Plug connector with secondary safety
10665972 · 2020-05-26
Assignee
Inventors
- Paulo Russo (Dortmund, DE)
- Frank Rentrop (Lüdenscheid, DE)
- Dirk Pfaffenbach (Halver, DE)
- Olaf Steinbach (Schalksmuehle, DE)
Cpc classification
H01R4/2445
ELECTRICITY
H01R12/515
ELECTRICITY
H01R4/2433
ELECTRICITY
International classification
H01R4/2433
ELECTRICITY
Abstract
The invention relates to a plug connector, in particular a direct plug connector, for contacting contact openings of a circuit board, the plug connector including a contact carrier which can include coding devices, in particular coding pins and a polarity reversal safety, in particular configured as polarity protrusions; conductor insertion channels formed by the contact carrier and configured to receive connection conductors, and contact recesses configured to receive plug contacts; a primary safety that supports the contact carrier at the circuit board and that is in particular configured as interlocking elements, characterized in that, the contact carrier is provided with a secondary safety which fixes the contact carrier at the circuit board in addition to the primary safety and which is operable independently from the primary safety.
Claims
1. A direct plug connector configured to contact contact openings of a circuit board, the direct plug connector comprising: a contact carrier which includes coding devices configured as coding pins and a polarity reversal safety configured as at least one polarity protrusion: conductor insertion channels formed by the contact carrier and configured to receive connection conductors; contact recesses configured to receive plug contacts; a primary safety that supports the contact carrier at the circuit board and that is configured by interlocking elements integrally formed in one piece with the contact carrier that interlock the contact carrier at the circuit board and are self-acting when the contact carrier is pressed onto the circuit board in an insertion direction to provide an interlocked contact carrier and that prevent an extraction of the interlocked contact carrier from the circuit board through direct form locking with the circuit board when the contact carrier is pulled away from the circuit board against the insertion direction, wherein the contact carrier is provided with a secondary safety which fixes the contact carrier at the circuit board in addition to the primary safety and which is operable independently from the primary safety, wherein the secondary safety is a locking pin that is integrally provided in one piece, separate from the contact carrier and separate from the primary safety and mountable at the contact carrier, wherein the locking pin is prelocked in a mounting position at the contact carrier so that the locking pin is secured against separation from the contact carrier without engaging the circuit board, and wherein the contact carrier is terminally locked at the circuit board in a functional position that fixes the contact carrier at the circuit board and that prevents an extraction of the contact carrier from the circuit board against the insertion direction of the contact carrier into the circuit board through direct form locking between the locking pin and the circuit board.
2. The direct plug connector according to claim 1, wherein the locking pin is rotatably arranged in a borehole that penetrates the contact carrier and that is parallel to an insertion direction of the contact carrier.
3. The direct plug connector according to claim 1, wherein the locking pin is provided with a first interlocking geometry which facilitates reassembly and a second interlocking geometry which cooperates with the circuit board to fix the contact carrier at the circuit board.
4. The direct plug connector according to claim 3, wherein the locking pin is rotate arranged in a borehole that penetrates the contact carrier and that is parallel to an insertion direction of the contact carrier, and wherein the second locking geometry envelopes a portion of an outer circumference of the locking pin.
5. The direct plug connector according to claim 1, wherein the locking pin is movable into a locking position and into an unlocking position, wherein the locking pin fixes the contact carrier at the circuit board in the locking position, and wherein a fixing effect of the locking pin is released in the unlocking position.
6. The direct plug connector according to claim 5, wherein the locking pin is rotatably arranged in a borehole that penetrates the contact carrier and that is parallel to an insertion direction of the contact carrier, wherein the second locking geometry envelopes a portion of an outer circumference of the locking pin, and wherein a rotation by 90 moves the locking pin (27) from its locking position into its unlocking position.
