Capacitive sensor
10666252 ยท 2020-05-26
Assignee
Inventors
- Dietrich Schupp (Weissach, DE)
- Joachim Frangen (Heilbronn, DE)
- Volker Eisenhardt (Rutesheim, DE)
- Norbert Wenzel (Rutesheim, DE)
- Volker Hartmann (Lorch, DE)
- Frank Gaesslein (Waiblingen, DE)
Cpc classification
F16P3/148
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16P3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A capacitive sensor for detecting at a surface that an object is approaching which is designed to be flexurally rigid and/or torsionally rigid. The capacitive sensor includes a circuit carrier and/or a spacer element and/or a carrier. In this case, the circuit carrier is designed to be flexurally rigid and/or torsionally rigid and/or the spacer element is designed to be flexurally rigid and/or torsionally rigid and/or the carrier is designed to be flexurally rigid and/or torsionally rigid. The circuit carrier is in the form of a circuit board and is used for making electrical contact with the electrically conductive surfaces of the capacitive sensor. The spacer element is situated between the electrically conductive surfaces and the circuit carrier. The carrier is designed for connecting the capacitive sensor to a machine part, in particular to a machine part of an industrial robot.
Claims
1. A capacitive sensor for detecting at a surface that an object is approaching, the capacitive sensor being designed to be at least one of flexurally rigid and torsionally rigid, the capacitive sensor comprising: a circuit carrier having a planar surface; at least two electrically conductive surfaces which are laterally spaced apart and adjoin one another, the electrically conductive surfaces being co-planar with each other and laterally spaced apart from each other and disposed on the planar surface of the circuit carrier, wherein the conductive surfaces are insulated with respect to one another and form an electrical capacitor in such a way that an electric field corresponding to a capacitance of the electrical capacitor is formed across the co-planar conductive surfaces and that a value of the capacitance changes when an object is approaching; a further circuit carrier having a further planar surface, the further circuit carrier being disposed with respect to the circuit carrier at an angle between 45 and 90 with respect to one another; and at least two further electrically conductive surfaces which are laterally spaced apart and adjoin one another, the further electrically conductive surfaces being laterally spaced apart from each other and disposed on the further planar surface of the circuit carrier of the further circuit carrier so that the electrically conductive surfaces and the further electrically conductive surfaces are at an angle between 45 and 90 with respect to one another.
2. The capacitive sensor as recited in claim 1, wherein the circuit carrier is at least one of flexurally rigid and torsionally rigid.
3. The capacitive sensor as recited in claim 2, wherein the circuit carrier is a circuit board including strip conductors, the circuit carrier contacting the electrically conductive surfaces with electrical components.
4. The capacitive sensor as recited in claim 3, wherein the capacitive sensor includes a spacer element, the spacer element being designed to be at least one of flexurally rigid and torsionally rigid.
5. The capacitive sensor as recited in claim 4, wherein the spacer element is situated between the electrically conductive surfaces and the circuit carrier.
6. A capacitive sensor for detecting at a surface that an object is approaching, the capacitive sensor being designed to be at least one of flexurally rigid and torsionally rigid, the capacitive sensor comprising: a circuit carrier having a planar surface; at least two electrically conductive surfaces which are laterally spaced apart and adjoin one another, the electrically conductive surfaces being co-planar with each other and laterally spaced apart from each other and disposed on the planar surface of the circuit carrier, wherein the conductive surfaces are insulated with respect to one another and form an electrical capacitor in such a way that an electric field corresponding to a capacitance of the electrical capacitor is formed across the co-planar conductive surfaces and that a value of the capacitance changes when an object is approaching, wherein: the circuit carrier is at least one of flexurally rigid and torsionally rigid, the circuit carrier is a circuit board including strip conductors, the circuit carrier contacting the electrically conductive surfaces with electrical components, the capacitive sensor includes a spacer element, the spacer element being designed to be at least one of flexurally rigid and torsionally rigid, the spacer element is situated between the electrically conductive surfaces and the circuit carrier the electrically conductive surfaces make contact with the circuit carrier via electrically conductive connections through the spacer element.
7. The capacitive sensor as recited in claim 1, wherein the capacitive sensor includes a carrier, the carrier being at least one of flexurally rigid and torsionally rigid.
8. The capacitive sensor as recited in claim 7, wherein the carrier is designed in such a way that the capacitive sensor is connectable to a machine part via the carrier.
9. The capacitive sensor as recited in claim 2, wherein the capacitive sensor includes one further circuit carrier, the further circuit carrier being a circuit board or foil, and the electrically conductive surfaces are situated on the further circuit carrier.
