Flooded evaporator
10660349 · 2020-05-26
Assignee
Inventors
Cpc classification
F25B39/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A23G9/22
HUMAN NECESSITIES
F25B39/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2339/0242
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B2400/23
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B25/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F25B39/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A23G9/22
HUMAN NECESSITIES
Abstract
A machine for making and dispensing cold or iced products includes: an element for containing the product to be dispensed and equipped with a mouth for dispensing the food product; a dispenser located at the mouth for dispensing the food product and able to be turned on or off to allow the food product to be dispensed; a thermal treatment cylinder; a stirrer, coaxial with the thermal treatment cylinder and adapted to rotate about a respective axis of rotation; a refrigeration system in which a refrigerant fluid circulates and includes an evaporator associated with the thermal treatment cylinder, a condenser, a pressure reducing element and a compressor; wherein the evaporator includes a first tubular member and a second tubular member extending along an axial direction parallel to the axis of rotation X, the second tubular member being inserted inside the first tubular member to define an annular chamber extending uninterruptedly.
Claims
1. A machine for making and dispensing a cold or iced, liquid or semi-liquid food product, comprising: a container including an interior volume for containing the cold or iced, liquid or semi-liquid food product to be dispensed and including a mouth for dispensing the cold or iced, liquid or semi-liquid food product; a dispenser located at the mouth for dispensing the cold or iced, liquid or semi-liquid food product and able to be turned on or off to allow the cold or iced, liquid or semi-liquid food product to be dispensed; a stirrer including a shaft, coaxial with the thermal treatment cylinder and configured to rotate about an axis of rotation; a refrigeration system comprising an evaporator, a condenser, a pressure reducing valve, a compressor and a refrigerant fluid for circulating through the refrigeration system; wherein the evaporator comprises a first tubular member and a second tubular member extending along an axial direction parallel to the axis of rotation, the second tubular member being positioned inside the first tubular member to define an annular chamber extending uninterruptedly along the axial direction and through which the refrigerant fluid is configured to flow such that the first tubular member and the second tubular member act as evaporator surfaces, wherein at least one chosen from the first tubular member and the second tubular member act as a thermal treatment cylinder when the refrigerant fluid flows through the annular chamber, the refrigeration system further comprising a separation system for separating phases of the refrigerant fluid, the refrigeration system being configured to send the refrigerant fluid in a saturated liquid state to the evaporator and the refrigerant fluid in a saturated vapor state to the compressor; the stirrer being positioned externally to the first tubular member and the second tubular member; the evaporator further comprising a closing wall shaped as a circular crown which is located at one end of the first tubular element and the second tubular element facing toward a front wall of the machine, the closing wall including an inner aperture for the shaft of the stirrer; wherein an extension of the annular chamber along a radial direction is less than 8 mm.
2. The machine according to claim 1, wherein the second tubular member has a smooth outside surface, without protrusions, extending in a radial direction inside the annular chamber.
3. The machine according to claim 1, wherein the separation system comprises at least one phase separator and at least one circulation pump.
4. The machine according to claim 1, wherein the at least one phase separator comprises a first inlet from the pressure reducing valve, configured to channel the refrigerant fluid in phase transition, and a second inlet from the evaporator, also configured to channel the refrigerant fluid in phase transition.
5. The machine according to claim 1, wherein the at least one phase separator comprises a first outlet directed to the evaporator, configured to channel the refrigerant fluid in the saturated liquid state, and a second outlet directed to the compressor, configured to channel the refrigerant fluid in the saturated vapor state.
6. The machine according to claim 1, wherein the refrigerant fluid, in the evaporator, is in the saturated liquid state or in phase transition.
7. The machine according to claim 1, wherein the evaporator comprises a plurality of fastening elements between the first tubular member and the second tubular member and a plurality of accesses to the annular chamber defined by a gap between the first tubular member and the second tubular member.
