Flame arresters
10661108 ยท 2020-05-26
Assignee
Inventors
Cpc classification
International classification
Abstract
A flame arrester 10, the flame arrester 10 having a housing 2 in which there is provided a flame arrester element 3 and into which extends a conduit 1, a portion of the conduit being at least partially surrounded by the flame arrester element 3 and wherein the conduit 1 has a principal flow axis extending along the conduit for flow of gas into or out of the flame arrester 10 and the flame arrester element 3 has a principal flow axis for flow of gas out of or in to the flame arrester 10, the principal flow axis along said portion and the principal flow axis through the flame arrester element 3 extending in opposite directions and wherein the conduit 1 has a cross sectional area A and, at a working surface, the flame arrester element 3 has a cross sectional area of A or above.
Claims
1. A flame arrester, the flame arrester having a housing comprising an end wall and a side wall extending from the end wall, and in which housing there is provided a flow volume, a flame arrester element and in which housing extends a first conduit and a second conduit, the second conduit being defined between the first conduit and the side wall, along at least a portion of the first conduit the first conduit is surrounded by the flame arrester element, the flame arrester element being within the second conduit and extending from the first conduit to contact the side wall of the housing, and wherein the first conduit has a principal flow axis extending along the first conduit for free flow of gas into and out of the flame arrester and into and from the flow volume and the flame arrester element has a principal flow axis for flow of gas along the second conduit and to and from the end of the first conduit out of and into the flow volume within the housing, the principal flow axis along said portion of the first conduit and the principal flow axis through the flame arrester element extending in opposite directions, the first conduit and the second conduit being in free fluid communication such that gas flowing into the housing of the flame arrester passes through the flame arrester element into the flow volume and into the first conduit and wherein the first conduit has a cross sectional area A and, at a working surface, the flame arrester element has a cross sectional area of A or above.
2. A flame arrester according to claim 1, wherein the flame arrester element is located concentrically or eccentrically around the conduit.
3. A flame arrester according to claim 1, wherein at least a portion of the flame arrester element is inclined with respect to the principal flow axis along the conduit.
4. A flame arrester according to claim 3, wherein the flame arrester element has a frusto-conical shape, flaring inwardly or outwardly with respect to the principal flow axis.
5. A flame arrester according to claim 1, wherein the conduit comprises an extension which protrudes beyond the flame arrester element.
6. A flame arrester according to claim 5, wherein the extension protrudes into a flow volume provided between facing surfaces of the flame arrester element and the end wall of the housing.
7. A flame arrester according to claim 6, wherein the extension protrudes into the flow volume by a distance of from 0.3 to 3 times a transverse dimension of the conduit.
8. A flame arrester according to claim 5, wherein the extension comprises one or more apertures.
9. A flame arrester according to claim 1, wherein the conduit comprises a flow restriction along its length.
10. A flame arrester according to claim 9, wherein the conduit comprises a flow restriction at or about a terminal portion thereof and the flow restriction or the conduit comprises one or more through holes.
11. A flame arrester according to claim 1, comprising one or more of a solids trap, a liquid drain, cleaning nozzles arranged to discharge a cleaning medium into the flow volume and/or through the flame arrester element.
12. A flame arrester according to claim 1, wherein the housing comprises two parts, a first part in which the flame arrester element is located and a second part, the two parts being permanently or releasably secured together.
13. A flame arrester according to claim 1, wherein the conduit has an external diameter D and/or a cross sectional area A, and the flame arrester element has an external diameter of at least 2.25 D, and/or a cross sectional surface area across at least one of its surfaces of 2A, 3A or 4A.
14. A flame arrester according to claim 1, the flame arrester being at least partially located within an exterior housing.
15. A flame arrester according to claim 14, wherein the conduit extends through an exterior housing, the exterior housing further comprising a second conduit, gas being able to flow via the first conduit through the flame arrester and thence to the second conduit.
