the door 402 can be displaced parallel in this way, that is, an orientation of the door 402 to the vehicle body 406 remains constant during the displacement of the door 402.

[0072] In FIG. 6a, the door 402 closes the access opening 408. The actuator 10 is fully retracted and the other actuator 10 is fully extended.

[0073] In FIG. 6b, the door 402 is displaced out of the access opening 408 and is located approximately at half the displacement range between the maximum positions of FIGS. 6a and 6c. The variable-length portions of the actuators 10 and 10 are both located approximately at half of their variable-length range. In particular, the variable-length portions of the actuators 10 and 10 are in a same position with respect to their variability in length.

[0074] In FIG. 6c, the door 402 completely releases the access opening 408. The actuator 10 is fully extended in this case, and the other actuator 10 is fully retracted.

[0075] The two actuators 10 and 10 are arranged here, for example, on a lower edge of the door 402 and on a bottom of the vehicle body 406.

[0076] As shown in FIG. 7, the two actuators 10 and 10 can also be realized by a second embodiment of an actuator 10A according to the invention, which is formed substantially identically to the actuator 10 according to the invention, but, instead of one, comprises two spindle drives, namely a first spindle drive 12A and a second spindle drive 12B.

[0077] For this reason, reference is made at this point in relation to the actuator 10A explicitly to the comments on the actuator 10 and 10. In the following, therefore, only the differences of the actuator 10A to the actuator 10 or 10 will be described.

[0078] As can be seen in the side cross-sectional view of FIG. 8, the first spindle drive 12A and the second spindle drive 12B extend substantially perpendicularly from the housing 20A of the actuator 10A. As described with respect to the actuator 10, again, the second spindle drive 12B is driven by a gear 38A arranged in the housing 20A. However, the gear 38A, which is also designed here as a bevel gear, not only has a toothing with respect to a gear 36B of the second spindle drive 12B, but also a toothing with respect to a gear 36A of the first spindle drive 12A. The gear 38A can thus be considered as a double-formed bevel gear.

[0079] This means that, when the gear 38A is driven, the gears 36A and 36B are also driven and in a manner synchronous relative to a rotation of the gear 38A, so that the first spindle drive 12A and the second spindle drive 12B are operated.

[0080] The two spindle drives 12A and 12B may for example have mutually equal thread pitches, which, however, rise in an opposite direction. Thus, upon rotation of the gear 38A, for example, the first spindle drive 12A can be extended by a predetermined distance and the second spindle drive 12B can be shortened by the same distance.

[0081] Of course, it is likewise conceivable for the two spindle drives 12A and 12B to have mutually different thread pitches or portions of thread pitches that are different with respect to one another.