ACCELEROMETER
20200158751 ยท 2020-05-21
Inventors
Cpc classification
G01P2015/0862
PHYSICS
G01P15/13
PHYSICS
International classification
G01P15/13
PHYSICS
Abstract
An accelerometer includes a planar proof mass mounted to a fixed substrate so as to be linearly moveable in an out-of-plane sensing direction in response to an applied acceleration. The proof mass includes first and second sets of moveable capacitive electrode fingers extending from the proof mass perpendicular to the sensing direction in a first in-plane direction and laterally spaced in a second in-plane direction perpendicular to the sensing direction. The moveable capacitive electrode fingers interdigitate with corresponding sets of fixed capacitive electrode fingers mounted to the substrate. The first set of fixed fingers has a thickness less than a thickness of the first set of moveable fingers; and wherein the second set of fixed fingers has a thickness greater than a thickness of the second set of moveable fingers.
Claims
1. An accelerometer comprising: a substantially planar proof mass mounted to a fixed substrate by a support, said proof mass being connected to the support by a compliant flexure so as to be linearly moveable in an out-of-plane sensing direction in response to an applied acceleration; the proof mass comprising first and second sets of moveable capacitive electrode fingers extending from the proof mass substantially perpendicular to the out-of-plane sensing direction in a first in-plane direction and laterally spaced in a second in-plane direction perpendicular to the out-of-plane sensing direction; and first and second fixed capacitor electrodes mounted to the fixed substrate, the first fixed capacitor electrode comprising a first set of fixed capacitive electrode fingers and the second fixed capacitor electrode comprising a second set of fixed capacitive electrode fingers; wherein the first and second sets of fixed capacitive electrode fingers extend in the first in-plane sensing direction and are laterally spaced in the second in-plane sensing direction; wherein the first set of fixed capacitive electrode fingers is arranged to interdigitate with the first set of moveable capacitive electrode fingers of the proof mass and the second set of fixed capacitive electrode fingers is arranged to interdigitate with the second set of moveable capacitive electrode fingers of the proof mass; wherein the first set of fixed capacitive electrode fingers has a thickness less than a thickness of the first set of moveable capacitive electrode fingers; and wherein the second set of fixed capacitive electrode fingers has a thickness greater than a thickness of the second set of moveable capacitive electrode fingers.
2. The accelerometer as claimed in claim 1, wherein the thickness of the first set and/or the second set of moveable capacitive electrode fingers is substantially equal to a thickness of the proof mass.
3. The accelerometer as claimed in claim 1, wherein the proof mass comprises a moveable frame that encloses the first and second sets of moveable capacitive electrode fingers and the first and second sets of fixed capacitive electrode fingers.
4. The accelerometer as claimed in claim 1, wherein the proof mass is mounted to the fixed substrate by a plurality of supports, the proof mass being connected to the supports by a plurality of compliant flexures.
5. The accelerometer as claimed in claim 1, wherein the proof mass is situated between a lower glass layer and an upper glass layer, wherein the lower and upper glass layers preferably form a hermetically sealed container in which the proof mass is located.
6. The accelerometer as claimed in claim 1, wherein each of the respective gaps between the fixed and moveable capacitive electrode fingers is substantially equal.
7. The accelerometer as claimed in claim 1, further comprising: a pulse width modulation (PWM) generator arranged to generate in-phase and anti-phase PWM drive signals with a drive frequency, wherein said in-phase and anti-phase PWM drive signals are applied to the first and second fixed capacitor electrodes respectively such that they are charged alternately.
8. The accelerometer as claimed in claim 1, wherein the first and second sets of moveable capacitive electrode fingers further comprise electrical pick-off connections arranged to provide a pick-off signal, in use, for sensing an applied acceleration in the out-of-plane sensing direction.
