Integrated fluid control valve and valve actuator assembly
10653906 ยท 2020-05-19
Assignee
Inventors
Cpc classification
International classification
Abstract
Systems and methods of an integrated fluid control valve and valve actuator assembly are provided. The assembly includes a pressure operated fluid control valve for controlling the flow of liquid from a liquid supply piping system into a sprinkler piping system of a fire protection system when transitioning the fire protection system from a stand-by state to an actuated state. The control valve defines a valve chamber for holding a pressurized fluid to prevent the flow of fluid through the control valve. A valve actuator is coupled to the fluid control valve housing for setting of the fluid control valve in an unactuated ready state and for operating the fluid control valve automatically and/or manually. Automatic control devices can be placed in fluid communication with the valve actuator to maintain and control operation of the valve actuator for controlled operation of the fluid control valve.
Claims
1. An assembly of a fluid control valve and valve actuator, comprising: a pressure operated fluid control valve having an inlet and an outlet disposed along a flow axis for controlling a flow of liquid from a liquid supply piping system into a sprinkler piping system upon transition of a fire protection system from a stand-by state to an actuated state, the control valve having a valve housing defining a valve chamber for holding a pressurized fluid to prevent a flow of fluid through the control valve; a valve actuator including an actuator housing having an interior surface defining an internal chamber with a central axis; a first actuator seat disposed along the interior surface of the actuator housing circumscribed about the central axis; a second actuator seat disposed along the interior surface disposed and circumscribed about the first actuator seat; a cylindrical seal member having a first distal side opposed to the first actuator seat and the second actuator seat, the seal member defining a sealed position engaged with the first actuator seat and the second actuator seat, the seal member further defining an open position axially spaced from the first and second actuator seats; a first port proximate the first actuator seat in communication with the internal chamber and the valve chamber of the control valve, the first port defined by the actuator housing and extending to an exterior surface of the actuator housing, the first port between the valve chamber and the seal member; a second port in communication with the internal chamber for providing fluid communication with an automatic control device, the second port defined by the actuator housing, the first port between the second port and the valve chamber along a flow path from the second port to the valve chamber; a third port for fluid communication with a drain line, the third port defined by the actuator housing, the third port being in communication with the internal chamber, the third port being isolated from the first and second ports when the sealing member is in the sealed position; the third port being in fluid communication with the first port and second ports when the sealing member is in the open position; and a fourth port for providing fluid communication with a fluid supply, the fourth port defined by the actuator housing, the fourth port being in communication with the first port and in communication with the internal chamber, the fourth port being isolated from the third port when the sealing member is in the sealed position, the fourth port being in fluid communication with the third port when the sealing member is in the open position.
2. An assembly of a fluid control valve and valve actuator of claim 1, wherein the valve actuator is secured to the fluid control valve.
3. An assembly of a fluid control valve and valve actuator of claim 1, wherein the first port includes a first connection located in a first direction toward the fluid control valve flow axis, the second port includes a second connection, the third port includes a third connection and the fourth port includes a fourth connection, the second, third, and fourth connections being located in a second direction transverse to the first direction, and the second and third connections being located at an opposed location on the actuator housing from the fourth connection.
4. An assembly of a fluid control valve and valve actuator of claim 1, wherein the valve actuator further comprises a manual reset actuator aligned with the first port.
5. An assembly of a fluid control valve and valve actuator of claim 1, wherein the valve actuator comprises a fifth port providing fluid communication with a pressure gauge.
6. An assembly of a fluid control valve and valve actuator of claim 5, wherein the valve actuator comprises a sixth port providing fluid communication with a manual release device connected to a drain line.
7. An assembly of a fluid control valve and valve actuator of claim 6, wherein the fifth port defines a fifth connection and the sixth port defines a sixth connection on the valve actuator, the first port defines a first connection located in a first direction parallel to a valve axis perpendicular to the flow axis of the valve, the second port defines a second connection located in a second direction transverse to the first direction, the third port defines a third connection located in the second direction, and the fifth and sixth connections are disposed along a control valve axis and are located in a third direction transverse to the first direction and the second direction.