16. A flame arrester according to claim 1, wherein the flame arrester element comprises a laminate of crimped and flat ribbon secured to the conduit, the laminate being wound around the conduit with the end of the laminate being secured to a preceding layer thereof.
17. A flame arrester according to claim 16, wherein the conduit extends on at least one side of the flame arrester element to provide an extension portion which protrudes into a flow volume provided between facing surfaces of the flame arrester element and an end wall of the housing.
18. A flame arrester according to claim 17, wherein the extension protrudes into the flow volume by a distance of from 0.3 or 0.4 to 3 times the transverse dimension of the conduit.
19. A flame arrester according to claim 16, wherein the flame arrester element flares inwardly or outwardly from the conduit with respect to the principal flow axis.
20. A flame arrester, the flame arrester having a housing comprising an end wall and a side wall and in which housing there is provided a flow volume, a flame arrester element and in which housing extends a conduit, along at least a portion of the conduit the conduit is surrounded by the flame arrester element, the flame arrester element extending from the conduit to contact the side wall of the housing, and wherein the conduit has a principal flow axis extending along the conduit for free flow of gas into and out of the flame arrester and into and out of the flow volume and the flame arrester element has a principal flow axis for flow of gas to and from the end of the conduit out of and into the flow volume within the housing, the principal flow axis along said portion of the conduit and the principal flow axis through the flame arrester element extending in opposite directions, wherein there is provided a free flow gas passage from the flame arrester element to the conduit such that, in use, gas flowing into the housing of the flame arrester passes through the flame arrester element into the flow volume and into the conduit.
Description
(1) In order that the invention may be more fully understood, it will now be described, by way of example only, and with reference to the accompanying drawings, in which:
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(22) Referring to
(23) The flame arrester element 3 is located around the conduit 1 in an annular fashion. We prefer to use a crimped ribbon flame arrester element, although other flame arrester element materials or types may be used.
(24) The crimped ribbon flame arrester element for the flame arrester element 3 may be conveniently manufactured by securing a laminate of crimped and flat ribbon to a conduit tube 1 and winding the laminate around the tube until a required amount of the laminate has been dispensed, i.e. the flame arrester element 3 is of the required size. The end of the laminate may be secured to a preceding layer, for example by brazing, spot welding, adhesives and/or mechanical fixing and the whole located within the housing 2. Alternatively, the flame arrester element 3, secured to the conduit 1, may be located within (and most preferably secured toeither permanently or removably) a flame arrester element housing (not shown) which itself is connected to a housing to form the housing 2 (this connection may be permanent but is preferably releasable). The alternate construction (with two co-joined housings to form the single housing 2) may be preferred to facilitate inspection and/or maintenance of the flame arrester element 3 or other components of the flame arrester.
(25) The winding method is a particularly effective way of fabricating a concentric flame arrester 10 (e.g. with an annular flame arrester element 3).
(26) The conduit 1 may extend beyond the (as shown) uppermost surface 3u of the flame arrester element 3 to form an optional protrusion or weir 1e. The protrusion may be open ended or closed and/or have radial and/or terminal apertures provided in the side wall or, when provided with an end wall, the end wall respectively.
(27) The housing 2 is a, preferably cylindrical, body comprising a, preferably impermeable, side wall 2w and a closed, preferably, impermeable end wall 2e. In many situations, it is advantageous for the housing 2 to be detachable from the flame arrester element 3. The flame arrester element 3 is located, or housed, within the part of the housing 2 distant from the end wall 2e, thereby defining a flow volume 4 between the facing surfaces of the flame arrester element 3 (that is the uppermost surface 3u) and the end wall 2e of the housing 2. The flame arrester element 3 is securely located within, and may be connected to, the housing 2 such that gases egressing the flow volume 4 in the direction of Arrows A pass through the flame arrester element 3.