8. The machine according to claim 7, wherein the plurality of fastening elements are welds.
9. The machine according to claim 7, wherein the plurality of accesses to the evaporator comprises at least one injection cavity configured to receive an injection pipe configured to feed in the refrigerant fluid, and at least one collection cavity configured to receive an outlet pipe configured to receive the refrigerant fluid flowing out.
10. The machine according to claim 9, wherein the at least one injection cavity is positioned in an end of the thermal treatment cylinder facing towards a first wall opposite a second wall where the dispensing mouth is positioned and wherein the at least one collection cavity is positioned in an end of the thermal treatment cylinder facing towards the second wall where the dispensing mouth is positioned, so as to allow the refrigerant fluid to flow from the at least one injection cavity to the at least one collection cavity along the annular chamber.
11. The machine according to claim 1, wherein the evaporator is modular and comprises a plurality of evaporation modules connected to each other in series or in parallel.
12. The machine according to claim 1, comprising a preparation tank for preparing a basic product and operatively connected to the container to feed the basic product to the container.
13. A method for making and dispensing a cold or iced, liquid or semi-liquid food product, comprising the following steps: providing a machine comprising: a container including an interior volume for containing the cold or iced, liquid or semi-liquid food product to be dispensed and including a mouth for dispensing the cold or iced, liquid or semi-liquid food product; a dispenser located at the mouth for dispensing the cold or iced, liquid or semi-liquid food product and able to be turned on or off to allow the cold or iced, liquid or semi-liquid food product to be dispensed; a stirrer including a shaft, coaxial with the thermal treatment cylinder and configured to rotate about an axis of rotation; a refrigeration system comprising an evaporator, a condenser, a pressure reducing valve, a compressor and a refrigerant fluid for circulating through the refrigeration system; wherein the evaporator comprises a first tubular member and a second tubular member extending along an axial direction parallel to the axis of rotation, the second tubular member being positioned inside the first tubular member to define an annular chamber extending uninterruptedly along the axial direction and through which the refrigerant fluid is configured to flow such that the first tubular member and the second tubular member act as evaporator surfaces, wherein at least one chosen from the first tubular member and the second tubular member act as a thermal treatment cylinder when the refrigerant fluid flows through the annular chamber, the refrigeration system further comprising a separation system for separating phases of the refrigerant fluid, the refrigeration system being configured to send the refrigerant fluid in a saturated liquid state to the evaporator and the refrigerant fluid in a saturated vapor state to the compressor; the stirrer being positioned externally to the first tubular member and the second tubular member; the evaporator further comprising a closing wall shaped as a circular crown which is located at one end of the first tubular element and the second tubular element facing toward a front wall of the machine, the closing wall including an inner aperture for the shaft of the stirrer; wherein an extension of the annular chamber along a radial direction is less than 8 mm: preparing at least one basic product inside the container, activating the refrigeration system to cause the refrigerant fluid to flow through the separation system, the evaporator, the compressor, the condenser and the pressure reducing valve and, through the separation system, to send the refrigerant fluid in the saturated liquid state to the evaporator and the refrigerant fluid in the saturated vapor state to the compressor; cooling the at least one basic product by causing heat to be absorbed by the evaporator and simultaneously rotating the stirrer about the axis of rotation to convert the at least one basic product into the cold or iced, liquid or semi-liquid food product.
14. The method according to claim 13, wherein, during the step of cooling the at least one basic product, at least part of the refrigerant fluid is in the saturated liquid phase and in contact with walls of the evaporator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The technical features of the disclosure and its advantages are more apparent from the detailed description which follows, with reference to the accompanying drawings which illustrate a preferred, non-limiting embodiment solely by way of example, and in which:
(2)
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) The numeral 1 in
(11) The numeral 1 in
(12) In one embodiment (illustrated in
(13) With reference to the dispensing mouth 4, the machine 1 comprises a front wall 11, the wall on which the dispensing mouth 4 is mounted and from which the product or beverage is effectively dispensed, a rear wall 12 opposite to the front wall 11 and two side walls 9 substantially perpendicular to the front wall 11 and rear wall 12.