10. The capacitive sensor as recited in claim 2, wherein the capacitive sensor is at least one of flexurally rigid and torsionally rigid only after at least one of: i) encapsulating the capacitive sensor, ii) filling the capacitive sensor with foam, and iii) embedding the capacitive sensor in a gel.
11. A capacitive sensor for detecting at a surface that an object is approaching, the capacitive sensor being designed to be at least one of flexurally rigid and torsionally rigid, the capacitive sensor comprising: a circuit carrier having a planar surface; at least two electrically conductive surfaces which are laterally spaced apart and adjoin one another, the electrically conductive surfaces being co-planar with each other and laterally spaced apart from each other and disposed on the planar surface of the circuit carrier, wherein the conductive surfaces are insulated with respect to one another and form an electrical capacitor in such a way that an electric field corresponding to a capacitance of the electrical capacitor is formed across the co-planar conductive surfaces and that a value of the capacitance changes when an object is approaching, wherein the capacitive sensor is made up of a composite of at least two different layers, each layer being itself flexible and the capacitive sensor is at least one of flexurally rigid and torsionally rigid only due to the composite of the two different layers, at least one of the two different layers including at least one of a circuit carrier, a spacer element, a carrier, and a further circuit carrier.
12. The capacitive sensor as recited in claim 1, wherein at least two of the electrically conductive surfaces are slanted with respect to one another at an angle between 0 and 135.
13. The capacitive sensor as recited in claim 12, wherein the angle is between 45 and 90.
14. The capacitive sensor as recited in claim 1, wherein the capacitive sensor includes at least three electrically conductive surfaces which are interconnected in such a way that the electrically conductive surfaces form at least two electrical capacitors, the electrically conductive surfaces being situated in such a way that detection areas, which are formed by electrical field lines, of the two electrical capacitors at least partially overlap.
15. The capacitive sensor as recited in claim 14, wherein the at least three electrically conductive surfaces include four electrically conductive surfaces.
16. A machine part including multiple capacitive sensors, the capacitive sensors being at least one of flexurally rigid and torsionally rigid, the capacitive sensors including at least two electrically conductive surfaces which are laterally spaced apart and adjoin one another, the conductive surfaces being insulated with respect to one another and form an electrical capacitor in such a way that a value of a capacitance of the electrical capacitor changes when an object is approaching, wherein the capacitive sensors cover the entire outer surface of the machine part in such a way that spatial surroundings of the machine part are monitored for the approach by an object, each of the capacitive sensor comprising: a circuit carrier having a planar surface, wherein the electrically conductive surfaces are co-planar with each other and laterally spaced apart from each other and disposed on the planar surface of the circuit carrier, wherein the conductive surfaces are insulated with respect to one another and form the electrical capacitor in such a way that an electric field corresponding to the capacitance of the electrical capacitor is formed across the co-planar conductive surfaces and that a value of the capacitance changes when the object is approaching, wherein at least one of the capacitive sensors further includes: a further circuit carrier having a further planar surface, the further circuit carrier being disposed with respect to the circuit carrier of the at least one capacitive sensor at an angle between 45 and 90 with respect to one another; and at least two further electrically conductive surfaces which are laterally spaced apart and adjoin one another, the further electrically conductive surfaces being laterally spaced apart from each other and disposed on the further planar surface of the further circuit carrier so that the electrically conductive surfaces and the further electrically conductive surfaces are at an angle between 45 and 90 with respect to one another.
17. The machine part as recite in claim 16, wherein the machine part is an industrial robot.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments of the present invention are represented in the figures and are described in greater detail below with reference to multiple figures.
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DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
(12) A capacitive sensor for detecting at a surface that an object is approaching is described below, the capacitive sensor being designed to be flexurally rigid and/or torsionally rigid. The capacitive sensor preferably includes a circuit carrier and/or a spacer element and/or a carrier. In this case, the circuit carrier is designed to be flexurally rigid and/or torsionally rigid and/or the spacer element is designed to be flexurally rigid and/or torsionally rigid and/or the carrier is designed to be flexurally rigid and/or torsionally rigid. The circuit carrier is preferably in the form of a circuit board and is used for making electrical contact with the electrically conductive surfaces of the capacitive sensor. The spacer element is situated between the electrically conductive surfaces and the circuit carrier. The carrier is designed for connecting the capacitive sensor to a machine part, in particular to a machine part of an industrial robot.
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(20) Preferably, carriers 42 and/or sensor segments 32 and/or the sensor elements in the preceding exemplary embodiments are flat. Alternatively, carriers 42 and/or sensor segments 32 and/or the sensor elements in the preceding exemplary embodiments form surfaces having any shape.
