Precombustion chamber gas engine
11566559 · 2023-01-31
Assignee
Inventors
- Kazutoshi Nomura (Tokyo, JP)
- Daisuke Takemoto (Tokyo, JP)
- Satoshi Yamada (Tokyo, JP)
- Akihiro Yuuki (Tokyo, JP)
- Shunya Sasaki (Tokyo, JP)
Cpc classification
F02B19/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/1019
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/108
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02B19/1004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02M21/0281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/1014
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/0248
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02B19/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M21/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B19/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A precombustion chamber gas engine includes a main-chamber forming portion forming a main combustion chamber, a precombustion-chamber forming portion forming a precombustion chamber communicating with the main combustion chamber via a plurality of nozzle holes, and an ignition device disposed in the precombustion chamber and having an ignition portion spaced from a main chamber central axis of the main combustion chamber at a predetermined distance. In a plan view, the precombustion chamber has a near-ignition region including the ignition portion and a far-ignition region opposite to the near-ignition region separated by a borderline passing through a precombustion chamber central axis of the precombustion chamber and perpendicular to a straight line passing through the precombustion chamber central axis and the ignition portion. The distance between the precombustion chamber central axis and a precombustion-chamber-side opening end, connected to the precombustion chamber, of a specific far nozzle hole which is at least one nozzle hole in the far-ignition region is shorter or longer than the distance between the precombustion chamber central axis and a precombustion-chamber-side opening end of a specific near nozzle hole which is at least one nozzle hole in the near-ignition region.
Claims
1. A precombustion chamber gas engine comprising: a main-chamber forming portion forming a main combustion chamber; precombustion-chamber forming portion forming a precombustion chamber communicating with the main combustion chamber via a plurality of nozzle holes; and an ignition device disposed at an upper portion of an interior of the precombustion chamber and having an ignition portion spaced from a main chamber central axis of the main combustion chamber at a predetermined distance, wherein, in a plan view, the precombustion chamber has a near-ignition region in which the ignition portion is disposed and a far-ignition region opposite to the near-ignition region, the near-ignition region and the far-ignition region being separated by a borderline passing through a precombustion chamber central axis of the precombustion chamber and perpendicular to a straight line passing through the precombustion chamber central axis and the ignition portion, wherein the plurality of nozzle holes includes a specific far nozzle hole which is at least one nozzle hole in the far-ignition region and a specific near nozzle hole which is at least one nozzle hole in the near-ignition region, and a nozzle hole length of the specific far nozzle hole is shorter than a nozzle hole length of the specific near nozzle hole, and wherein the precombustion chamber is formed so as to deviate the precombustion chamber central axis from the main chamber central axis so that a distance between the main chamber central axis and a precombustion-chamber-side opening end of the specific far nozzle hole is longer than a distance between the main chamber central axis and a precombustion-chamber-side opening end of the specific near nozzle hole in the precombustion-chamber forming portion.
2. The precombustion chamber gas engine according to claim 1, wherein the specific near nozzle hole includes a nearest nozzle hole closest to the ignition portion among the plurality of nozzle holes in the near-ignition region in a plan view, and wherein the specific far nozzle hole includes a farthest nozzle hole farthest from the ignition portion among the plurality of nozzle holes in the far-ignition region in a plan view.
3. The precombustion chamber gas engine according to claim 1, wherein the precombustion chamber is formed so as to deviate the precombustion chamber central axis from the main chamber central axis so that a distance between the main chamber central axis and a precombustion-chamber-side opening end of the specific far nozzle hole is longer than a distance between the main chamber central axis and a precombustion-chamber-side opening end of the specific near nozzle hole in the precombustion-chamber forming portion.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(10) Embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It is intended, however, that unless particularly identified, dimensions, materials, shapes, relative positions and the like of components described in the embodiments shall be interpreted as illustrative only and not intended to limit the scope of the present invention.
(11) For instance, an expression of relative or absolute arrangement such as “in a direction”, “along a direction”, “parallel”, “orthogonal”, “centered”, “concentric” and “coaxial” shall not be construed as indicating only the arrangement in a strict literal sense, but also includes a state where the arrangement is relatively displaced by a tolerance, or by an angle or a distance whereby it is possible to achieve the same function.