7. A direct plug connector configured to contact contact openings of a circuit board, the direct plug connector comprising: a contact carrier which includes coding devices configured as coding pins and a polarity reversal safety configured at least one polarity protrusion; conductor insertion channels formed by the contact carrier and configured to receive connection conductors; contact recesses configured to receive plug contacts: a primary safety that supports the contact carrier at the circuit board and that is configured by interlocking elements, wherein the contact carrier is provided with a secondary safety which fixes the contact carrier at the circuit board in addition to the primary safety and which is operable independently from the primary safety, wherein the secondary safety is a locking pin that is separately mountable at the contact carrier, wherein the locking pin is prelocked in a mounting position at the contact carrier and terminally locked at the circuit board in a functional position that fixes the contact carrier at the circuit board, wherein the locking pin is provided with a first interlocking geometry which facilitates reassembly and a second interlocking geometry which cooperates with the circuit board to fix the contact carder at the circuit board, wherein the locking pin is rotatably arranged in a borehole that penetrates the contact carrier and that is parallel to an insertion direction of the contact carrier, and wherein the second locking geometry envelopes a portion of an outer circumference of the locking pin, and wherein the second interlocking geometry includes two interlocking bar protrusions that are diametrically opposed at the locking pin.
8. The direct plug connector according to claim 7, wherein the interlocking bar protrusions form thread sections.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention is now described based on advantageous embodiments with reference to drawing figures, wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(21) The drawing figures illustrate a plug connector according to the invention that is designated overall with the reference numeral 10.
(22)
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(24) The plug connector 10 includes the contact carrier 11 which forms a housing 13 for plug contacts 12. The housing 13 of the contact carrier 11 is provided with conductor insert channels 14 that are configured to receive non-illustrated connecting conductors. The connecting conductors are electrically connected by cutting edge clamping forks 48 with the plug contacts 12, The plug contacts 12 form the contact fingers 49 which reach below the contact opening 36 of a circuit board 19 as soon as the plug connector 10 is arranged at the circuit board 19 as illustrated, e.g., in
(25) Furthermore, the housing 13 is configured with contact recesses 15 into which the plug contacts 12 are inserted. The housing 13 supports several coding pins 16 at its outer surface, wherein the coding pins protrude from the plug connector 10 in the plug in direction and associate the plug connector 10 at the circuit board 19 that has a corresponding encoding, in particular configured as coding boreholes 37.
(26) The housing 13 includes interlocking hooks 21 at its front side 20 wherein plural plug connectors 10 can be arranged at each other by the interlocking hooks for assembly purposes. On the back side 22 of the contact carrier 11 the housing 13 forms contours 23 to receive interlocking hooks 21 by which additional plug connectors 10 are arrangeable at the contact carrier 11.
(27) Furthermore, the contact carrier 11 is provided with a polarity safety 18. The polarity safety 18 shall prevent a potentially short circuit generating contacting of the plug contact 12 with the contact openings 36 of the circuit board 19, The polarity safety 18 is formed by three polarity protrusions 56 that originate from the bottom side of the contact carrier 11 as illustrated, e.g., in
(28) The housing 13 of the contact carrier 11 is penetrated by a borehole 24 parallel to the plug in direction. This borehole 24 includes a first notch 25A and a second notch 25B. The second notch 25B is an optional and non-mandatory feature of the borehole 24.
(29) The borehole 24 is configured to receive the secondary safety 26, in particular configured as a locking pin 27, The locking pin 27 includes a head portion 28 and a pin-shaped base portion 29.
(30)
(31) The locking bar protrusions 33, which are illustrated in
(32) The pin-shaped base element 29 of the locking pin 27 includes a slot 41 that is defined by a first side wall 40A and a second side wall 40B. The slot 41 facilitates a diameter reducing rearward displacement of the side walls 40A and 40B which support the locking bar protrusions 33.
