MICROTITER PLATE MIXING CONTROL SYSTEM
20200164365 ยท 2020-05-28
Inventors
Cpc classification
B01F31/24
PERFORMING OPERATIONS; TRANSPORTING
B01L3/5085
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0829
PERFORMING OPERATIONS; TRANSPORTING
B01F31/27
PERFORMING OPERATIONS; TRANSPORTING
B01F2101/23
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/0609
PERFORMING OPERATIONS; TRANSPORTING
B01F35/214
PERFORMING OPERATIONS; TRANSPORTING
B01L9/523
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A microtiter plate mixing control system is disclosed. The system includes a frame, a suspension attached to the frame, and a magnetically responsive horizontal platform supported on the frame by the suspension. A solenoid is adjacent the platform for moving the platform on the suspension. A proximity sensor is adjacent the platform for determining the position of the platform with respect to the frame. A controller is in communication with the proximity sensor and the solenoid for driving the solenoid and moving the platform in response to the proximity sensor.
Claims
1. A microtiter plate mixing control system comprising: a frame; a suspension attached to said frame; a magnetically responsive horizontal platform moveably supported for reciprocating vertical motion on said frame by said suspension; a solenoid adjacent said platform for moving said platform in the vertical axis on said suspension; a proximity sensor adjacent said platform for determining the vertical position of said platform with respect to said frame; and a controller in communication with said proximity sensor and said solenoid for driving said solenoid and moving said platform in response to said proximity sensor.
2. A mixing control system according to claim 1 wherein said proximity sensor is an inductive sensor.
3. A mixing control system according to claim 2 wherein said controller comprises: a microcontroller in communication with said inductive sensor; and a pulse width modulation driven transistor in communication with said microcontroller and said solenoid for controlling the movement of said solenoid in response to input from said proximity sensor.
4. A mixing control system according to claim 1 wherein said solenoid is positioned beneath said horizontal platform and said suspension comprises a plurality of springs.
5. A mixing control system according to claim 3 wherein said microcontroller calculates the pulse width modulation necessary to drive the solenoid at a predetermined frequency and amplitude.
6. A mixing control system according to claim 1 and further comprising: an optical source and an optical sensor responsive to said source that together define an optical path that includes at least one plate well when a microtiter plate is on said magnetically responsive horizontal platform; and wherein said optical detector is in communication with said controller for providing said controller with information based upon the well's effect on optical transmissions between said optical source and said optical detector along said defined optical path.
7. A mixing control system according to claim 6 wherein said source and detector define a reflective optical path that includes a plate well.
8. A mixing control system according to claim 6 wherein said controller drives said solenoid in response to information from said optical detector.
9. A mixing control system according to claim 6 wherein said optical source emits in the infrared frequencies and said detector is responsive to the infrared frequencies produced by said source.
10. A mixing control system according to claim 1 further comprising: a clamping system; and a microtiter plate clamped to said horizontal platform.
11. A method of mixing compositions in small volumes of liquids, the method comprising: positioning a microtiter plate containing compositions to be mixed on a suspension mounted horizontal platform; initiating resonant motion of the horizontal platform along the vertical axis on the suspension; measuring the vertical position of the platform as the platform moves; and driving the motion of the platform along the vertical axis on the suspension in response to the measured vertical position.
12. A mixing method according to claim 11 further comprising the step of measuring the vertical position of the platform after positioning the microtiter plate but before initiating motion along the vertical axis.
13. A mixing method according to claim 11 wherein: the step of measuring the vertical position of the platform is an induction proximity measurement; and the step of driving the motion of the plate comprises driving a solenoid in response to the induction proximity measurement.
14. A mixing method according to claim 13 comprising driving the solenoid by pulse width modulation.
15. A mixing method according to claim 11 further comprising: measuring the optical turbulence of the composition in at least one well in the microtiter plate; and driving the motion of the plate on the suspension in response to the optical turbulence.
16. A mixing method according to claim 11 comprising driving the platform to modulate the frequency across the resonant frequency to bring the system in and out of resonance.
17. A mixing method according to claim 16 comprising modulating the frequency in response to the measured optical turbulence in at least one well in the microtiter plate.
18. A mixing method according to claim 11 comprising driving the platform to modulate the amplitude displacement to disrupt the mixing.
19. A mixing method according to claim 18 comprising modulating the amplitude displacement in response to the measured optical turbulence in at least one well in the microtiter plate.