(28) In outbreathing use (i.e. pressure venting), the conduit 1 will be an inlet conduit and will be provided with means to attach it to a pipe system (not shown) whereby gas or vapour can exhaust from the pipe system into the inlet conduit 1, into the flow volume 4 and through the flame arrester element 3, in the direction generally indicated by arrows A. In inbreathing use (i.e. vacuum venting), this flow path will be reversed (not shown) and the conduit 1 will be an outlet conduit.
(29) The flame arrester 10 may be used as an EOL flame arrester, for example on a petrol tank venting system such as those found on, or associated with, petrol station forecourts.
(30) Typically the conduit 1 will be positioned substantially vertically and the flame arrester element 3 positioned substantially horizontally. As such, the flow of gas through the flame arrester element 3 is substantially vertically downwards under outbreathing conditions. This facilitates removal of debris or matter within and/or on the flame arrester element 3, at least partially, under the effect of gravity.
(31) Moreover, even if positioned at an angle to the vertical, the flame arrester 10 will not suffer from precipitation ingress or occlusion by falling matter, both of which might cause a blockage.
(32) Because, in use, the (as shown) lowermost (i.e. in outbreathing mode downstream) surface 3d of the flame arrester element 3 is exposed to the atmosphere, it is possible to visibly inspect the flame arrester element 3 to determine if maintenance is required. Moreover, the flame arrester 10 is easy to install, may be installed vertically or at an angle to the vertical, the orientation encouraging and/or the construction allowing liquids and/or fine solids which impinge the upstream surface 3u of the flame arrester element 3 to fall out of the flame arrester 10 under the influence of gravity.
(33) Moreover, because the flow of gas is reversed (i.e. the gas flows in the direction of arrows A), the flame arrester 10 is compact, requires fewer components than prior art flame arresters and is economical.
(34) In the event of an atmospheric deflagration outside of the flame arrester 10, the flame arrester element 3 will inhibit the passage of the deflagration into the flow volume 4, thereby protecting the pipework and the material in the piping system.
(35) In one embodiment, if the inlet conduit 1 has an external diameter D and/or has a cross sectional area A, the flame arrester element 3 may have an external diameter of at least 2.25 D, and/or has a cross sectional area of at least 4.06 A. Although the flame arrester element 3 may have, at at least one of its working surfaces, a cross sectional (or surface) area which is the same or greater than that of the conduit, it may also have on at least one of its working surfaces a cross sectional (or surface) area which is less than that of the conduit.
(36) Whilst the Figures show the housing 2 as having a flat end wall 2e, the end wall 2e may be dished inwardly or outwardly with respect to the flame arrester element 3. Additionally or alternatively, the end wall 2e may have other shapes or formations, as may be required by the flow characteristics required or desired, installation issues and so on.
(37) The conduit 1 may be circular in cross section or be elliptical, alternatively the cross section of the conduit 1 may have a regular polygonal (e.g. of 3 or more sides) or irregular shape. The cross sectional area and/or shape of the conduit may vary along its length.
(38) In
(39) Moreover, in each of the embodiments described with reference to
(40) Referring now to
(41) It is preferable that the liquid collector 25 is located above the inlet conduit 21 to cause or allow liquid to drip back into the conduit 21. Alternatively, the drain may be located away from the inlet conduit 21 and further liquid removal channels may be provided. Where the liquid collector 25 is located above the inlet conduit 21 it is often beneficial to include the optional extension 21e to further encourage any liquid falling or dripping from the liquid collector 25 to enter the conduit 21.
(42) Referring now to
(43) The particulates trap 35 preferably comprises a porous material which is capable, in use, of retaining particles of solid or liquid material entrained in an impinging flow of gas. The porous material may comprise or be formed of one or more of a metal mesh, for example a knitted metal mesh, an open cell ceramic or polymeric material or other filter media. The porous material should be sufficiently porous to allow, relatively unhindered, an impinging gas flow to enter the porous material but provide sufficient tortuous passages to deposit (e.g. trap) entrained particles within the porous material.