(14) Also, with reference to the thermal treatment cylinder, we define a radial direction R outwards from the center of the axis of the thermal treatment cylinder 6 and perpendicular to the axis of rotation X.
(15) In one embodiment, the machine comprises a thermal treatment cylinder 6 mounted inside the containing tank 2.
(16) The machine 1 comprises at least one stirrer 8 for each thermal treatment cylinder 6. In a preferred embodiment, the stirrer 8 is mounted on the outside surface of the thermal treatment cylinder 6, wound around it in screw-like fashion. The stirrer 8 is adapted to rotate about an axis of rotation X, coinciding with the axis of symmetry of the thermal treatment cylinder 6, while remaining at all times in contact with the outside surface of the thermal treatment cylinder 6. With reference to the stirrer 8, we can thus define the aforementioned axis of rotation X, about which the stirrer 8 is made to rotate, and a radial direction R directed outwards from the axis of rotation X of the stirrer 8 and perpendicular to the axis of rotation X.
(17) In one embodiment, the machine 1 comprises a containing compartment 9 which may house some of the components of the machine 1. In another embodiment, the machine 1 does not comprise the containing compartment 9 and the components are located at different positions of the machine.
(18) In one embodiment, the machine 1 comprises a refrigeration system 20 to remove heat from the beverage or product to be dispensed.
(19) In one embodiment, illustrated in
(20) In one embodiment, the refrigeration system 20 comprises a compressor 201, a condenser 202, a pressure reducing element 203 and an evaporator 205.
(21) It should be noted that the evaporator 205, as described below, is an evaporator of the type known as flooded.
(22) In another embodiment, the refrigeration system 20 also comprises a phase separation unit 204 (or phase separation system).
(23) The compressor 201 is configured to compress the refrigerant fluid in the vapor state.
(24) The compressor 201 comprises an inlet D with refrigerant fluid vapor from the separation unit 204, and an outlet E with vapor at high pressure directed to the condenser 202. In an embodiment not illustrated, the inlet D comes directly from the evaporator 205 after being checked for the absence of liquid dispersed in the vapor. In the system, the compressor is located upstream of the condenser 202 and downstream of the evaporator 205.
(25) The condenser 202 is configured to condense the refrigerant fluid vapor from the compressor 201. In one embodiment, illustrated in
(26) The pressure reducing element 203 is configured to reduce the pressure of the saturated liquid from the condenser. In one embodiment, the pressure reducing element is a throttle valve 203 comprising a variable size orifice adapted to regulate the pressure loss obtained when the refrigerant fluid flows through the throttle valve 203 itself. The throttle valve comprises an inlet F with saturated liquid at high pressure from the condenser 202 and an outlet G with vapor and liquid in a state of phase coexistence at low pressure, directed to the separation unit 204 or to the evaporator 205. In one embodiment, illustrated in the drawings, the throttle valve 203 in the refrigeration system is located downstream of the condenser 202 and upstream of the separation unit 204. In another embodiment, not illustrated in the drawings, the throttle valve 203 in the refrigeration system is located downstream of the condenser 202 and upstream of the evaporator 205, since the refrigeration system 20 is not provided with the separation unit.
(27) The separation unit 204 is configured to separate the vapor phase from the liquid phase and to send only the vapor to the compressor and only the liquid to the evaporator. In one embodiment, the separation unit 204 comprises a phase separator 204A and a circulation pump 204B.
(28) In one embodiment, the phase separator 204A comprises two inlets: a first inlet G, from the throttle valve 203, and a second inlet C, from the evaporator 205, both of which carry refrigerant fluid in the state of phase coexistence. In one embodiment, the phase separator 204A comprises two outlets: a first outlet A directed to the circulation pump 204B with refrigerant fluid in the saturated liquid state, and a second outlet D directed to the compressor 201 with refrigerant fluid in the saturated vapor state.