(33) The head portion 28 shows the rib 31. The rib 31 cooperates with the first notch 25A or the second notch 25B of the borehole 24 (c.f.,
(34) The rib 31 and the head portion 28 of the locking pin 27 are illustrated in
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(36) The circuit board 19 includes a first slotted hole 35A and a second slotted hole 35B adjacent to the pass-through opening 39. The slotted holes 35A and 35B include sections which cooperate on the one hand side with a primary safety 17 and on the other hand the polarity protrusions 56 of the polarity safety 18. The slotted hole 35A cooperates on the one hand side with the primary safety 17 and with a polarity protrusion 56, The slotted hole 35B cooperates with the primary safety 17 and with two polarity protrusions 56 and is accordingly configured longer than the slotted hole 35A. An incorrect position of the plug connector 10 at the circuit board 19 is therefore impossible.
(37) The primary safety 17 is illustrated, e.g., in
(38) The interlocking arms 44, 45 include locking devices 50, 51 at their free ends wherein the locking devices include various interlocking surfaces 54 and 55.
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(41) The interlocking surface 55 helps to compensate tolerances between the contact carrier 11 and the circuit board 19. The interlocking arms 44 that are arranged at the circuit board are illustrated, e.g., in
(42) In a particularly advantageous embodiment the downward sloping interlocking surface 55 encloses an angle of 20 with a bottom side 46 of the circuit board 19 and facilitates a tolerance compensation of up to 10% of a nominal thickness of the circuit board 19. Also the downward sloping interlocking surface 55 helps to anchor the plug connector 10 at the circuit board 19. A tension force that is compensable by the downward sloping interlocking surface 55, however, is small.
(43) The interlocking arms 44, 45 precede the contact carrier 11 and are arranged parallel with each other. The plug connector 10 includes two interlocking arm pairs that are arranged at opposite sides of the plug connector 10. The interlocking devices 50 and 51 with identical interlocking geometry are arranged diagonally opposite to each other at the contact carrier 11.
(44) Through the diagonally opposed interlocking devices 50 and 51 with identical configuration of their interlocking surfaces 54 and 55, a tilting of the plug connector 19 under tension is prevented and thus the contact spot loading between the plug contacts 12 and the contact holes 36 is rendered more uniform.
(45) In
(46) In
(47) Alternatively the locking pin 27 can already be arranged in the locking position when placed on the circuit board 19. Then the locking protrusions 33 run onto the edge of the pass-through opening 39. The slot 41 that is vertically arranged in the locking pin 27 facilitates an elastic backward movement of the locking protrusions 33 of the locking pin 27 when the locking pin 27 is moved forward so that the locking protrusions 33 penetrate the pass-through opening 39 and reach under the circuit board 19.
(48) In the locking position of the locking pin 27, the rib 31 of the head portion 28 of the locking pin 27 cooperates with the second notch 25B of the borehole 24. The locking position is identified by the word Lock. The groove 30A includes the word Lock. The plug connector 10 is safely mounted at the circuit board 19.
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(51) The safety hood 60 circumferentially envelopes the contact carrier 11 wherein the contact carrier 11 is movably arranged in the safety hood 60. The contact carrier 11 includes locking pins 61 that are oriented parallel to the plug-in direction wherein the locking pins 61 preceded the contact carrier 11 and position the contact carrier 11 in the safety hood 60 in preassembly condition.
(52) Additionally the contact carrier 11 forms interlocking profiles 63 and interlocking grooves 66 which precede the contact carrier 11 in the plug-in direction and cooperate with interlocking bars 65 of the safety hood 60 according to the preassembled condition and assembled condition of the contact carrier 11 in the safety hood 60.
(53) Furthermore, the contact carrier 11 includes interlocking lobes 62 which originate from the housing 13 at short sides of the contact carrier 11. The interlocking lobes 62 are configured reset elastic and cooperate with interlocking openings 64 that are formed by the safety hood 60 as illustrated in
(54) Additionally the interlocking lobe 62 forms an interlocking lug 67 which cooperates with a corresponding interlocking recess 68 that is formed by the safety hood 60. As soon as the contact carrier 11 is moved into the mounting position the interlocking lug 67 cooperates with the interlocking recess 68 as illustrated in the sectional view in
(55) Contrary to the first embodiment of the plug connector 10, the primary safety 17, the polarity safety 18 and the coding pins 16 of the safety hood 60 do not originate from the contact carrier 11, The primary safety 17 includes locking arm pairs 44 in this second embodiment of the plug connector 10 wherein the locking arm pairs are identical on both sides and configured together with the locking devices 51. The interlocking devices 51 include interlocking surfaces 55 which provide tolerance compensation between the contact carrier 11 and the circuit board 19.