(44) The particulates trap 35 is preferably located directly above the inlet conduit 31 to encounter particles entrained within the gas or vapour. Alternatively, the particulates trap 35 may be provided across the entirety of the end wall 32e and/or at another location within the housing 32.
(45) The particulates trap 35 and liquid collector 25 could be combined in a single embodiment. For example, the liquid collector 25 could be mounted to the particulates trap 35 or the particulates trap could be mounted around the liquid collector 25.
(46) Referring now to
(47) Referring now to
(48) Referring now to
(49) Referring now to
(50) Referring now to
(51) The bursting disc 85 may be sited sufficiently far away from the flame arrester element 83 to seek to limit the risk that, upon deployment, fragments of the bursting disc 85 block the flame arrester element 83. Alternatively, the bursting disc can be a non-fragmenting bursting disc. Alternatively, the bursting disc 85 can be provided at either end of the conduit 81.
(52) Referring now to
(53) Referring now to
(54) Upstream of the flame arrester 100 is a pressure and vacuum relief valve 105. Accordingly, if the supply pressure of gas is higher than a pre-determined setting, the pressure relief valve 105 will actuate, thereby allowing gas to vent into the flame arrester 100, the flame arrester 100 providing continuous protection of the upstream equipment.
(55) Referring now to
(56) The flame arrester 110 is located within a further housing 115 such that the flow of gas or vapour exiting the flame arrester element 113 will reverse again to exit the housing 115, as indicated by arrows B. Of course, the direction of flow may be in the opposite direction to that shown in
(57) As will be appreciated, the housing 115 may be of any shape or geometry and may be part of other equipment or systems. Accordingly, the flame arrester shown in
(58) In the case where the flame arrester 110 is designed to protect against a detonation, we believe that the optional extension 111e is beneficial and may be very important and perhaps essential. Where present, we prefer that the extension 111e will have a height of at least 0.5 times the diameter (or other transverse dimension) of the conduit 111. Whilst the height of the extension 111e will be optimised for the particular flow characteristics of the flame arrester 110, the height will usually be equal to or less than twice the diameter of the conduit 111. In some, most or all cases, when a detonation impinges the flow volume may and preferably will be sufficient to allow the detonation to migrate to a deflagration in response to the expansion.
(59) Further, the extension 111e (when present) may comprise at least one aperture 111a in a side wall thereof, i.e. preferably a radial aperture 111a with respect to the principal flow axis along the conduit 111, to allow at least a portion of inlet flame front to cause pre-combustion around the flame arrester element upstream surface 113u. The burnt gases in the flow volume will typically make the flame arrester element 113 work more efficiently and thus may reduce the required length of the flame arrester element 113. An extension corresponding to the extension 111e together with aperture(s) corresponding to the one or more apertures 111a, may be provided on any of the other embodiments of flame arrester embodiments forming part of the invention. The apertures will allow for pre-combustion.
(60) Referring now to
(61) The flame arrester 120 is located within a further housing 125 such that the flow of gas or vapour exiting the flame arrester element 123 will reverse again to exit the housing 125, through outlet 126, as indicated by arrow C. The outlet 126 may be part of a ductwork or other pipe system and may be located such that the flow through the outlet is parallel to or orthogonal to the principal flow axis along the conduit 121. Thus the flame arrester 120 may be deployed in line, instead of as an EOL flame arrester, for either deflagration or detonation applications and may operate in either flow direction (i.e. the conduit 121 may be an inlet or an outlet).
(62) In the case where the flame arrester 120 is designed to protect against a detonation, we believe that the optional extension to the conduit (not shown) is beneficial and may be very important and perhaps essential. Where present, we prefer that the extension will have a height of at least 0.5 times the diameter (or other transverse dimension) of the conduit 121. Whilst the height of the extension will be optimised for the particular flow characteristics of the flame arrester 120, the height will usually be equal to or less than twice the diameter of the conduit 121. In some cases, when a detonation impinges the flow volume may or will be sufficient to allow the detonation to migrate to a deflagration in response to the expansion.