(12) For instance, an expression of an equal state such as “same” “equal” and “uniform” shall not be construed as indicating only the state in which the feature is strictly equal, but also includes a state in which there is a tolerance or a difference that can still achieve the same function.
(13) Further, for instance, an expression of a shape such as a rectangular shape or a cylindrical shape shall not be construed as only the geometrically strict shape, but also includes a shape with unevenness or chamfered corners within the range in which the same effect can be achieved.
(14) On the other hand, an expression such as “comprise”, “include”, “have”, “contain” and “constitute” are not intended to be exclusive of other components.
(15)
(16) As shown in
(17) More specifically, in the embodiments shown in
(18) Further, the ignition device 5 has an ignition portion 51 capable of igniting an air-fuel mixture, and is disposed on an engine so that the ignition portion 51 is spaced from the central axis of the main combustion chamber 2r (hereinafter, main chamber central axis Cm) at a predetermined distance D. For instance, the ignition device 5 may be an ignition plug of a spark ignition type. In this case, the ignition portion 51 is a portion including an electrode which generates a spark. The predetermined distance D may be larger than 10% of a maximum value of the inner diameter of the main combustion chamber 2r. As described later, in a case where the precombustion chamber 3r includes a small-diameter cylinder chamber 31r and a large-diameter cylinder chamber 33r, the ignition portion 51 may be disposed in the large-diameter cylinder chamber 33r (constant diameter cylinder portion 33c), and the predetermined distance D may be a maximum value of the inner diameter of the large-diameter cylinder chamber 33r.
(19) On the other hand, the precombustion-chamber forming portion 3 includes a plurality of nozzle holes 4 connecting the precombustion chamber 3r formed in the precombustion-chamber forming portion 3 to the outside. The main combustion chamber 2r communicates with the precombustion chamber 3r via the plurality of nozzle holes 4. More specifically, each of the nozzle holes 4 has a main-chamber-side opening end 41m connected to the main combustion chamber 2r on one side and a precombustion-chamber-side opening end 41s connected to the precombustion chamber 3r on the other side. The precombustion-chamber-side opening end 41s may be connected to the precombustion chamber 3r above a bottom portion 35 including a portion furthest from the top portion where the ignition portion 51 is disposed (see
(20) In the embodiments shown in
(21) However, the present invention is not limited to the present embodiments. In some embodiments, the precombustion chamber 3r may have other shape, for instance, a cylindrical shape having a constant inner diameter.
(22) Further, in some embodiments, as shown in
(23) The precombustion chamber gas engine 1 having the above configuration opens the intake valve 17 and closes the exhaust valve 18 when the piston 14 moves downward at the intake stroke, for instance. As the intake valve 17 opens, a lean premixed gas containing a mixture of a fuel gas and air is introduced into the cylinder 13 through the intake port 15 connected to the intake valve 17. As the precombustion-chamber-fuel-gas supply valve 61 opens, a precombustion chamber fuel gas is introduced into the precombustion chamber 3r. Furthermore, at the compression stroke, the precombustion-chamber-fuel-gas supply valve 61 closes when the piston 14 moves upward. Further, the lean premixed gas introduced into the cylinder 13 through the intake port 15 is compressed as the piston 14 moves upward, and a part of the lean premixed gas is introduced into the precombustion chamber 3r through each of the nozzle holes 4 of the precombustion chamber 3r. The lean premixed gas introduced from the main combustion chamber 2r to the precombustion chamber 3r is mixed with the precombustion chamber fuel gas to produce an air-fuel mixture having a concentration suitable for ignition in the precombustion chamber 3r. The air-fuel mixture in the precombustion chamber 3r is ignited by the ignition device 5 at a predetermined timing when the piston 14 arrives at the vicinity of the compression top dead center, and the air-fuel mixture in the precombustion chamber 3r is thus combusted. A combustion flame caused by this combustion is injected into the cylinder 13 through each of the nozzle holes and ignites the lean premixed gas in the cylinder 13, which leads to combustion of the lean premixed gas in the main combustion chamber 2r.
