Image forming apparatus including optical print head
10663919 ยท 2020-05-26
Assignee
Inventors
Cpc classification
G03G15/04036
PHYSICS
G03G15/80
PHYSICS
G03G21/20
PHYSICS
International classification
G03G21/20
PHYSICS
G03G15/00
PHYSICS
G03G21/16
PHYSICS
G03G15/04
PHYSICS
Abstract
In an image forming apparatus, if a path for transferring heat generated by a drive integrated circuit to a frame (a heat dissipation plate) of an apparatus main body has a point that divides the path, foreign matter such as dirt and dust can be caught at the point, so that heat dissipation efficiency can decrease due to presence of such foreign matter. Therefore, a configuration is provided in which a drive integrated circuit and a frame (a heat dissipation plate) provided in a cover are connected by a heat transfer member, so that a heat transfer path from the drive integrated circuit to the frame has no point that divides the path.
Claims
1. An image forming apparatus comprising: an apparatus main body having a photosensitive drum; a cover having a heat dissipation plate, and configured to pivot around the apparatus main body to be movable between a position at which the cover closes an opening formed on a vertical-direction upper side of the apparatus main body and a position at which the cover opens the opening; a circuit board provided with a light emitting element that emits light for exposure of the photosensitive drum, and a drive integrated circuit that controls a voltage for driving of the light emitting element; a holding member made of resin and holding the circuit board, the holding member being provided in the cover to enable exposure of the photosensitive drum by the light emitting element when the cover is located at the position at which the cover closes the opening; and a heat transfer member made of metal, the heat transfer member being attached to the heat dissipation plate and bonded to the drive integrated circuit with an adhesive having thermal conductivity to transfer the heat generated by the drive integrated circuit in a driving state to the heat dissipation plate.
2. The image forming apparatus according to claim 1, wherein the heat transfer member is a flat spring, and is fixed to the heat dissipation plate by a screw.
3. The image forming apparatus according to claim 2, wherein a part of the heat transfer member is fixed to the holding member.
4. The image forming apparatus according to claim 1, wherein a material of the adhesive includes silicon.
5. The image forming apparatus according to claim 1, wherein a direction of a pivotal axis of the cover coincides with a direction of a rotational axis of the photosensitive drum.
6. An image forming apparatus comprising: an apparatus main body having a photosensitive drum; a cover having a heat dissipation plate, and configured to pivot around the apparatus main body to be movable between a position at which the cover closes an opening formed on a vertical-direction upper side of the apparatus main body and a position at which the cover opens the opening; a circuit board provided with a light emitting element that emits light for exposure of the photosensitive drum, and a drive integrated circuit that controls a voltage for driving of the light emitting element; a holding member made of resin and holding the circuit board, the holding member being provided in the cover to enable exposure of the photosensitive drum by the light emitting element when the cover is located at the position at which the cover closes the opening; and a flat spring made of metal, the flat spring being attached to the heat dissipation plate and configured to urge the drive integrated circuit toward the circuit board by coming into contact with the drive integrated circuit to thereby transfer heat generated by the drive integrated circuit in a driving state to the heat dissipation plate.
7. The image forming apparatus according to claim 6, wherein the flat spring is fixed to the heat dissipation plate by a screw.
8. The image forming apparatus according to claim 6, wherein a part of the flat spring is fixed to the holding member.
9. An image forming apparatus comprising: an apparatus main body having a photosensitive drum; a cover having a heat dissipation plate, and configured to pivot around the apparatus main body to be movable between a position at which the cover closes an opening formed on a vertical-direction upper side of the apparatus main body and a position at which the cover opens the opening; a circuit board provided with a light emitting element that emits light for exposure of the photosensitive drum, a drive integrated circuit that controls a voltage for driving of the light emitting element, and a connector to which a cable for transmission of an electric signal to each of the light emitting element and the drive integrated circuit is to be connected; a holding member made of resin and holding the circuit board, the holding member being provided in the cover to enable exposure of the photosensitive drum by the light emitting element when the cover is located at the position at which the cover closes the opening; a ground terminal formed at a position different from a position at which the drive integrated circuit is disposed and a position at which the connector is disposed, on a ground pattern of a circuit pattern of the circuit board; and a heat transfer member made of metal, the heat transfer member being attached to the heat dissipation plate and bonded to the ground terminal with an adhesive having thermal conductivity to thereby transfer heat generated by the ground terminal to the heat dissipation plate.