(21) The flexural rigidity and/or torsional rigidity of the capacitive sensor are/is achieved with the aid of a flexurally rigid and/or torsionally rigid carrier and/or with the aid of a flexurally rigid and/or torsionally rigid circuit carrier and/or with the aid of a flexurally rigid and/or torsionally rigid spacer element and/or a combination of these elements.
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(23) The electrically conductive surfaces designed as electrodes are preferably quadrangular. Alternatively or additionally, the electrically conductive surfaces are designed as triangles. In one further variant, the electrically conductive surfaces are round and/or polygonal. Preferably, the sensor elements have a 2-channel design and include at least three, preferably four, electrically conductive surfaces, which are situated and interconnected in such a way that the electrical field lines of the at least two capacitors formed by the interconnection of the electrically conductive surfaces cover a shared spatial area.
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(26) Presented in the following is a description, which is based on the use of the capacitive sensor in a robot, by way of example, of how a sensor element detects that an object is approaching, in particular a human body part, on the basis of the change in the value of the capacitance of a capacitor, the capacitor being formed by the two electrically conductive surfaces and the open field space, as a dielectric. During an initialization of the sensor element, the capacitances to be monitored are measured and are stored one time as start values C.sub.ij0. During operation, the capacitances C.sub.ij to be monitored are measured cyclically in a constant time period, typically 100 Hz-1000 Hz. The information regarding an approach may be derived from an evaluation of these data.
(27) Two preferred methods are described in the following, which supplement one another and, therefore, the two may be used simultaneously. An approach is reported when at least one of the methods detects an approach.
(28) a) static approach detection
(29) An approach is detected when the following applies for at least one capacitance C.sub.ij |(C.sub.ij-C.sub.ij0)/C.sub.ij0|>T.sub.stat ; C.sub.ij: instantaneous measured capacitance value ; C.sub.ij0: measured value stored during initialization ; T.sub.stat: applicable threshold value, unit: %.
(30) This means, when at least one measured capacitance value C.sub.ij deviates from its initialization value by more than T.sub.stat, an approach is detected, wherein a typical value range for T.sub.stat is 10%-50%.
(31) b) dynamic approach detection
(32) An approach is detected when the following applies for at least one capacitance C.sub.ij d(C.sub.ij/C.sub.ij0)/dt>T.sub.dyn ; dt: observation period ; T.sub.dyn: applicable threshold value, unit: %/s
(33) This means, when at least one measured capacitance value C.sub.ij changes by more than (T.sub.dyn*dt) in any time period dt, an approach is detected, wherein a typical value range for dt is 0.1 s-1 s and a typical value range for T.sub.dyn is 10%/s-100%/s. The values for T.sub.dyn and T.sub.stat are established during the system application.
(34) Typically, uniform data may be used for a multitude of sensor elements, whereby an individual specification of the limiting values for individual sensor elements may also be provided in special cases.
(35) Since the change in capacitance increases disproportionately during an approach, the dynamic approach detection effectuates a large operating distance at high speeds and a small operating distance at low speeds. This supports the physical laws that longer braking distances are required at high speeds. Therefore, a collision-free operation of the robot is supported by the dynamic function.
(36) At the same time, an accidental deployment at low speeds is avoided, since a slow change in capacitance does not result in the threshold value T.sub.dyn being exceeded. In this way, for example, a machine part, which is operating slowly, as intended, in the proximity of the capacitive sensor does not result in an accidental deployment.
(37) The static approach detection also prevents a pinching of body parts at low speeds, since a reliable machine stoppage always takes place when the minimum distance established by T.sub.stat is fallen below.
(38) At a certain rate of change of the capacitance and/or if the capacitance falls below or exceeds the above-described limiting values, it is inferred that there is an approach between the sensor element and an object, for example, a person, which has the potential for collision.
(39) Circuit parts of the evaluation units of the sensor elements convert the measured values of the capacitances into electrical signals and transmit these to a central control unit which is not shown in the figures. The evaluation units preferably carry out a cyclical self-diagnosis for checking all safety-relevant functions of the sensor element.
(40) All the evaluation units of the sensor elements are connected to the central control unit via electrical lines for energy and data transmission.
(41) A large number of sensor elements or sensor segments adjoining one another in a row preferably form a planar capacitive sensor which covers the entire outer surface of a machine part, in particular a robot, particularly preferably a robotic arm as the machine part, in such a way that the spatial surroundings of the machine part may be monitored with respect to the approach by an object.
(42) The described capacitive sensor or the sensor segments or the sensor elements may be utilized in various areas of application, for example, in robots, in particular industrial robots or service robots, and mobile platforms, vehicles, in particular unmanned vehicles, in medical technology and/or in the entertainment industry.