(29) Thus, in this embodiment, the separation unit 204 is located downstream both of the throttle valve 203 and of the evaporator and upstream of both the evaporator 205 and of the compressor 201. Since the separation unit 204 is located both upstream and downstream of the evaporator, it follows that the evaporator in this embodiment forms part of a closed circuit 21 which withdraws fluid from the phase separator 204A and returns it into the same. The fluid in the liquid state from the outlet A of the phase separator 204A is processed by the circulation pump 204B which provides the pressure head necessary to overcome the load losses in the closed circuit 21.
(30) In a further variant in addition to the one illustrated in
(31) In practice, the phase separator 204A is mounted at a height above the evaporator 205.
(32) In other words, the gravity acting on the liquid column between the phase separator 204A and the inlet of the evaporator 205 guarantees a static pressure which allows establishing circulation by natural convection between the phase separator 204A and the evaporator 205.
(33) In this embodiment, there is preferably a regulator valve for regulating the level of the heat exchanger liquid column at the inlet to the evaporator 205 (from the pressure reducing element 203), that is for adjusting the hydraulic head of the liquid column at the inlet to the evaporator 205. The regulating valve regulates the entry of the heat exchanger fluid so as to keep the column of heat exchanger liquid at the inlet to the evaporator 205 at a predetermined height: that is to say, to keep the necessary static pressure of the heat exchanger fluid at the inlet to the evaporator 205 to allow the heat exchanger liquid itself to circulate in the evaporator 205 (by natural convection, as explained above).
(34) In another embodiment not illustrated, the separation unit 204 comprises a phase separator 204A. In this embodiment, the phase separator 204A comprises an inlet from the evaporator 205 with refrigerant fluid in the state of phase coexistence and an outlet, directed to the compressor, with refrigerant fluid in the saturated vapor state. In this embodiment, the separation unit 204 is located upstream of the compressor 201 and downstream of the evaporator 205.
(35) In one embodiment, the evaporator 205 comprises a first tubular element 301 and a second tubular element 302 coaxial with, and mounted in, the first tubular element 301. In one embodiment, the second tubular element 302 is a solid cylindrical element which may, if necessary, have the necessary through channels perforated in it. In one embodiment, the outside wall of the first tubular element 301 coincides with the outside wall of the thermal treatment cylinder 6.
(36) In one embodiment, the first tubular element has an outside surface 301A and an inside surface 301B which are flat and smooth and free of any protrusions extending in the radial direction R. In one embodiment, the second tubular element has an outside surface 302A and an inside surface 302B which are flat and smooth and free of any protrusions extending in the radial direction R, with the exception of accesses to place the evaporator 205 in communication with the other components of the refrigeration system 20.
(37) In one embodiment, the first tubular element 301 is smaller in radial thickness than the second tubular element 302 so as to reduce the space between the refrigerant fluid and the product to be cooled.
(38) The evaporator also comprises a plurality of fastening elements to connect the components making up the evaporator. In a preferred embodiment, the fastening elements are weld spots 304 with filler material. In another embodiment, not illustrated, the fastening elements may be special glues capable of sealedly connecting to each other the first tubular element 301 and the second tubular element 302. In a preferred embodiment, the weld spots 304 are located on opposite sides of the first tubular element 301 and second tubular element 302.
(39) In one embodiment, the evaporator comprises a closing wall 306 in the shape of a circular crown whose external radius is equal to the external radius of the first tubular element 301 and which is located at the end of the first tubular element 301 and of the second tubular element 302 facing the front wall 11. The internal radius of the closing wall, on the other hand, is determined by the size of a drive shaft keyed to the stirrer 8, which rests on the collar 311 of the thermal treatment cylinder.
(40) In one embodiment, the first tubular element 301, at the end of it facing the rear wall 12, comprises a flange 307 by which the evaporator is connected to the machine 1 with suitable connectors.
(41) In one embodiment, the evaporator also comprises a temperature sensor 308 placed in contact with the inside wall 301B of the first tubular element 301.