10. The image forming apparatus according to claim 9, wherein the heat transfer member is a flat spring, and is fixed to the frame by a screw.
11. The image forming apparatus according to claim 10, wherein a part of the heat transfer member is fixed to the holding member.
12. The image forming apparatus according to claim 9, wherein a material of the adhesive includes silicon.
13. An image forming apparatus comprising: an apparatus main body having a photosensitive drum; a cover having a heat dissipation plate, and configured to pivot around the apparatus main body to be movable between a position at which the cover closes an opening formed on a vertical-direction upper side of the apparatus main body and a position at which the cover opens the opening; a circuit board provided with a light emitting element that emits light for exposure of the photosensitive drum, a drive integrated circuit that controls a voltage for driving of the light emitting element, and a connector to which a cable for transmission of an electric signal to each of the light emitting element and the drive integrated circuit is to be connected; a holding member made of resin and holding the circuit board, the holding member being provided in the cover to enable the light emitting element to expose the photosensitive drum when the cover is located at the position at which the cover closes the opening; a ground terminal formed at a position different from a position at which the drive integrated circuit is disposed and a position at which the connector is disposed, on a ground pattern of a circuit pattern of the circuit board; and a flat spring made of metal, the flat spring being attached to the heat dissipation plate and configured to press the ground terminal by coming into contact with the ground terminal to transfer heat generated by the ground terminal to the heat dissipation plate.
14. The image forming apparatus according to claim 13, wherein the flat spring is fixed to the heat dissipation plate by a screw.
15. The image forming apparatus according to claim 13, wherein a part of the flat spring is fixed to the holding member.
16. An image forming apparatus comprising: an apparatus main body having a photosensitive drum; a cover having a heat dissipation plate, and configured to pivot around to the apparatus main body to be movable between a position at which the cover closes an opening formed on a vertical-direction upper side of the apparatus main body and a position at which the cover opens the opening; a circuit board provided with a light emitting element that emits light for exposure of the photosensitive drum, a drive integrated circuit that controls a voltage for driving of the light emitting element, and a connector to which a cable for transmission of an electric signal to each of the light emitting element and the drive integrated circuit is to be connected; a holding member made of resin and holding the circuit board, the holding member being provided in the cover to enable the light emitting element to expose the photosensitive drum when the cover is located at the position at which the cover closes the opening; a ground terminal formed at a position different from a position at which the drive integrated circuit is disposed and a position at which the connector is disposed, on a ground pattern of a circuit pattern of the circuit board; and a heat transfer member made of metal, the heat transfer member being attached to the heat dissipation plate and attached to the ground terminal to transfer heat generated by the ground terminal to the heat dissipation plate.
17. The image forming apparatus according to claim 16, wherein the heat transfer member is a flat spring, and is fixed to the heat dissipation plate by a screw.
18. The image forming apparatus according to claim 16, wherein a through-hole penetrating the circuit board is formed in the ground terminal, and the heat transfer member is fixed by a screw inserted into the through-hole.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
(11) Exemplary embodiments of the present disclosure will be described below with reference to the attached drawings. Components to be described in the exemplary embodiments are merely examples, and the present disclosure is not limited to the exemplary embodiments.
(12) (Overall Configuration of Image Forming Apparatus)
(13) A first exemplary embodiment will be described below. First, a schematic configuration of an image forming apparatus 1 will be described.
(14) The image forming apparatus 1 illustrated in
(15) As illustrated in
(16) The image forming apparatus 1 includes charging devices 402Y, 402M, 402C, and 402K (hereinafter collectively referred to simply as the charging device(2) 402) that charge the photosensitive drums 102Y, 102M, 102C, and 102K, respectively. The image forming apparatus 1 further includes optical print heads 106Y, 106M, 106C, and 106K (hereinafter collectively referred to simply as the optical print head(s) 106) serving as exposure light sources that emit light to expose the photosensitive drums 102Y, 102M, 102C, and 102K, respectively. The image forming apparatus 1 illustrated in
(17) Here, one example of an exposure system adopted in an electrophotographic image forming apparatus is a laser beam scanning exposure system. The laser beam scanning exposure system exposes a photosensitive drum through an f- lens, by scanning a beam emitted from a semiconductor laser using, for example, a rotating polygon mirror. The optical print head 106 described in the present exemplary embodiment is used for a light emitting diode (LED) exposure system that exposes the photosensitive drum 102 using light emitting elements such as LEDs that are arranged in a rotational axis direction of the photosensitive drum 102. The optical print head 106 is not used for the laser beam scanning exposure system described above.