8. An assembly of a fluid control valve and valve actuator of claim 1, wherein the second and third ports are located adjacent each other and located in the first direction, the third connection being located between the second port and the valve housing.
9. An assembly of a fluid control valve and valve actuator of claim 8, wherein the valve housing supports a drip funnel and an end of the drain line from the third port and an end of the drain line from the manual release device are disposed in the drip funnel.
10. An assembly of a fluid control valve and valve actuator of claim 1 wherein the pressure operated control valve includes a diaphragm that defines a neutral chamber.
11. An assembly of a fluid control valve and valve actuator of claim 10, wherein the pressure operated fluid control valve further comprises an alarm system coupled to an alarm port in fluid communication with the neutral chamber.
12. An assembly of a fluid control valve and valve actuator of claim 11, wherein the valve chamber defines a central valve chamber axis perpendicular to and intersecting the flow axis to define a plane, the port of the fluid control valve including a connection extending perpendicular to the plane.
13. An assembly of a fluid control valve and valve actuator of claim 1, wherein the valve chamber defines a central valve chamber axis perpendicular to and intersecting the flow axis to define a first plane, the flow axis defining a second plane perpendicular to the first plane, the flow axis defining an intersection of the first and second plane, the second plane dividing the assembly with the valve actuator disposed on a first side of the second plane and at least one port disposed on a second side of the second plane with the at least one port having a central axis parallel to the plane.
14. An assembly of a fluid control valve and valve actuator of claim 13, wherein the valve actuator comprises a fifth port providing fluid communication with a pressure gauge and a sixth port in fluid communication with the internal chamber of the valve actuator and a manual release device, the third port and the manual release device being in fluid communication with a drip funnel, the drip funnel being disposed on the second side of the second plane and the manual release and valve actuator being disposed on the first side of the second plane.
15. An assembly of a fluid control valve and valve actuator of claim 13, wherein the valve actuator comprises a fifth port providing fluid communication with a pressure gauge and a sixth port in fluid communication with the internal chamber of the valve actuator and a manual release device, the third port and the manual release device being in fluid communication with a drip funnel, the drip funnel, the manual release and the valve actuator being disposed on the same side of the second plane.
16. An assembly of a fluid control valve and valve actuator of claim 1, wherein the automatic control device includes any one of a wet pilot actuator, a dry pilot actuator, an electrical actuator, and combinations thereof.
17. A valve actuator comprising: a housing having an interior surface defining an internal chamber with a central axis; a first actuator seat disposed along the interior surface of the housing circumscribed about the central axis; a second actuator seat disposed along the interior surface disposed and circumscribed about the first actuator seat; a cylindrical seal member having a first distal side opposed to the first actuator seat and the second actuator seat, the seal member defining a sealed position engaged with the first actuator seat and the second actuator seat, the seal member further defining an open position axially spaced from the first and second actuator seats; a first port proximate the first actuator seat in communication with the internal chamber, the first port defined by the housing and extending to an exterior surface of the actuator housing, the first port between the valve chamber and the seal member; a second port in communication with the internal chamber, the second port defined by the housing, the first actuator seat and second actuator seat between the first port and the second port along a flow path between the first port and the second port: a third port in communication with the internal chamber, the third port being isolated from the first and second ports when the sealing member is in the sealed position; the third port being in fluid communication with the first port and second port when the sealing member is in the open position, the third port defined by the housing; and a fourth port in communication with the first port and in communication with the internal chamber, the fourth port being isolated from the third port when the sealing member is in the sealed position, the fourth port being in fluid communication with the third port when the sealing member is in the open position, the fourth port defined by the housing.