(42) The first tubular element 301 and the second tubular element 302 are disposed, and fastened by the weld spots 304 in such a way as to form an annular chamber 303 characterized by a radial extension r, defined as the difference between the internal diameter of the first tubular element 301 and the external diameter of the second tubular element 302, by an axial extension p, defined as the length of the annular chamber 303 along the axis of rotation X, and by an angular extension a defined as the angle subtended by the annular chamber 303 relative to the center of the base circles of the first and second tubular elements 301 and 302.
(43) In one embodiment, the annular chamber has a radial extension r which is less than 4 mm, an axial extension p substantially equal to the axial extension of the first and second tubular elements 301 and 302, minus losses of axial extension due to the weld spots between the first tubular element 301 and the second tubular element 302, and an angular extension a equal to 2.
(44) In one embodiment, the annular chamber has a radial extension r which is less than 2 mm, an axial extension p substantially equal to the axial extension of the first and second tubular elements 301 and 302, minus losses of axial extension due to the weld spots between the first tubular element 301 and the second tubular element 302, and an angular extension a equal to 2.
(45) In one embodiment the evaporator 205 comprises a plurality of accesses 309 to the annular chamber 303. Some of the plurality of accesses 309 are used to let the fluid flow into the annular chamber 303. Some of the plurality of accesses 309 are used to let the fluid flow out of the annular chamber 303.
(46) In one embodiment, the plurality of accesses is defined by a hole 309A and by a guide 309A made in the second tubular element 302.
(47) In a preferred embodiment, the evaporator comprises an access 309, which we shall call inlet access 309A, disposed at the end of the second tubular element 302 facing the rear wall 12. The evaporator comprises an access 309, which we shall call outlet access 309B, disposed at the end of the second tubular element 302 facing the front wall 11.
(48) In one embodiment the evaporator 205 comprises a plurality di access elements 310 to let the refrigerant fluid reach the annular chamber 303. Some of the plurality of access elements 310 are used to transport the fluid into the annular chamber 303. Some of the plurality of access elements 310 are used to transport the fluid out of the annular chamber 303.
(49) In one embodiment, the plurality of access elements comprises a heat resistant pipe having at least one curve at the access points 309.
(50) In a preferred embodiment, the evaporator comprises an access element 310, which we shall call injection element 310A, configured to be joined to the access cavity 309A by weld spots. In this embodiment, the hole 309A is substantially equal in diameter to the heat-resistant pipe 310A. The evaporator comprises an access element 310, which we shall call outlet element 310B, configured to be joined to the access cavity 309B by weld spots. In this embodiment, the hole 309B is substantially equal in diameter to the heat-resistant pipe 310B. The heat resistant pipes 310A and 310B are operatively traversed by refrigerant fluid in the liquid state for the injection element 310A and in the state of phase coexistence for the injection element 310B.
(51) In one embodiment, the evaporator 205 may consist of two or more modules 401 mounted in different configurations. In this case, we will refer to the evaporator as a modular evaporator 40. The possibility of varying the connection between the modules 401 allows defining three embodiments of the modular evaporator 40.
(52) All three embodiments comprise a first single tubular element 301 and a second tubular element divided into as many units 302, 302 as there are modules 401 in the modular evaporator 40.
(53) In a first embodiment, illustrated in
(54) In a second embodiment, illustrated in
(55) In this embodiment, the injection elements 310A and 310A of the respective modules 401 and 401 branch off from a manifold 402A which carries the full flow of refrigerant fluid. In this embodiment, the collection element 310B and 310B of the respective modules 401 and 401 converge on a manifold 402B which carries the full flow of refrigerant fluid.
(56) In the parallel embodiment, one of the modules 401 can be operatively isolated so as to work with one module only. In this case, purely by way of non-limiting example, the user can isolate the module 401 from an interface by closing the valves 403A and 403B and keeping the valves 403A and 403B open instead.