(18) Further, the image forming apparatus 1 develops an electrostatic latent image on the photosensitive drum 102, using toner. The image forming apparatus 1 includes development devices 403Y, 403M, 403C, and 403K (hereinafter collectively referred to simply as the development device(s) 403) that develop toner images of the respective colors on the photosensitive drums 102. Y, M, C, and K attached to the respective numerals represent the respective toner colors.
(19) The image forming apparatus 1 includes an intermediate transfer belt 406 onto which the toner images formed on the respective photosensitive drums 102 are sequentially transferred. The image forming apparatus 1 further includes a secondary transfer roller 407 and a fixing unit 404. The secondary transfer roller 407 transfers the toner images formed on the intermediate transfer belt 406 onto a recording sheet P conveyed from a sheet feeding unit 408. The fixing unit 404 fixes the images transferred by the secondary transfer, on the recording sheet P.
(20) Next, an image forming process will be briefly described by using a process for transferring the toner image of yellow to the intermediate transfer belt 406, as an example. The optical print head 106Y exposes the surface of the photosensitive drum 102Y charged by the charging device 402Y. The electrostatic latent image is thereby formed on the photosensitive drum 102Y. Next, the development device 403Y develops the electrostatic latent image formed on the photosensitive drum 102Y, using the toner of yellow. Afterward, the toner image of yellow developed on the surface of the photosensitive drum 102Y is transferred onto the intermediate transfer belt 406. Each toner image of magenta, cyan, and black is also transferred onto the intermediate transfer belt 406 in a similar image forming process.
(21) The toner image of each color transferred onto the intermediate transfer belt 406 is transferred onto the recording sheet P conveyed from the sheet feeding unit 408, with a transfer bias of the secondary transfer roller 407.
(22) The fixing unit 404 fixes the toner images on the recording sheet P by heat and pressure. After undergoing the fixing process, the recording sheet P is ejected to a sheet discharge unit 409 by the fixing unit 404.
(23) The image forming apparatus 1 includes an apparatus main body 100 and a cover 410. The cover 410 has a frame (an example of a heat dissipation plate) 127 made of metal, in a part of the cover 410 to increase the strength. The cover 410 may be configured of one metal plate to increase the strength. The cover 410 is configured of one metal plate, and is mounted on the apparatus main body 100. The cover 410 pivots around the apparatus main body 100.
(24) Here, the cover 410 illustrated in
(25) Further,
(26) (Configuration of Optical Print Head)
(27) Next, a positional relationship between the photosensitive drum 102 and the optical print head 106 will be described.
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(30) Next, a configuration of the circuit board 202 will be described in detail.
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(32) A signal line, a power source, and a ground line are connected from a main body circuit board 500 to the connector 301. The signal line is provided to control the drive voltage control element 302 and the storage element 303. A wiring line extending from the drive voltage control element 302 to drive the LED chip 201 is connected to each of the LED chips 201 through an inner layer of the circuit board 202.
(33) (Control Blocks)
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(35) The main body circuit board 500 is a circuit board for controlling each part of the main body during image formation. The main body circuit board 500 includes a main central processing unit (CPU) 510, and the main CPU 510 controls each part of the main body. The main body circuit board 500 further includes an image control unit 503 that performs image processing. Upon receiving an instruction for image formation from the main CPU 510, the image control unit 503 outputs image data for the image formation to an LED light emission control unit 504. This image data includes a plurality of pieces of unit image data corresponding to the plurality of light emitting elements 126 included in the LED chip 201. The image control unit 503 outputs the image data in a predetermined sequence, to the LED light emission control unit 504. The LED light emission control unit 504 generates irradiation data, using the image data output from the image control unit 503. The image data from the image control unit 503 includes color information indicating each color. The LED light emission control unit 504 transmits the irradiation data corresponding to each color to the corresponding circuit boards 202Y, 202M, 202C, and 202K, based on this color information. Based on the irradiation data transmitted to the circuit board 202, the light emitting element 126 is turned on to irradiate the photosensitive drum 102 with light.