9. The accelerometer as claimed in claim 8, further comprising: an output signal detector arranged to detect the pick-off signal from the accelerometer representing a displacement of the proof mass from a null position, wherein the null position is the position of the proof mass relative to the first and second fixed capacitor electrodes when no acceleration is applied.
10. The accelerometer as claimed in claim 1, wherein an upper surface of the fixed capacitive electrode fingers is substantially coplanar with an upper surface of the moveable capacitive electrode fingers when the proof mass is in a null position, wherein the null position is the position of the proof mass relative to the first and second fixed capacitor electrodes when no acceleration is applied.
11. A three-axis accelerometer comprising: first, second, and third accelerometers all integrated within a single hermetic package, wherein: the first accelerometer is arranged to measure an applied acceleration in a first accelerometer direction, and the second accelerometer is arranged to measure an applied acceleration in a second accelerometer direction orthogonal to the first accelerometer direction; and the third accelerometer is arranged to measure an applied acceleration in an out-of-plane sensing direction orthogonal to the first and second accelerometer directions, the third accelerometer comprising: a substantially planar proof mass mounted to a fixed substrate by a support, said proof mass being connected to the support by a compliant flexure so as to be linearly moveable in the out-of-plane sensing direction in response to an applied acceleration; the proof mass comprising first and second sets of moveable capacitive electrode fingers extending in a first in-plane direction and laterally spaced in a second in-plane direction, said first and second in-plane directions being orthogonal to the out-of-plane sensing direction; and first and second fixed capacitor electrodes mounted to the fixed substrate, the first fixed capacitor electrode comprising a first set of fixed capacitive electrode fingers and the second fixed capacitor electrode comprising a second set of fixed capacitive electrode fingers; wherein the first and second sets of fixed capacitive electrode fingers extend in the first in-plane sensing direction and are laterally spaced in the second in-plane sensing direction; wherein the first set of fixed capacitive electrode fingers is arranged to interdigitate with the first set of moveable capacitive electrode fingers of the proof mass and the second set of fixed capacitive electrode fingers is arranged to interdigitate with the second set of moveable capacitive electrode fingers of the proof mass; wherein the first set of fixed capacitive electrode fingers has a thickness less than a thickness of the first set of moveable capacitive electrode fingers; and wherein the second set of fixed capacitive electrode fingers has a thickness greater than a thickness of the second set of moveable capacitive electrode fingers.
12. A method of producing an accelerometer for sensing accelerations in an out-of-plane sensing direction, the method comprising: performing a blind etching process on a first surface of a silicon substrate; anodically bonding the support to a first surface of a lower glass layer; performing a full depth etching process on a second surface of the silicon substrate, said blind etching and full depth etching processes defining a substantially planar proof mass connected to a support by a compliant flexure, the proof mass comprising first and second sets of moveable capacitive electrode fingers extending from the proof mass substantially perpendicular to the out-of-plane sensing direction in a first in-plane direction and laterally spaced in a second in-plane direction perpendicular to the out-of-plane sensing direction; and anodically bonding the second surface of the silicon substrate to an upper glass layer, wherein the upper glass layer and lower glass layer form a hermetically sealed container; wherein the blind etching process comprises: etching the first set of fixed capacitive electrode fingers such that said first set of fixed capacitive electrode fingers has a thickness less than a thickness of the first set of moveable capacitive electrode fingers; and etching the second set of fixed capacitive electrode fingers such that said first set of fixed capacitive electrode fingers has a thickness greater than a thickness of the second set of moveable capacitive electrode fingers.
13. The method as claimed in claim 12, wherein the first set of moveable capacitive electrode fingers are not thinned such that the respective thickness of the first set of moveable capacitive electrode fingers is substantially equal to a respective thickness of the proof mass, and/or wherein the second set of fixed capacitive electrode fingers are not thinned such that the respective thickness of the second set of fixed capacitive electrode fingers is substantially equal to a respective thickness of the proof mass.
14. The method as claimed in claim 12, further comprising thinning a portion of the first surface of a lower glass layer before anodically bonding the support to the first surface of the lower glass layer.