Description
BRIEF DESCRIPTIONS OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated herein and constitute part of this specification, illustrate exemplary embodiments of the invention, and, together with the description given above, serve to explain the features of the invention.
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MODE(S) FOR CARRYING OUT THE INVENTION
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(17) Referring now to
(18) In a preferred embodiment of the base assembly 10, the fluid control valve is a pressure operated valve 20 to open and close its internal port 22. More preferably, the fluid control valve 20 is a diaphragm pressure operated fluid control valve. In a preferred embodiment of the fluid control valve 20, the fluid control valve 20 includes a valve housing 21 that defines a valve chamber 24 housing an internally disposed valve diaphragm 26. The valve diaphragm preferably has a sealed position and an open position to control the flow of fluid through the internal port 22. The position of the valve diaphragm 26 is preferably controlled by fluid pressure acting on the internal diaphragm member 26. To prevent the flow of fluid through the control valve 20, the valve chamber 24 preferably holds a pressurized fluid to maintain the valve diaphragm 26 in the seated position. More specifically, when the valve chamber 24 is filled with fluid, the valve diaphragm 26 is sealed against an internal surface of the valve housing 21.
(19) In one preferred aspect of the housing 23 the housing 23 defines a second central valve axis Y-Y that extends perpendicular to and preferably intersects the first flow axis A-A to define a first plane P1. The flow axis A-A further preferably defines a second plane P2 perpendicular to the first plane P1 with the flow axis A-A defining the intersection of the first and second plane P1, P2. For preferred embodiments the fluid control valve 20, components and features of the valve 20 and/or assembly 10 and its components are directed, located, disposed and/or oriented relative to the first and second planes P1, P2. For example, a preferred embodiment of the fluid control valve 20 and its housing 23 includes one or more ports 28a, 28b, 28c, 28d located medially between or relative to the inlet 22a and outlet 22b for fluid communication with the preferably internal port 22. A medial ports 28 further preferably include a connection 29a defining a central axis 29b. In one preferred aspect, the preferred medial port 28 is disposed on one side of the second plane P2 with the central axis 29b extending parallel to the second plane P2 and perpendicular to the first plane P1. Moreover, in a preferred embodiment of the fluid control valve, the valve chamber is disposed to a first side of the second plane P2 opposite the medial port 28 disposed to the second side of the second plane P2.
(20) For the embodiment of fluid control valve 20 shown in
(21) The preferred orientations of the medial ports and connections 28, 29 can present the preferred fluid control valve 20 and assembly 10 with a compact profile for mounting and installation. More specifically, the preferred orientation of the medial ports and connections 28, 29 can preferably orient and locate associated alarm system and drain piping to one side of and parallel to the second plane P2. For the preferred valve and actuator assemblies 10 described herein, this permits the drain and alarm piping to be mounted close and parallel to walls or other environmental structures. With the valve actuator 30 and its associated components preferably disposed on the opposite side of the second plane P2 from the alarm and drain piping, the installation render the valve actuator 30 and its associated components accessible to a user or operator for set up or maintenance. Moreover, the preferred embodiment disclosed herein utilizing the control valve 20 configuration allows for orientation of the system alarm 70 and its respective components at a minimal distance located from the longitudinal axis A-A of the control valve 20. The preferred distance from the longitudinal axis of the valve A-A, the center line of the system alarm 70 is preferably less than five inches.