(36) (Heat Dissipation Mechanism)
(37) Next, a configuration for dissipating the heat generated by the drive voltage control element 302 (an example of the drive IC) mounted on the circuit board 202 will be described.
(38) In general, when the operation of an image forming apparatus is accelerated, a heavy current is necessary for driving of a light emitting element included in an optical print head. When an electric current flowing through a circuit pattern formed on a circuit board increases, the amount of heat generated by a drive IC also increases. The drive IC mentioned here indicates, for example, an application-specific integrated circuit (ASIC) element manufactured for a specific use, and a regulator for converting a voltage. In the present exemplary embodiment, the drive IC indicates the drive voltage control element 302 and the storage element 303.
(39) An increase in the amount of heat generated by the drive IC can cause abnormal operation of the drive IC in itself. In addition, the package life of the drive IC can be reduced by abnormal thermal expansion or thermal contraction. The increase in the amount of heat generated by the drive IC can adversely affect members around the drive IC. For example, the housing 204 can be deformed by the heat generated by the drive IC. Even if the circuit board 202 is a board having thermal conductivity, e.g., a silicon substrate (thermal conductivity: about 150 W/mk), the heat escaping from the drive IC to the circuit board 202 fills the housing 204 and thereby deforms the housing 204. If the circuit board 202 or the rod lens array 203 deforms due to the deformation of the housing 204, an image defect can occur. To avoid such a trouble, in one type of image forming apparatus, in a case where a drive IC is heated up to a certain level, image forming operation is suspended until the temperature of the drive IC drops. Accordingly, the rise in the temperature of the drive IC is one of the causes of productivity decline of the image forming apparatus. Therefore, it is necessary to work out a way of efficiently dissipating the heat generated by the drive IC.
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(41) In this configuration, however, the flat spring 101 and the side frame A1 are disengaged from each other when the cover is opened relative to the apparatus main body. In other words, a heat transfer path from the drive IC 132 to the side frame A1 is divided by the opening/closing of the cover. In such a configuration, foreign matter such as dirt and dust can adhere to a contact portion between the flat spring 101 and the side frame A1, in a state where the cover is opened. A possibility cannot be ignored that heat transfer efficiency decreases due to the presence of dirt and dust on the heat transfer path. Therefore, a configuration is desired that prevents dirt and dust from entering the heat transfer path even if the opening/closing operation of the cover is performed.
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(44) As described above, the cover 410 has the frame 127 made of metal in order to increase the strength. The heat transfer member 601 is connected to the part of the frame 127 made of metal in the cover 410. Accordingly, the heat generated by the drive IC on the circuit board 202 is dispersed to the frame 127 made of metal via the heat transfer member 601. Thus, the frame 127 also serves as a heat dissipation plate. The frame 127 made of metal is, for example, a metal plate made of aluminum and having a thickness of 1.0 mm, and has a rectangular shape (having a long side of 350 mm, and a short side of 250 mm) extending in the lengthwise direction of the optical print head 106. Thus, the frame 127 is a metal plate whose area is sufficiently large as compared with the drive IC. In the present exemplary embodiment, the frame 127 is one metal plate, and the heat transfer members 601Y, 601M, 601C, and 601K corresponding to the optical print heads 106Y, 106M, 106C, and 106K, are connected to the frame 127. The heat transfer member 601 and the frame 127 are fixed by, for example, a fixing member 602 such as a screw. It is desirable that the fixing member 602 be made of metal in order to increase the heat dissipation efficiency further.
(45) In the comparative example illustrated in
(46) The heat transfer member 601 does not need to be connected to the frame 127 for increasing the strength of the cover 410, or may be connected to a different metal plate. In other words, the heat transfer member 601 may be connected to a metal plate attached to the cover 410 for the purpose of heat dissipation. In this case, the metal plate to which the heat transfer member 601 is connected is equivalent to the frame 127, and serves as a heat dissipation plate.