(24) At this time, the present inventors have found through numerical analysis and the like that in the precombustion chamber gas engine 1 according to the present invention, since the ignition portion 51 of the ignition device 5 is spaced from the main chamber central axis Cm at a predetermined distance D, the timing at which the combustion flame produced by ignition of the air-fuel mixture in the precombustion chamber by the ignition portion 51 reaches each of the nozzle holes 4 varies. Further, they found that, if the timing of arrival of the combustion flame produced by ignition by the ignition device varies among the nozzle holes 4 and if, for instance, the nozzle holes 4 have the same shape, variation occurs in injection start timing at which combustion flame (hereinafter, referred to as torch jet as appropriate) is injected to the main combustion chamber 2r from each of the nozzle holes 4 through a corresponding main-chamber-side opening end 41m and in injection strength thereof. If injection start timing and injection strength of torch jet from each of the nozzle holes 4 vary, flame propagation in the main combustion chamber 2r also varies. The variation of flame propagation in the main combustion chamber 2r causes unburned gas to remain in a region where flame propagation delays, which may cause knocking and degrade thermal efficiency and output power of the precombustion chamber gas engine 1.
(25) In view of this, the present inventors have arrived at suppressing the variation of flame propagation in the main combustion chamber 2r by changing the shape of at least one nozzle hole 4 of the plurality of nozzle holes 4 so as to suppress the variation of injection start timing and injection strength of torch jet injected to the main combustion chamber 2r from each of the nozzle holes 4.
(26) The shape of the plurality of nozzle holes 4 in some embodiments of the present invention will now be described.
(27) In the present invention, in a plan view as shown in
(28) First, embodiments relating to connection position between the precombustion-chamber-side opening end 41s of the nozzle hole 4 and the precombustion chamber 3r will be described with reference to
(29) In some embodiments, as shown in
(30) Alternatively, in some embodiments, as shown in
(31) In the embodiments shown in
(32) Here, the present inventors have found that the combustion flame produced by ignition by the ignition device 5 reaches the precombustion-chamber-side opening end 41s of the specific near nozzle hole 42, a portion (center of bottom portion 35 of precombustion chamber 3r) through which the precombustion chamber central axis Cs passes, and the precombustion-chamber-side opening end 41s of the specific far nozzle hole 43 in this order. Further, the present inventors have found that, by forming the precombustion-chamber-side opening end 41s of the specific far nozzle hole 43 adjacent to the center of the bottom portion of the precombustion chamber 3r, it is possible to advance the timing at which the combustion flame produced by ignition by the ignition device 5 reaches the precombustion-chamber-side opening end 41s of the specific far nozzle hole 43. Conversely, the present inventors have found that, by forming the precombustion-chamber-side opening end 41s of the specific near nozzle hole 42 adjacent to the center of the bottom portion of the precombustion chamber 3r, it is possible to delay the timing at which the combustion flame produced by ignition by the ignition device 5 reaches the precombustion-chamber-side opening end 41s of the specific near nozzle hole 42.
(33) Thus, by bringing the precombustion-chamber-side opening end 41s of the specific near nozzle hole 42 or the specific far nozzle hole 43 close to the center of the bottom portion of the precombustion chamber 3r, it is possible to reduce the difference between timings at which the combustion flame produced by ignition by the ignition device 5 reaches the respective precombustion-chamber-side opening ends 41s of the specific near nozzle hole 42 and the specific far nozzle hole 43. Thereby, it is possible to adjust and equalize injection start timing and injection strength of combustion flames (torch jets) injected from respective main-chamber-side opening ends 41m of the specific near nozzle hole 42 and the specific far nozzle hole 43, and it is possible to suppress the variation of flame propagation in the main combustion chamber 2r. Further, by suppressing the variation of flame propagation in the main combustion chamber 2r, it is possible to suppress knocking caused by delay of flame arrival, and it is possible to improve the engine efficiency.