(63) Further, the extension (when present) may comprise at least one aperture in a side wall thereof, i.e. preferably a radial aperture with respect to the principal flow axis along the conduit 121, to allow at least a portion of inlet flame front to cause pre-combustion around the flame arrester element upstream surface 123u. The burnt gases in the flow volume will typically make the flame arrester element 123 work more efficiently and thus may reduce the required length of the flame arrester element 123.
(64) The flame arresters 110 and 120 shown in
(65) Indeed, the embodiments shown in
(66) Referring now to
(67) The integral pressure relief valve 135 comprises a valve seat 136 and a valve pallet 137. The valve pallet 137 is resiliently urged into engagement with the valve seat 136 by the spring 138 or other urging member such as a biasing member (e.g. a weight or spring). A valve stem 139 is located on the valve pallet 137 to ensure location of the valve pallet 137. The valve stem 139 reciprocates within a barrel of a retainer R.
(68) In use, as pressure builds up within the inlet conduit 131 the pressure will eventually overcome the resilient urging of the spring 138 to allow gas or vapour to vent into the flow volume 134 and thence through the flame arrester element 133.
(69) The valve seat 136 need not extend along the inlet conduit 131 as shown; it may be located on the adjacent portion of the upstream surface 133u of the flame arrester element 133. Alternatively, the distal end of the inlet conduit 131 may provide or house the valve seat 136. For example, the distal end of the inlet conduit 131 may be flared or have a peripheral extension to provide or house the valve seat 136. It will be appreciated that the pressure relief valve 135 may be replaced or augmented by a vacuum relief valve or by a pressure and vacuum relief valve without departing from the scope of the invention.
(70) Referring now to
(71) The lid 146 is included in the top wall of the housing 142 in this embodiment, however it may be located in any suitable portion thereof. The lid 146 may be releasably attached to the housing 142 by attachment means (not shown), such that the lid 146 may be opened and/or removed, for example during use and/or during inspection and/or maintenance of the flame arrester 140. The attachment means may include releasable attachment means (for example, clips, catches, and the like) and/or non-releasable attachment means (for example, hinges). The lid 146 may include a weight, e.g. a weight sufficient to maintain or substantially maintain its position relative to the housing 142 during normal operation of the flame arrester 140. Most preferably the lid 146 includes sealing means (not shown) configured to seal the lid 146, e.g. an entire periphery thereof, against or relative to the housing 142.
(72) If the flame arrester element 143 becomes blocked and gas continues to flow through the inlet conduit 141 the pressure within the housing 142 may increase towards potentially dangerous levels. The lid 146 may be configured to operate as a pressure relief valve, for example to mitigate against such pressure increases, e.g. the lid 146 may be automatically opened and/or removed if the pressure (for example of gas) within the housing 142 exceeds a prescribed value. Under such circumstances the lid 146 may advantageously provide pressure relief means (i.e. or for example it may act as an emergency vent), thereby protecting the flame arrester 140 and/or upstream piping work or equipment from potentially explosive damage. Alternatively, the pressure within the housing 142 may be monitored, for example by a sensor (not shown), and the lid 146 may be manually opened and/or removed when required. It will be appreciated that manually opening and/or removing the lid 146 may entail the use of an actuator or tool (not shown) which may be remotely operated.