(47) Further, the cover 410 is provided with a support member 604 having the optical print head 106. The support member 604 is provided pivotally about a pivot shaft 603 around the cover 410. The support member 604 supports the housing 204 that holds the circuit board 202 and the rod lens array 203. The heat transfer member 601 and the support member 604 are members independent of each other, and thus each can move independently. More specifically, the heat transfer member 601 does not interfere with movement such as pivoting of the support member 604. The cover 410 and the support member 604 as combined may be referred to as the cover 410. The support member 604 may have the frame 127 serving as a heat dissipation plate. In such an example, the support member 604 is provided with the frame 127 that is a rectangular heat dissipation plate, and the heat transfer member 601 is attached to the frame 127.
(48) Further, here, an example is illustrated in which the support member 604 includes the housing 204. Instead, the frame 127 may be configured to support the housing 204. Also in this case, the frame 127 and the support member 604 may be assumed to be a part of the cover 410. In a configuration in which the frame 127 supports the support member 604, it is desirable that the housing 204 be made of resin while the frame 127 is made of metal. Because the housing 204 pivots around the frame 127, if both are made of metal, rubbing noise can be produced at a contact portion between these members and thereby annoy the user. Further, it is not necessarily required to form the support member 604 as a single piece, and the support member 604 may be configured by combining a plurality of members.
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(52) The drive ICs such as the drive voltage control element 302 and the storage element 303 can have a concave-convex shape on the surface. If the adhesive 307 is used, the adhesive 307 adheres to the element surface having the concave-convex shape. Therefore, the heat generated by the elements can be efficiently transferred to the heat transfer member 601.
(53) Further, a double-sided tape having thermal conductivity of 0.5 W/mk or more may be used for adhesion between the drive voltage control element 302 and the heat transfer member 601. The double-sided tape in this case is made of, for example, a composite material including metal foil and polymer material. Therefore, the double-sided tape adheres to the element to fill in the unevenness of the element surface. This increases an area contacting the element, and thereby increases the heat dissipation efficiency.
(54) In the present exemplary embodiment, the thermal conductivity of the heat transfer member 601 is higher than the thermal conductivity of the adhesive 307. However, the relationship between the thermal conductivities of both members is not limited to the above-described case, and the thermal conductivity of the adhesive 307 may be higher than the thermal conductivity of the heat transfer member 601.
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(56) Thus, the heat generated by the drive ICs such as the drive voltage control element 302 and the storage element 303 is transferred to the heat transfer member 601. The heat transferred to the heat transfer member 601 is further transferred to the frame 127 made of metal that is included in the cover 410. A rise in the temperature of the drive voltage control element 302 and the storage element 303 is thus suppressed.
(57) A second exemplary embodiment will be described below.
(58) In the present exemplary embodiment, the GND pad 306 is a square 10 mm on a side, and a through-hole penetrating the circuit board 202 is formed at the center of the GND pad 306.
(59) Typically, heat generated by each of the drive ICs such as the drive voltage control element 302 and the storage element 303 dissipates in the air, via the circuit pattern formed on the circuit board 202. Therefore, the heat generated by each of the drive ICs is transferred to the heat transfer member 601, by bringing the GND pad 306 into contact with the heat transfer member 601.
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(62) Here, as illustrated in
(63) A third exemplary embodiment will be described below. A heat dissipation mechanism of the third exemplary embodiment will be described with reference to
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(65) Heat generated by drive ICs such as the drive voltage control element 302 and the storage element 303 is transferred to the metal plate 607 via the adhesive 307. The heat transferred to the metal plate 607 is further transferred to a frame 127 made of metal and included in a cover 410, via the heat transfer member 601.
(66) In the third exemplary embodiment, because the metal plate 607 is provided, an effect of improvement in removing the heat from the drive IC can be expected as compared with a conventional mechanism, even if the heat transfer member 601 is not provided. However, as described above, the distance between the metal plate 607 and the circuit board 202 is only about 10 mm. It is therefore possible that the housing 204 made of resin deforms due to a rise in temperature of the metal plate 607 itself. Hence, dispersing the heat retained by the metal plate 607 to the frame 127 via the heat transfer member 601 as shown in the present exemplary embodiment is an effective way of preventing inconvenience such as an image formation defect.
(67) While the present disclosure has been described with reference to exemplary embodiments, it is to be understood that the disclosure is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(68) This application claims the benefit of Japanese Patent Application No. 2018-121705, filed Jun. 27, 2018, which is hereby incorporated by reference herein in its entirety.