Near isothermal machine
10655618 ยท 2020-05-19
Assignee
Inventors
Cpc classification
F04B39/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G1/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B37/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B39/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02G1/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25B9/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A machine for compressing or expanding gas comprises a piston operating downwards in a compression stroke with respect to an inclined or vertical cylinder and upwards with respect to the cylinder in an expansion stroke. The piston has a heat absorbing and releasing structure attached to its bottom face. There is a gap between the piston and the base of the cylinder when the gas volume in the cylinder is at its minimum. The gap contains a hydraulic fluid which absorbs heat from the heat absorbing and releasing structure. A heat transfer surface containing fluid circulating to and from an external source maintains the hydraulic fluid at constant temperature. In one arrangement the heat absorbing and releasing structure comprises thin sheets of aluminium attached orthogonally to the bottom face of the piston.
Claims
1. A machine for compressing or expanding gas comprising: a piston, a cylinder inclined to the vertical or near vertical, a heat absorbing and releasing structure attached to and disposed orthogonally to the bottom of the piston, the piston operating downwards in a compression stroke with respect to a cylinder and upwards with respect to the cylinder in an expansion stroke, and wherein the cylinder contains a constant volume of liquid maintained at a constant temperature and a variable volume of gas at the same constant temperature; and an external cooling and heating circuit through which liquid from the cylinder is circulated.
2. A machine according to claim 1, wherein the heat absorbing and releasing structure comprises a plurality of sheets arranged in concentric arcs attached to and disposed orthogonally to a bottom of the piston.
3. The machine according to claim 1 in which ends of the sheets away from the bottom of the piston are rounded toward edges of the sheets.
4. The machine according to claim 1 further comprising a plurality of baffles mounted on a base of the cylinder and projecting upwards into the cylinder, the baffles being configured with shapes corresponding to elements of the heat absorbing and releasing structure and between which the elements of the heat absorbing and releasing structure may enter and leave as the piston reciprocates within the cylinder.
5. The machine according to claim 1 in which the heat absorbing and releasing structure is out of the liquid when the gas volume is at its maximum.
6. The machine according to claim 1 in which gas from the cylinder is passed through a fluid coalescer to condense fluid in gas displaced from the cylinder, the fluid condensed in the coalesce being passed through a fluid duct and returned.
7. The machine according to claim 1 further comprising a heat transfer surface around the cylinder, heat being transferred through the heat transfer surface by liquid flow adjacent to the surface to maintain the temperature of the liquid in the bottom of the cylinder substantially constant.
8. The machine according to claim 1 having air gas circulation over an external heat exchanger to cool or heat.
9. The machine according claim 1 having at least one nozzle attached to a gas inlet to cause swirl in the gas.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) In order that the invention may be more fully understood, examples are described below with reference to the accompanying drawings, in which:
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DESCRIPTION OF EXAMPLES
(18) In
(19) The internal diameter of the cylinder 14 has a step outwards 24, in line with the downward face 16 of the piston when it is at the end of its compression stroke as seen in
(20) The hydraulic fluid 26 is cooled by a cooling coil 32 through which cooling fluid is passed the coil providing a heat transfer surface for the hydraulic fluid.
(21) Normally the hydraulic fluid is water, but it can be other fluids for particular applications.
(22)
(23) The compressor in
(24) As the piston (
(25) Turning to
(26) The orientation of the sheets 18 extending orthogonally from the bottom face 16 of piston 10 provided the minimum resistance to flow between them. Nominally the fluid (26 in
(27) The gaps 20 between the sheets 18 is minimised to reduce thermal diffusivity but the size should be balanced against the additional energy loss due to increased hydraulic friction and increased volume occupied by the sheets which will increase the movement of the fluid in the bottom of the cylinder.
(28) Thermal diffusivity is inversely proportional to pressure so to maintain diffusivity with increasing pressure requires a reduction in the spacing of the sheets. Additionally most of the heat transfer to the fluid occurs towards the end of the compression stroke so this is where best diffusivity is required.
(29) Towards the end of the compression stroke the piston velocity is at its minimum. The hydraulic forces between the fluid and sheets are reduced and a higher density of sheets can be accommodated. This helps with draining and reduces foaming. Similarly by designing the sheets so they are out of the hydraulic fluid when the piston is at top dead centre has a similar effect.
(30) Although in the description above thin aluminium or aluminium alloy sheets are described as the heat absorbing and releasing structure 17, the sheets could be made from any material, including injection moulded plastics, the sheets could be tapered too. Tubes could also be used. If parallel tubes are used holes need to be provided near the base face of the piston to allow gas to flow and escape from between the tubes.