20. A method of controlled mixing of compositions in small volumes of liquids, the method comprising: driving the resonant motion of a horizontally oriented, suspension mounted microtiter plate along the vertical axis in response to the inductively measured position of the plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0036] Fundamentally, the invention provides the means to control the process of mixing compositions in a microtiter plate using precise vertical motion and precise frequency control.
[0037] The terms horizontal and vertical are used herein in their ordinary dictionary sense. Thus, as an example, the horizontal direction is parallel to level ground or parallel to the horizon. The vertical direction is perpendicular to the plane of the horizon and is sometimes referred to as plumb in the sense that a plumb line will always define the vertical direction. Lawrence Urdang and Stuart Berg Flexner, Editors, The Random House College Dictionary, 1972, Random House Inc.
[0038]
[0039] Fundamentally, the invention provides a greatly improved mixing (and thus reaction) capability within the wells 34.
[0040]
[0041]
[0042] In the illustrated embodiment, a spring (or suspension) support plate 43 is fixed to the baseplate 41 using a plurality of frame bolts 44. A magnetically responsive vertically moveable horizontal platform illustrated as the plate 45 is supported (suspended) on the support plate 43 and the baseplate 41 by a plurality of springs 46. The use of several springs (four are illustrated) helps limit the motion of the plate 45 to one axis; i.e., vertical. In one embodiment the plate 45 is constructed from ferromagnetic material that serves as part of the electromagnetic circuit. Alternatively, the horizontal platform 45 can be constructed with a combination of ferromagnetic and non-magnetic materials to simplify the construction of the overall system.
[0043] A solenoid 47 (
[0044] The proximity sensor is generally an inductive sensor; i.e., an electronic sensor that uses an inductive loop or its equivalent to detect metallic objects without touching them. The operation and structure of such sensors is generally well understood in the art and will not be described in detail herein.
[0045] Other types of position or proximity sensors can be incorporated as alternatives or equivalents provided they do not otherwise interfere with the remainder of the structure or intended operation of the instrument. Examples include (but are not limited to) capacitive transducers, capacitive displacement sensors, eddy-current sensors, and potentiometers.
[0046] The embodiment illustrated in
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[0051] Perhaps most helpfully,
[0052] A female connector 62 is the only portion of the network and electrical connections illustrated in
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[0055] A first regulator 72 is connected to the power input 70, and a second regulator 76 is in series between the first regulator 72 and the controller 71. The power input 70 is also in communication with the solenoid 47 with an appropriate transistorin this case a pulse width modulating MOSFET 73being incorporated in accordance with the method described herein.
[0056] As
[0057] The microcontroller 71 signals an input output (I/O) device 75 which in turn generates the signal to the MOSFET 73 to provide the pulse width modulated signal to the solenoid 47, and thereby moving the resonant plate appropriately.
[0058]
[0059]
[0060] This embodiment, however, also includes an optical source 84 and an optical sensor (detector) 83 that is responsive to the source; i.e., the source will detect the output (wavelength or frequency) produced by the source. Together the source and the detector define an optical path that includes at least one plate well when a microtiter plate is on the magnetically responsive horizontal platform 45. The optical detector is also in communication with the controller for providing the controller with information based upon the well's effectand in particular the effect of the contents in the wellon optical transmissions between the optical source and detector along the defined optical path.
[0061] In the embodiment illustrated in
[0062] In exemplary embodiments, the LED 84 and the detector 83 operate in the infrared (IR) frequencies. The IR frequencies have several advantages in the context of the invention. First, ambient light will not interfere with the optical transmission or measurement. Second, infrared devices are well understood and widely available at generally modest cost. Third, the necessary electronics are minimal, which in the context of the invention avoids generating excess heat from the electronics which in turn could affect the sophisticated temperature conditions or measurements of the reactions in the wells 34 in the plate 30. The exact borders (frequency or wavelengths) that define the infrared portion of the electromagnetic spectrum are subjective, but 3-30 m is often used descriptively. Other frequencies can, of course, be included in the infrared spectrum by opinion or designation (e.g., near infrared as 800 nm to 3 m and far infrared as 30 m to 1 mm). Although the invention finds the infrared frequencies useful, the source and the detector are not limited to these frequencies.
[0063] In general, a detector with a relatively fast response (e.g., a speed of response at least about double the fastest response frequency of the system) is helpful, because it provides the relevant information as closely as possible to real-time. If a real-time measurement is less important, however, a detector with a slower response is entirely appropriate.
[0064] In
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[0067] This optically-based information can be transmitted from the optical detector in communication with the controller to provide the controller with the relevant information based upon the well's effect on the optical transmission along the defined optical path; i.e., the source and detector can provide the controller with useful information about the state of mixing in the wells 34. This mixing information can in turn be used to modulate the drive of the solenoid in a desired amount in response to the information from the optical detector.