15. The method as claimed in claim 12, further comprising: thinning a portion of the first surface of the upper glass layer before anodically bonding it to the silicon substrate.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0042] Certain examples of the disclosure will now be described, by way of example only, with reference to the accompanying drawings in which:
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
DETAILED DESCRIPTION
[0052]
[0053] The back surface of the silicon substrate 4 is blind etched to define the thinned regions of a substantially planar proof mass 12 and compliant flexures 14, 16, which become such once a subsequent full depth etching process, explained below, takes place. These compliant flexures 14, 16 are substantially thinned compared to the bulk silicon substrate 4 and provide a resilient connection between the proof mass 12 and a pair of supports 18, 20, where this thinning is achieved during the blind etching process. The structure and function of the proof mass 12 and compliant flexures 14, 16 is discussed in further detail below with respect to
[0054] During the blind etching process, some of the capacitive electrode fingers are also thinned compared to the thickness of the bulk silicon substrate 4. This is explained in more detail with respect to
[0055] Prior to assembly, the lower glass substrate 8 is subjected to a pre-cavitation processing step in which the glass is thinned in a central portion 22. This pre-cavitation may be achieved using any suitable process known in the art per se, though one such process is wet etching. By wet etching (or using some other method) one surface of the lower glass substrate 8, the thickness of the central portion 22 is reduced to provide a cavity region in which the proof mass 12 can move once the accelerometer 2 is assembled.
[0056] The supports 18, 20, which form the roots of the compliant flexures 14, 16, are anodically bonded to the non-cavitated peripheral portion of the lower glass substrate 8. The compliant flexures 14, 16 themselves are not anodically bonded and are free to allow movement of the proof mass 12. The supports 18, 20 therefore provide the point of contact between the silicon substrate 4 and the lower glass substrate 8.
[0057] A full depth (or through) etching process is carried out on the front surface of the silicon substrate 4 to cut through the silicon, resulting in the proof mass 12 being connected to the surrounding silicon only via the compliant flexures 14, 16. This full depth etching process also separates the interdigitated capacitive electrode fingers from one another, as described below with respect to
[0058] Similar to the lower glass substrate 8, the upper glass substrate 6 is also subjected to a pre-cavitation (e.g. wet etching) process step prior to assembly, e.g. to a depth of 15 m, to produce the shaped upper glass substrate 6 in which several cavities 28, 30 are provided, resulting in several thicker support portions 32 of the glass. These cavities 28, 30 allow for motion of the proof mass 12 when the accelerometer 2 is subject to an applied acceleration that causes the proof mass 12 to move toward the upper glass substrate 6.
[0059] The support portions 32 of the upper glass substrate 6 are anodically bonded to the front (i.e. top) surface of the silicon substrate 4. Typically, the assembly 2 is back-filled with a gas such as air, neon, or argon, which provides damping in use.
[0060] A powder blasting process is then carried out on the uppermost surface of the upper glass substrate 6 in order to provide several downhole vias 34, 36, 38, 40. Note that there are two downhole vias 38, 40 located above the proof mass 12, one behind the other along the x-axis, as shown more clearly in
[0061]
[0062] The proof mass 12 comprises an upper set of moving capacitive electrode fingers 50 and a lower set of moving capacitive electrode fingers 52. The upper set of moving capacitive electrode fingers 50 is arranged to interdigitate with the upper set of fixed capacitive electrode fingers 46, and the lower set of moving capacitive electrode fingers 52 is arranged to interdigitate with the lower set of fixed capacitive electrode fingers 48. As can be seen, the respective gaps between each finger and the two adjacent fingers are the same on both sides, i.e. the fingers have no substantial in-plane offset.
[0063] The supports 18, 20, which are anodically bonded to the lower glass substrate 8, are connected to the proof mass 12 via the thinned compliant flexures 14, 16. These compliant flexures 14, 16 allow the proof mass 12 to move out-of-plane in response to an applied out-of-plane acceleration (i.e. along the z-axis).