(31) As an alternative to the sheets being arranged in concentric arcs as shown in
(32) A further alternative to the sheets in
(33) In practice it has been found that when the compressor/expander of
(34) However, the water mist also had a positive effect. Under strobe lighting a water mist could be seen inside the cylinder 14 between the parallel sheets 18 above the surface of the water 26. This was the same water mist which was being expelled from the cylinder. It is believed that this water mist probably helps stabilisation of the gas temperature. The inventor believes that a thin film of water adheres by surface tension to the parallel sheets 18 as they are retracted from the fluid 26 (water in this case). This film then forms small water droplets under the reducing pressure which fall away from the parallel sheets forming the mist. Unfortunately the mist is expelled with the gas in the cylinder on compression
(35) As loss of fluid from the system is not acceptable, in further development of the invention, a system is provided to capture the expelled hydraulic fluid and recycle it. In addition it has been found that repeated immersion and withdrawal of the plates in
(36) A heat absorbing and releasing structure 17 comprises a plurality of parallel sheets 18. The top 27 of the fluid 26 is above the bottom face 16 of piston 10 when the piston is at bottom dead centre. The inlet gas 28 and outlet 29 are raised in the side of cylinder 14 above the water level 27. The gas entering the cylinder through inlet 28 first passes through a check valve 22. The outlet 28 leads to check valve 23 as before then to a fluid coalescer 36. Fluid (water in this example) 38 drops to the bottom of coalescer 36 and is returned to the cylinder through a metered duct 42. The metered flow is set to match the anticipated loss of fluid from the cylinder. Any excessive moisture in the gas passing through the coalescer 36 flow leaves though an automatic valve through pipe 40 to a drain. On the expansion stroke the pressure in the cylinder will be lower than the coalescer pressure so water can flow back from the tank through the metered duct 42. Should any topping up of the fluid in the cylinder be needed to ensure that the water level 27 is correct, this can be supplied through regulator 46 and one way valve 48. In addition to the simple inlet 28, nozzles can be provided to cause the incoming gas to swirl improving the thermal efficiency.
(37) It is believed that the formation of mist assists the sheets 18 to perform their role in regulating the temperature of the gas in the cylinder. By modifying the surface finish, texture and material of the sheets it is believed possible to improve the positive misting effect and also reduce the adverse effects of bubble formation and gas/fluid mixing.
(38) In this particular design a piston seal 15 set into the cylinder closes the top of the cylinder 14 against the piston 10.
(39) The design assumes there is a small imbalance between the fluid separator/condenser water flow and the returned water flow from the tank. This imbalance can be positive or negative and both are possible so means to replace or drain water are required. For example if the air coming into the compressor is very dry, when it leaves the compressor it will have 100% humidity and possibly some free water as mist. The free water will be captured by the fluid separator/condenser but the water vapour (humidity) will be lost. Conversely if the air enters at 100% humidity and the isothermal compression ensures there is no significant temperature rise then the mass flow of water vapour in, is greater than the mass flow of water vapour out, so there will be a net flow of water into the system.
(40) A baffle 35 is at the base of cylinder 14. The baffle comprises a plurality of up-standing sheets, the curvature corresponding to the curvature of sheets 18. The sheets of the baffle 35 are separated so that the sheets 18 can pass between them on the downward stroke of the cylinder. These arrangements reduces splashing as the sheets 18 rise and fall in cylinder 14 and also reduces bubble formation improving efficiency.
(41) In the embodiment of
(42) However, it has been found that the efficiency of the machine of
(43) In
(44) In
(45) The region of the cylinder below the downward face 16 of the piston 10 when the piston 10 is at the end of its compression stroke as in
(46) The hydraulic fluid is cooled by passing water through jacket 31 between and inlet 33 and outlet 34 maintaining the temperature of the hydraulic fluid a close to constant as possible. The jacket 31 provides a heat transfer surface for the hydraulic fluid on the cylinder. Normally the hydraulic fluid is water, but is can be other fluids for particular applications.
(47) A baffle 35 is at the base of cylinder 14. The baffle comprises a plurality of up-standing sheets, the curvature corresponding to the curvature of sheets 18. The sheets of the baffle 35 are separated so that the sheets 18 can pass between them on the downward stroke of the cylinder.
(48) Gas pumped out of the cylinder is passed to a fluid coalescer 36, in this case in the form of a jacket around the upper part of the cylinder 14. Fluid (water in this example) drops to the bottom of condenser 36 and leaves though metered duct 42 to be returned to the bottom of the cylinder 14. The metering of returning fluid and any necessary topping up is carried out in an analogous way to that described with reference to
(49) The embodiments of
(50) A heat absorbing and releasing structure 17 comprises a spiral of aluminium 50, held in place and attached to the base of the cylinder 16 using epoxy resin. A baffle 52 mounted on the base of cylinder 14 is formed of a spiral of aluminium complementary to spiral 50 held in place by a former. Detail of the heat adsorbing and release structure 17 and baffle 52 is as shown in
(51) As mentioned above it is believed that the formation of mist assists the heat absorbing and release structure 17 to perform its role in regulating the temperature of the gas in the cylinder. By modifying the surface finish, texture and material of the spirals 50 it is possible to improve the positive misting effect and also reduce the adverse effects of bubble formation and gas/fluid mixing.