(34) More specifically, in some embodiments, as shown in
(35) Further, in the embodiment shown in
(36) However, the present invention is not limited to the present embodiments. The specific near nozzle hole 42 may be one or more, a plurality of nozzle holes 4, and the specific far nozzle hole 43 may be one or more, a plurality of nozzle holes 4. In a case where the specific far nozzle hole 43 includes a plurality of nozzle holes 4, they may be arranged so that a nozzle hole 4 with a later arrival timing has a precombustion-chamber-side opening end 41s closer to the precombustion chamber central axis Cs, in accordance with the timing of arrival of the combustion flame produced in the precombustion chamber 3r. Moreover, in a case where the specific near nozzle hole 42 includes a plurality of nozzle holes 4, they may be arranged so that a nozzle hole 4 with an earlier arrival timing has a precombustion-chamber-side opening end 41s closer to the precombustion chamber central axis Cs, in accordance with the timing of arrival of the combustion flame produced in the precombustion chamber 3r. Further, the nearest nozzle hole 42s may not be the specific near nozzle hole 42. Similarly, the farthest nozzle hole 43s may not be the specific far nozzle hole 43.
(37) With the above configuration, in a plan view of the precombustion chamber 3r, the distance rf between the precombustion chamber central axis Cs and the precombustion-chamber-side opening end 41s of the nozzle hole (farthest nozzle hole 43s) having the main-chamber-side opening end 41m farthest from the ignition portion 51 is shorter than the distance rn between the precombustion chamber central axis Cs and the precombustion-chamber-side opening end 41s of the nozzle hole (nearest nozzle hole 42s) having the main-chamber-side opening end 41m closest to the ignition portion 51. Thereby, it is possible to adjust and advance the timing at which the combustion flame produced by ignition by the ignition device 5 reaches the farthest nozzle hole 43s. Thus, it is possible to bring injection start timing of the farthest nozzle hole 43s close to injection start timing of the nearest nozzle hole 42s which the combustion flame reaches earliest. Consequently, it is possible to suppress the variation of inject start timing at which the flame is injected to the main combustion chamber 2r from each of the nozzle holes 4, and thus it is possible to efficiently suppress the variation of flame propagation in the main combustion chamber 2r.
(38) Further, in some embodiments, as shown in
(39) With the above configuration, by making the distance rf between the precombustion chamber central axis Cs and the precombustion-chamber-side opening end 41s of the specific far nozzle hole 43 shorter than the average, the distance rf between the precombustion chamber central axis Cs and the precombustion-chamber-side opening end 41s of the specific far nozzle hole 43 is made shorter than the distance rn between the precombustion chamber central axis Cs and the precombustion-chamber-side opening end 41s of the specific near nozzle hole 42.
(40) In some embodiments, as shown in
(41) With the above configuration, by making the distance rn between the precombustion chamber central axis Cs and the precombustion-chamber-side opening end 41s of the specific near nozzle hole 42 shorter than the average, the distance rn between the precombustion chamber central axis Cs and the precombustion-chamber-side opening end 41s of the specific near nozzle hole 42 is made shorter than the distance rf between the precombustion chamber central axis Cs and the precombustion-chamber-side opening end 41s of the specific far nozzle hole 43 (rn<rf).
(42) Further, in the embodiments as shown in
(43) Second, embodiments relating to shape of the precombustion chamber 3r formed in the precombustion-chamber forming portion 3 (precombustion-chamber cap 19) will be described with reference to
(44) In some embodiments, as shown in
(45) More specifically, in some embodiments, as shown in
(46) Further, in the embodiment shown in
(47) On the other hand, in the embodiment shown in
(48) Accordingly, as shown in
(49) In the embodiments shown in
(50) With the above configuration, for instance, by forming the precombustion chamber 3r to be offset toward the specific far nozzle hole 43 so as to deviate the precombustion chamber central axis Cs from the main chamber central axis Cm in the precombustion-chamber forming portion 3, the wall thickness of the precombustion chamber 3r formed by the precombustion-chamber forming portion 3 becomes thinner in the vicinity of the specific far nozzle hole 43 than in the vicinity of the specific near nozzle hole 42. Thus, the nozzle hole length Lf of the specific far nozzle hole 43 is made shorter than the nozzle hole length Ln of the specific near nozzle hole 42.