(57) In a third embodiment, illustrated in
(58) In this embodiment, the first module 401 comprises an inlet element 310A and two outlet elements 310B: a first outlet element 310BS which is active, that is, traversed by refrigerant fluid, in the series arrangement, and a second outlet element 310BP which is active in the parallel arrangement.
(59) In this embodiment, the second module 401 comprises an outlet element 310B and two inlet elements 310A: a first inlet element 310AS which is active, that is, traversed by refrigerant fluid, in the series arrangement, and a second inlet element 310AP which is active in the parallel arrangement.
(60) In this embodiment, with reference to the configuration of the valves in the parallel arrangement of
(61)
(62) In another embodiment of the machine 1, illustrated in
(63) In this embodiment, the stirrer 8 is mounted inside the thermal treatment cylinder 6. In one embodiment, the stirrer 8 is a screw 18 wound helically round a drive shaft 17. The maximum diameter of this screw is, at most, equal to the internal diameter of the second tubular element 302 of the evaporator 205.
(64) In this embodiment, the accesses 309 and the annular chamber 303 are formed on the first tubular element 301. In this embodiment, the access elements 310 for reaching the accesses 309 on the annular chamber 303 follow a path outside the internal cavity formed by the second tubular element 302.
(65) In a third embodiment, illustrated in
(66) The preparation unit 19 comprises a preparation tank 16, containing the basic product. The preparation unit 19 comprises a mixer, mounted inside the preparation tank, for mixing the basic product. The preparation unit 19 comprises a circulation pump 15 configured to pump the basic product through a feed duct 13 to the containing element which, in this embodiment, is the thermal treatment cylinder 6. In this embodiment, therefore, the machine is capable of working practically continuously. In another embodiment, the preparation unit does not have the circulation pump 15 and the basic product falls by gravity from the preparation tank 16 into the thermal treatment cylinder 6.
(67) Thanks to the provision of an evaporator 205 of the flooded type, the machine 1 of this invention has the advantage of using the heat exchange surfaces of the evaporator 205 more effectively because they are completely wet (and thus heat exchange with the product is more efficient).
(68) Another advantage of the machine 1 of this invention due to the provision of an evaporator 205 of the flooded type, is that the compressor 201 receives saturated vapor instead of superheated vapor and, consequently, the temperature of the refrigerant entering is lower and reduces the temperature it has when it leaves the compressor.
(69) Moreover, it should also be stressed that in the event of a sudden/rapid increase in the refrigeration heat load in the machine 1 (for example, due to loading of basic ingredients at a high temperature), part of the liquid accumulated evaporates, which mans that the evaporator 205 is particularly flexible with regard to heat loads.
(70) According to another aspect of it, the disclosure also defines a method for making and dispensing cold or iced, liquid or semi-liquid food products in a machine as disclosed herein, comprising the following steps:
(71) preparing at least one basic product inside the element 2 for containing the product;
(72) activating the refrigeration system 20 to cause the refrigerant fluid to flow through the separation system 204A, the evaporator 205, the compressor 201, the condenser 202 and the pressure reducing element 203 and, through the separation system 204A, to send refrigerant fluid in the saturated liquid state to the evaporator 205 and refrigerant fluid in the saturated vapor state to the compressor 201;
(73) cooling the basic product by causing heat to be absorbed by the evaporator 205 and simultaneously rotating the stirrer 8 about the respective axis of rotation X in order to convert the at least one basic product into a cold or iced, liquid or semi-liquid food product.
(74) More precisely, the step of activating the refrigeration system 20 comprises a step of activating the compressor 201.
(75) According to another aspect, the step of activating the refrigeration system 20 comprises a step of activating the circulation pump 204B.
(76) According to another aspect of the method, during the step of cooling the at least one basic product, at least part of the refrigerant fluid is in the saturated liquid phase and in contact with walls of the evaporator 205 (so as to wet the walls, that is, flood the annular chamber 303). It should be noted that the walls which are in contact with a part of the refrigerant fluid in the saturated liquid state separate the product being processed from the refrigerant fluid.
(77) Thus, the resulting heat exchange is particularly efficient.