(52) As in
(53) It will be noted that in
(54) It will be noted that in
(55) The heat exchanger 47 can be placed anywhere between the outlet valve 23 and the base of cylinder 14. It is probably most conveniently placed in the position shown. Although the heat exchanger 47 is shown as a fanned radiator when the piston 10 and cylinder 14 are acting as a compressor, it could be any other form of cooler including a cooling tower. When the piston and cylinder are acting as an expander, the heat exchanger 47 would be a heater.
(56) In
(57) In
(58) In this simple illustration the crankshaft 105 is used but there are much more efficient mechanisms such as the Ross Linkage which would probably be used normally for production items as this will save space and be more cost effective.
(59) Between the cylinders 103 and 104 is a regenerative heat exchanger 109 which is common to all Stirling heat pumps/engines. The regenerative heat exchanger 109 is in the form of an inverted U to allow liquid condensing in the heat exchanger to flow back to the cylinder from which it came.
(60) Each piston and cylinder combination 103/113 and 104/114 is constructed in an analogous way to the piston cylinder combination of
(61) The regenerative heat exchanger 109 follows classic Stirling cycle design and contains metal gauze such as of aluminium or aluminium alloy, or thin tubes. The shape of regenerative heat exchanger 109 as an inverted U is such that hot and cold hydraulic fluid from the cylinders 113 and 114 are separated and only gas can be transferred between the pistons, in this way the regenerative heat exchanger 109 acts as the coalescer 36 illustrated in
(62) The best gas to use in this application is helium. The hydraulic fluid 126 would need to remain a liquid at the lowest operating temperature. As a result plain water is probably not appropriate in most cases. But for general less demanding applications use of water with antifreeze could be appropriate, otherwise a fluid with a lower freezing point would be needed, there are many common liquids that would suffice.
(63) The piston seals are omitted for clarity but some of the gas and hydraulic fluid in the heat pump may leak past the piston seals, and any hydraulic fluid and gas which leaks past the piston seals will be transferred back into the heat pump via a drain 135 and check valve 137. This can occur every cycle when the pressure in the heat pump is at its minimum. The whole system is contained in a hermetically sealed unit 139 to prevent loss of fluid and gas to the environment.
(64) Over time there will be a small transfer of vapour from the hydraulic fluid 126 in the cold side to the fluid 127 in the hot side hot side of the heat pump so an imbalance in fluid levels could occur. To ensure the fluid levels remain the same on both sides of the heat pump there is a very small balance orifice 140. This will allow a very slow transfer of fluid back in the opposite direction.
(65) Stirling machines can usually be designed to operate as an engine or a heat pump and this is the case with this invention. However as an engine the system efficiency is reduced by the transfer of vapour from the hot to the cold side of the engine without doing any useful work.
(66) Inside both an engine and a heat pump, vapour will be transferred from the expander to the compressor side. In an engine the expander is on the hot side 104/114 as described and the compressor 103/113 is on the cold side, this allows the transfer of heat without doing any useful work. In a heat pump the expander is on the cold side 103/113 and the compressor is on the hot side 104/114 so any transfer of vapour assist in moving heat from the cold to hot side.
(67) A Stirling heat pump or engine should be designed so that the working gas pressure in the cylinders 113, 114 and regenerative heat exchangers 109 is significantly higher than the vapour pressure of the hydraulic fluid 127 to prevent the free movement of hydraulic fluid vapour from the hot to the cold side (i.e. more gas molecules than vapour molecules so blocking the vapour molecules free movement).
(68) The device works in practice by the compressor side 104/114 compressing helium (or other working gas) isothermally, as result of the parallel sheets working in combination with the hot fluid 127 in the bottom of cylinder 114, maintained by cooler fluid passing though the coil 133. The helium passes through the regenerative heat exchanger pulled by the action of the expander combination of piston 103/113, the temperature of each element of the regenerative heat exchanger is increased by a small amount as in a classic Stirling cycle, as the compression piston 104 passes bottom dead centre the flow of helium though the regenerative heat exchanger 109 is reversed and the temperature of each element of the heat exchanger decreases by the same small amount that it originally increased. In doing so heat is taken up in the helium from the hydraulic fluid 126 on the cold side and transported to the hot side. It is this heat which is then given up to the fluid 127 on the compression stroke of the piston 104; this heat is removed by the fluid flow through coil 133. The machine of
(69) Although in all the illustrated examples the cylinder is vertical, it can be inclined to the vertical. Two cylinders can act together as a Stirling engine in the way illustrated in
(70) In
(71) Fluid 126 is circulated through outlet 142 to a cooler, for example the external heat exchanger on a freezer or refrigerator where it loses heat before being recycled to the inlet 141 at the bottom of cylinder 113
(72) The description of