(56) However, it is also conceivable that the primary safety 17 is configured identical with the first embodiment of the plug connector 10 as illustrated, e.g., in
(57) Also, the polarity safety 18 can be configured according to the first embodiment of the plug connector 10 as can be derived from an exemplary manner from
(58) In order to attach the plug connector 10 at the circuit board 19, the contact fingers 49 of the plug contacts 12 have to be received in the contact openings 36 of the circuit board in order to provide electrical contacting.
(59) The contact carrier 11 is positioned in the safety hood 60 by locking pins 61, wherein the locking grooves 66 of the contact carrier 11 cooperate in the preassembly position with the interlocking bars 65 of the safety hood 60. The plug contacts 12 are inserted in the contact recesses 15 of the contact carrier 11. Since the contact carrier 11 and accordingly also the plug contacts 12 are provided in the preassembly condition offset from the circuit board 19 an electrical contacting of the plug connector 10 with the circuit board 19 is excluded in the preassembly position of the plug connector 10.
(60) In order to finish assembling the plug connector 10 the contact carrier 11 is moved in the plug-in direction and thus displaced into the assembly position. The interlocking bars 66 now engage the interlocking profiles 63 of the contact carrier 11 and arrange the contact carrier 11 in the safety hood 60. Additionally, the interlocking lobes 62 interlock at the interlocking openings 64 of the safety hood 60. Displacing the contact carrier 11 in the plug-in direction also displaces the plug contacts 12 in the plug-in direction in addition to the coding pins 16 which penetrate the coding boreholes 37 of the circuit board 19, Thus, the contact pins 49 of the plug contacts 12 cooperate with the contact openings 36 in the circuit board 19 and thus facilitate electrical contacting.
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(62) In
(63) The contact carrier 11 is arranged in the safety hood 60 in the preassembly condition. The interlocking pins 61 of the contact carrier 11 are arranged in an upper portion A above the interlocking arms 44. Thus, a movement space that is required for a disengaging backward movement of the interlocking arms is provided. The interlocking arms 44 can be moved backward into the moving space by pressure on the disengagement cams 53 so that the safety hood 60 can be disengaged from the circuit board 19 easily.
(64) When the contact carrier 11 is moved in the safety hood 60 into the assembly position as illustrated in
REFERENCE NUMERALS AND DESIGNATIONS
(65) 10 Plug connector 11 Contact carrier 12 Plug contact 13 Housing 14 Conductor insert channel 15 Contact recess 16 Coding pin 17 Primary safety 18 Polarity safety 19 Circuit board 20 Front side 21 Interlocking hook 22 Backside 23 Contour for receiving 21 24 Borehole 25A First notch 25B Second notch 26 Secondary safety 27 Interlocking pin 28 Head portion 29 Base element 30 Tool engagement surface 30A Groove 31 Rib 33 Interlocking bar protrusion 35A First slotted hole 35B Second slotted hole 36 Contact opening 37 Coding borehole 38 Web section 39 Pass-through opening 40A First side wall of 29 40B Second side wall of 29 41 Slot 42A Side A of 24 42B Side B of 24 44 First interlocking arm 45 Second interlocking arm 46 Bottom side of 19 47 Assembly locking protrusion 48 Cutting Clamping fork 49 Contact finger 50 First interlocking device 51 Second interlocking device 52 Interlocking arm base 53 Disengagement cam 54 First interlocking surface 55 Second interlocking surface 56 Polarity protrusion 58 Stem section 60 Safety hood 61 Locking pin 62 Interlocking lobe 63 Interlocking profile 64 Interlocking opening 65 Interlocking bar 66 Interlocking groove 67 Interlocking lug 68 Interlocking recess A Upper portion of interlocking arm 44 IIb Detail circle