(51) Third, embodiments relating to shape of the precombustion-chamber-side opening end 41s of the nozzle hole 4 will be described with reference to
(52) In some embodiments, as shown in
(53) Thereby, it is possible to increase the flow velocity of the torch jet injected to the main combustion chamber 2r from the specific far nozzle hole 43, and thus it is possible to adjust and equalize the flow velocity of the torch jet from the specific far nozzle hole 43 and the flow velocity of the torch jet injected from the specific near nozzle hole 42 to the main combustion chamber 2r. Consequently, it is possible to suppress the variation of flame propagation in the main combustion chamber 2r. Further, by suppressing the variation of flame propagation in the main combustion chamber 2r, it is possible to suppress knocking caused by delay of flame arrival, and it is possible to improve the engine efficiency.
(54) Further, in some embodiments, the specific far nozzle hole 43 may be the farthest nozzle hole 43s. That is, in this case, the precombustion-chamber-side opening end 41s of the farthest nozzle hole 43s has a bell-mouth shape. Thereby, in the precombustion chamber 3r, it is possible to adjust and equalize injection start timing and injection strength of torch jets injected from the nearest nozzle hole 42s which the combustion flame produced by ignition by the ignition device 5 reaches the earliest and the farthest nozzle hole 43s which the combustion flame reaches the latest, and it is possible to efficiently suppress the variation of flame propagation in the main combustion chamber 2r.
(55) The present invention is not limited to the embodiments described above, but includes modifications to the embodiments described above, and embodiments composed of combinations of those embodiments.
(56) For instance, in some embodiments, the precombustion-chamber-side opening end 41s of the specific far nozzle hole 43 in the embodiments relating to connection position between the precombustion-chamber-side opening end 41s of the nozzle hole 4 and the precombustion chamber 3r as shown in
(57) Further, although in the embodiments shown in
REFERENCE SIGNS LIST
(58) 1 Precombustion chamber gas engine 11 Cylinder liner 12 Cylinder head 13 Cylinder 13w Cylinder wall surface 14 Piston 15 Intake port 16 Exhaust port 17 Intake valve 18 Exhaust valve 19 Precombustion chamber cap 2 Main-chamber forming portion 2r Main combustion chamber 3 Precombustion-chamber forming portion 3r Precombustion chamber 31 Small-diameter-cylinder forming portion 31r Small-diameter cylinder chamber 33 Large-diameter-cylinder forming portion 33c Constant diameter cylinder portion 33d Enlarged diameter cylinder portion 33r Large-diameter cylinder chamber 35 Bottom portion 36 Outer peripheral surface 37 Inner peripheral surface 4 Nozzle hole 41m Main-chamber-side opening end 41s Precombustion-chamber-side opening end 42 Specific near nozzle hole 42s Nearest nozzle hole 43 Specific far nozzle hole 43s Farthest nozzle hole 5 Ignition device 51 Ignition portion 6 Precombustion-chamber-gas supply device 61 Precombustion-chamber-fuel-gas supply valve Rf Far-ignition region Rn Near-ignition region D predetermined distance between ignition portion and main chamber central axis Cm Main chamber central axis Cp Central line of nozzle hole Cs Precombustion chamber central axis Ba Reference line Br Borderline Lf Nozzle hole length of specific far nozzle hole Ln Nozzle hole length of specific near nozzle hole df Distance (between main chamber central axis and precombustion-chamber-side opening end of specific far nozzle hole) dn Distance (between main chamber central axis and precombustion-chamber-side opening end of specific near nozzle hole) rf Distance (between precombustion chamber central axis and precombustion-chamber-side opening end of specific far nozzle hole) rn Distance (between precombustion chamber central axis and precombustion-chamber-side opening end of specific near nozzle hole) Cf Curvature of precombustion-chamber-side opening end of specific far nozzle hole Cn Curvature of precombustion-chamber-side opening end of specific near nozzle hole