(73) The lid 146 may also be opened and/or removed during maintenance and/or inspection of the flame arrester 140. Advantageously, use of such a lid 146 may mitigate against the need to remove the flame arrester element 143 prior to maintenance and/or inspection thereof. Furthermore, opening and/or removal of the lid 146 may allow the instillation and/or replacement of articles into the housing 142. For example, mesh pads may be installed and/or replaced adjacent the inlet conduit 141 in order to filter undesirable matter, e.g. dirt, liquid and/or particulates. The lid 146 may provide access for maintenance and/or replacement of further features within the flame arrester 140, for example a liquid collector (as shown in the embodiment of
(74) Referring now to
(75) The flame arrester 15 includes a chamber 152c and an inlet conduit 151 (with an optional extension 151e). The manifold 157, which includes an outlet passageway 158 and an inlet passageway 159, is fluidly connected to the chamber 152c and is most preferably integrally formed therewith. The inlet passageway 159 is fluidly connected to the inlet conduit 151, orthogonally to a principal flow axis extending along the inlet conduit 151. The outlet passageway 158 is oriented so that gas flow therethrough is orthogonal to the principal flow axis of the flame arrester element 153. The outlet passageway 158 is located on the manifold 157 such that it is aligned with the inlet passageway 159. Additionally or alternatively, the outlet passageway 158 and/or the inlet passageway 159 may be oriented at any suitable orientation relative to, respectively, the principal flow axis of the flame arrester element 153 and/or the principal flow axis extending along the inlet conduit 151. The inlet passageway may include apertures, for example located through a part of the extension 151e, for example as described above in relation to
(76) The flame arrester 15 may provide means whereby the flame arrester 15 may be deployed in line or as an EOL flame arrester, for either deflagration or detonation applications and may operate in either flow direction (i.e. the inlet passageway 159 may be an inlet or an outlet).
(77) Referring now to
(78) Referring now to
(79) Referring now to
(80) In any of the embodiments shown in
(81) In any and all embodiments described above, the flame arresters may be installed in different orientations, for example the flame arresters may be oriented at 90 or 180 to that shown (or indeed at any other angle).
(82) As will be appreciated, features of each of the above embodiments may be combined within a single flame arrester. For example, it is quite conceivable that any of the above-described features and/or the following features may be included in or with the first embodiment of the present invention: an conduit extension, a fluid drain, a porous particulate trap, cleaning nozzles, a curved or other shape housing, an eccentrically-arranged conduit and an expansion fitting.
(83) In the above description, the conduit is described as having a preferable extension, for example integer 51e in
(84) Moreover, the extension may be mounted to the flame arrester element or to another part and may or may not be concentric with the conduit and may or may not have the same internal cross sectional shape and/or area as the conduit.
(85) One or more of the internal walls of the or each housing may be provided with formations to encourage flow in a particular direction, for example baffles or other flow diverters may be used.
(86) The height of the conduit extension may be chosen such that, for example, fluid flow within the flow volume is controlled and/or distributed towards, say, a drain or porous particulate trap.
(87) In each case, the housing may be capable of being disconnected from the flame arrester element to allow replacement or to facilitate inspection and/or maintenance.
(88) In all cases described above, the conduit has a length greater than the thickness of the flame arrester element, such that it extends through and protrudes beyond the flame arrester element on at least one side and preferably both sides of the flame arrester element. At the upstream end (in normal, out-breathing mode) of the conduit it may be provided with fittings to facilitate installation in a pipework or ducting system.
(89) As will be appreciated, the flame arrester of the invention can be deployed in place of the cumbersome goose neck arrangement of the prior art and, as such, they are easier to install, less costly and facilitate further functionality, such as the provision of means for the removal of entrained liquid and/or solids from the gas or vapour stream. Also, for flame arresters which are intended for use at low flow rates, the dimensions of the flame arrester element can be reduced such that the free area of the flame arrester element is equal to or less than the cross-sectional area of the conduit. This helps to reduce significantly the size (and cost) of the flame arrester. Moreover, because of the clever and neat design, the flame arrester of the invention need not be removed from the pipework or ducting to which they are connected during maintenance and/or inspection, further increasing the benefit to the operator. Moreover, in situ cleaning of the flame arrester need not introduce cleaning or other fluids into the upstream and/or downstream pipework to which the flame arrester is connected.
(90) The flame arrester of the invention may be provided with a heating blanket or other heating means to ensure that the flame arrester element does not become blocked due to freezing.
(91) Each of the flame arresters described above, and falling within the scope of the invention, may be preferably of circular or rectangular form when viewed in plan, but are not limited to these shapes.