[0068] As set forth previously herein, the use of a frequency that is resonant or near-resonant with the natural resonant of the system (here, the resonant plate 45, the springs 46, and the plate 30 and its contents) provides the most efficient use of energy. Indeed, in some circumstances, operating the resonant plate 45 and the microtiter plate 30 at a frequency near the natural resonant reduces the energy required to drive the system by one or more orders of magnitude.
[0069] In another aspect, the invention is a method of mixing compositions in small volumes of liquids. In this aspect, the method comprises driving the resonant motion of a horizontally oriented, moveably mounted microtiter plate in the vertical axis in response to the inductively measured position of the plate. In particular, the vertical motion is driven at a frequency near the natural resonant frequency of the mounted microtiter plate.
[0070] In stepwise fashion, the method includes positioning a microtiter plate containing the compositions to be mixed on a suspension mounted horizontal magnetically responsive platform. Resonant motion of the horizontal platform on the suspension (springs are illustrated) is then initiated and the vertical position of the platform is measured as the platform moves. The plate is then proactively driven (i.e. by the solenoid) in response to the measured vertical position.
[0071] In carrying out the method, the structural aspects of the invention incorporate a suspension or flexure system; e.g., the springs 46. As is generally well understood in basic physics, a mass connected to a spring will define a natural resonant frequency that is based upon the mass that is connected to the spring, gravity, the spring constant, and the spring's initial displacement. Driving the mass at the resonant frequency in concert with precise control of the amplitude in turn gives accurate mixing control unavailable in other systems to date.
[0072] In this regard, the induction proximity sensor (e.g. 50 in the figures) also measures the position of the resonant plate 45 before resonant motion is initiated. This position is a function of the weight of the microtiter plate 30 and its contents. As a result, the proximity sensor 50 provides information about the initial mass (i.e., the microtiter plate 30 and its contents) as well as accurate feedback control of the microtiter plate's movement. When the initial mass is known, the effect of the change in the mass (the plate) on the natural frequency can be calculated and used to precisely control (using the solenoid) the resonant motion of the resonant plate 45 and thus of the microtiter plate 30 and thus of the compositions in the wells 34. Inductive sensor feedback allows quick and accurate determination of the resonant frequency after the detection of the first resonant wave.
[0073] Stated differently, an empty microtiter plate suspended on the moveable plate 45 and the springs 46 has one natural resonant frequency, but adding compositions (usually including liquids) to any one or more of the wells 34 will in turn change the overall mass and thus change the overall resonant frequency. Although this could potentially be problematic, the incorporation of the induction proximity sensor 50 combined with the knowledge of the effective mass of the system (based upon the initial measurement of the system at rest) provides absolute control over the resonant motion of the instrument.
[0074] As set forth previously, accurate, repeatable chemical reactions require precise control of all phases of the chemical reaction. Although this is usually understood in terms of the concentrations of reactants, the temperature, and similar factors, in reactions that incorporate multiple reactions in the many wells of a microtiter plate, any mixing step essentially adds another variable to the reaction parameters. To the extent this variable can be controlled, or its differences eliminated from reaction to reaction and plate to plate, the relevant reactions can be correspondingly controlled and understood.
[0075] In both the method and apparatus aspects of the invention, the mechanism e.g., the illustrated suspended plate 45is supported by the suspension (e.g., springs 46) which is selected to permit resonant oscillation at (or near) the specified frequency of 140 Hz.
[0076] With this capability, the controller initiates a force on the mechanism so that the resonant plate 45 begins to oscillate at the natural frequency of the particular system. As this natural initial oscillation begins, the inductive proximity sensor 50 determines the position and adjusts the force input using the solenoid 47. The solenoid 47 is driven using pulse width modulation via the microcontroller 71 and the MOSFET 73 to produce a desired vertical displacement at the intended 140 Hz frequency or as a frequency follower.
[0077] Pulse width modulation (PWM) is a technique used in many applications, and is well-understood by those of ordinary skill in this and many other arts, and accordingly will not be discussed in detail herein. Described generally, pulse width modulation is a technique for controlling analog circuits using the digital output of a microcontroller. In PWM, the duty cycle of a square wave is modulated to encode a specific analog signal level.
[0078] In the invention, the resonant movement of the microtiter plate 30 is essentially analog in nature, but the invention controls it digitally using pulse width modulation. By digitally controlling the pulse width applied to the solenoid 47, the invention precisely controls the analog motion of the suspended plate 45, and thus controls the motion of the microtiter plate 30.