[0064] A peripheral portion 54 of the silicon substrate layer 4 provides a border around the device such that, once assembled, it forms a side-wall that, together with the upper and lower glass layers 6, 8, encloses the proof mass 12 in a hermetically sealed container. It will be appreciated that, the glass may be arranged to also enclose an x-axis and/or a y-axis accelerometer to form a three-axis accelerometer within a single hermetically sealed container. This peripheral portion 54 is, after all etching steps are complete, electrically isolated from the interior portion of the accelerometer.
[0065] A downhole via 34 provided on the upper glass substrate 6 gives an electrical connection to the peripheral portion 54, and specifically provides an electrical connection for electrical ground, such that the outer frame 54 of the silicon substrate layer 4 is grounded in use.
[0066] The other two downhole vias 38, 40 provide electrical connections to the upper fixed capacitive electrode 42 and lower fixed capacitive electrode 44 respectively. As shown in
[0067] A further downhole via 36 is provided on one of the supports 18 and provides an electrical connection to the silicon that includes the proof mass 12. As shown in
[0068]
[0069]
[0070]
[0071] Conversely,
[0072]
[0073]
[0074]
[0075] Conversely,
[0076] Therefore, under a positive g force, the capacitance between the interdigitated fingers 48, 52 in the lower set decreases and the capacitance between the interdigitated fingers 46, 50 in the upper set increases. Under a negative g force, the capacitance between the interdigitated fingers 48, 52 in the lower set increases and the capacitance between the interdigitated fingers 46, 50 in the upper set decreases. The differential capacitance between the upper and lower sets of interdigitated fingers is substantially linear with the out-of-plane acceleration being applied.
[0077]
[0078] A thicker capacitive structure 100 having a thickness 101 is situated opposite a thinner capacitive structure 102 having a thickness 103 less than the thickness 101 of the thicker capacitive structure 100. One of these thicker and thinner capacitive structures 100, 102 is a moveable finger and the other capacitive structure 100, 102 is a fixed finger, however the diagram is not limited as to which way around these are, depending on which set of interdigitated capacitive electrode fingers apply.
[0079]
[0080]
[0081]
[0082] With reference to
[0083]
[0084] In each of
[0085] Those skilled in the art will appreciate that each of the individual lines in the sets of equipotential lines 60, 62 represents a path along which the voltage which would be observed by a test charge if placed there would be equal. The magnitude of the voltage at each of these lines 60, 62 will typically decrease as the distance from the fixed capacitive electrode fingers 46, 48 increases.
[0086]
[0087] With reference to
[0088] Conversely, with reference to
[0089] As outlined above, the upper set of fixed capacitive electrode fingers 46 is thinned compared to the lower set of fixed capacitive electrode fingers 48 which causes the lower set of equipotential lines 62 to bend. Accordingly, the change in voltage experienced by each of the different moveable electrode fingers 50, 52 in each set varies. This gives rise to a differential change in capacitance between the upper set of interdigitated electrode fingers 46, 50 compared to the lower set of interdigitated electrode fingers 48, 52, where this differential change in capacitance is a substantially linear measure of the applied out-of-plane acceleration.
[0090]
[0091]
[0092] Again, the x-axis accelerometer 3 and y-axis accelerometers may be discrete accelerometers, or may be a dual-axis accelerometer such as the Gemini accelerometer described above.
[0093] Thus it will be seen that the present disclosure provides an improved accelerometer that may sense an applied acceleration out-of-plane with respect to the proof mass. Advantageously, the z-axis accelerometer is planar and so may be manufactured within a single accelerometer package together with x-axis and y-axis accelerometers so as to form a single, planar 3-axis accelerometer package.
[0094] It will be appreciated by those skilled in the art that the examples described above are merely exemplary and are not limiting on the scope of the invention.