[0079] As an additional advantage, because the microcontroller 71 can record the oscillation pattern (frequency, number of oscillations, displacement), critical information can be developed and recorded for optimizing and repeating the specific mixing needs of particular chemical reactions.
[0080] In another embodiment the invention is a method of mixing compositions in small volumes of liquids that includes the steps of positioning the microtiter plate containing the compositions to be mixed on the suspension (spring) mounted horizontal platform, initiating resonant motion of the horizontal platform in the vertical axis on the suspension; measuring the optical turbulence of the composition in and at least one well in the microtiter plate; and driving the vertical motion of the plate on the suspension in response to the optical turbulence. The use of the optical source and detector can be carried out independently of the measurement of the vertical position of the platform, or concurrently with the measurement of the vertical position of the platform.
[0081] Relevant testing indicates that a sample can be mixed thoroughly in between about 30 seconds and several minutes under these conditions.
[0082] The system avoids exceeding acceptable laboratory sound levels; will operate in a laboratory environment; holds a standard microtiter plate; operates under relevant global alternating current power sources; is CE (Conformit Europenne) compliant and optionally can be operated by remote control using appropriate wireless transceivers or physical electrical connections (e.g., USB) for Wi-Fi or Bluetooth.
[0083] Timing circuits are generally well understood in the art and can be applied to the system as can an appropriate timing function to provide continuous or pulsed operation for a specific duration. Additional benefits are achieved by incorporating mixed timing control patterns which allow for sweeping frequency and/or displacement to achieve an additional disruption to the sample mixing.
[0084] In another aspect, the method comprises fixing the microtiter plate (with the compositions in the wells) on the suspension mounted horizontal platform in a manner that keeps the vertical motion of the plate and the horizontal platform congruent with one another. Stated differently, if the microtiter plate is fixed properly its motion will be congruent with that of the horizontal platform. Alternatively, however, if for some reason the connection or relationship between the microtiter plate and the horizontal platform allows for some degree of secondary movement, even if very small, the possibility existsand in some cases is quite likelythat a secondary harmonic will be set up in the liquid in the cells that is different from the intended harmonic defined by the movement of the horizontal platform.
[0085] Such different harmonic motions (i.e., as between the microtiter plate and the instrument) can be significant in the context of the sophisticated reactions being carried out in the small volumes of the microtiter plate wells. These variations among and between wells may affect both the mixing and the chemical reaction results in an unintended manner. Again, one of the goals of the invention and the corresponding problem to be solved is to reduce or eliminate unwanted variables even variations in mixingamong and between otherwise similar reactions in otherwise similar wells so that the reactions can be accurately observed in terms of those variables that are intentionally different.
[0086] In that regard, the method also includes the steps of fixing the microtiter plate on the suspension mounted horizontal platform, initiating the vertical resonant motion of the horizontal platform and the fixed microtiter plate on the suspension and at the same amplitude and frequency. In this aspect, however, the method includes the step of driving the vertical motion of the platform and the plate on the suspension until the plate reaches resonance, and then relaxing the motion of the platform and the plate until the compositions (i.e., the liquids and other contents) in the wells in the plate are all substantially at rest.
[0087] The driving and repeating steps are then repeated until the desired degree of mixing is complete. In this regard, a high-frequency camera has been found to be useful in confirming that the liquids in the cells in the microtiter plate are all at rest.
[0088] Furthermore, it has been discovered that the repeated cycles of relaxation to liquid rest followed by a driving pulse to the resonant frequency provides a highly uniform mixing step among and between all of the wells in the microtiter plate. More specifically, it appears that the mixing is more consistent than rotational or ultrasonic vibrations within the same time intervals.
[0089] In current embodiments, it is been determined that the mixing is highly uniform when the driving and relaxing steps are fixed intervals, with the relaxation step being longer (more time) then the driving step. In particular, excellent results have been attained when the ratio of the driving step to the relaxation step is between about 1:3 and 1:5 (measured by time) with 1:4 working particularly well from an empirical standpoint.
[0090] This can also be expressed as a step of driving the motion of the platform to resonance for an interval of about one second, followed by an interval of relaxation that extends between three and five seconds, with four seconds of relaxation for every second of pulsing to resonance being empirically very satisfactory to date.
[0091] In the drawings and specification there has been set forth preferred or exemplary embodiments of the invention, and although specific terms have been employed, they are used in a generic and descriptive sense only and not for purposes of limitation, the scope of the invention being defined in the claims.