(22) The preferred embodiments of the integrated assembly 10 provide a valve actuator 30 proximate to, preferably coupled to, and even more preferably secured to the valve housing 21 of the fluid control valve 20, for example, as seen in
(23) In a preferred embodiment of the valve actuator 30, the actuator housing 32 preferably includes or defines six ports 36a, 36b, 36c, 36d, 36e, 36f in communication with the internal chamber 34. In addition, each of the ports preferably include a respective connection 37a, 37b, 37c, 37d, 37e, 37f for coupling the respective port and placing the internal chamber 34 in fluid communication with another area, region, chamber, or ports of the actuator or assembly 10. The connection can be embodied as threaded connection, a fitted connection, quick-connection, or any other mechanical connection for coupling the port. In one preferred aspect, the first preferred connection 37a allows port 36a to provides fluid communication between the valve chamber 24 of the fluid control valve 20 and the internal chamber 34 of the valve actuator 30. In another preferred aspect, the second connection 37b provides fluid communication through port 36b between the internal chamber 24 and the automatic control device or module 80, e.g. a device that preferably detects and/or indicates that a fire protection sprinkler system coupled to the assembly 10 has transitioned from a stand-by state to an actuated state. A third connection 37c provides fluid communication via third port 36c between the internal chamber 24 and a first drain line or port 39a, as seen for example in
(24) Referring again to
(25) The preferred valve actuator 30 can utilize at least one spring member 45 disposed between the interior surface 32a of the housing 32 and the sealing member 35 to bias the sealing member 35 toward the open position and at least one spring member 45 is located between the first and second actuator seats 33a, 33b. The at least one spring member 45, is preferably, at least one coil spring having a first end engaged with a portion of the interior surface 32a of the actuator 30 preferably, between the first and second actuator seats 33a, 33b. The second end 45b of the coil spring is preferably engaged with a portion of the sealing member 35 that faces the first actuator seat 33a. In one embodiment, the at least one spring member 45 defines a first length with the sealing member in the open position that is greater than second length when the seal member is in the sealed position. Alternatively, the first length in the open position of the sealing member 45 can be less than the second length when the sealing member is in the sealed position. In a preferred embodiment, each of the first and second actuator seats 33a, 33b are preferably substantially circular, the first actuator seat 33a having a first diameter and a second actuator seat 33b having a second diameter, the first diameter being greater than the second diameter.
(26) Preferably, the sealing member 35 is centered about the central axis C-C in the open position and the closed position. Moreover, the sealing member 35 is preferably supported in the open position within the housing only by a frictional engagement with the at least one spring member 45 such that sealing member 38b is not supported by any other valve structure. The sealing member 35, when in a sealed position with the first and second actuator seats, preferably defines an annular void, which is even more preferably in communication with the third port 36c of the preferred actuator, which is preferably connected to drain line 39a. The sealing member 35 preferably comprises a cylindrical member or assembly, having a first distal side opposed to the first and second valve seats 33a, 33b and a second proximal side opposite the distal side. The distal side of the seal member 35 preferably includes a seal that engages the first actuator seat and the second actuator seat in the sealed position.
(27) Preferred embodiments of the control valve and valve actuator assembly 10 further include the manual reset actuator 38 to preferably reset assembly to its ready-state. The manual reset actuator 38 has a button 38a for operation by a user. The button 38a is operatively connected to the sealing member 35 by a locating structure or shaft 38b. The preferred orientation of the manual reset actuator 38 with respect to the valve housing 21 of the fluid control valve allows for the integrated assembly 10 to be a compact configuration and orientation of the components associated with each of the connections 37a-f. The manual reset actuator 38 is operated by displacing the button 38a toward the fluid control valve 20 so as to preferably locate the seal member 35 in or toward its sealed position. In particular, the manual reset actuator 38 is actuated toward the longitudinal axis A-A of the fluid control valve 20.
(28) The ports 36 and/or their connections 37 are preferably oriented, directed and/or located in a preferred configuration relative to one or more reference axes, planes, surfaces and/or components of the assembly 10 to provide the arrangement of the integrated assembly. For example, referring to
(29) In the preferred embodiments, the second connection 37b and the third connection 37c are located adjacent each other on the actuator housing 32 and are located in the first direction parallel to the second plane P2 and preferably perpendicular to the first plane P1, and the third connection 37c is located between the second connection 37b and the actuator housing 32. The second and third connections 37b and 37c are preferably located next to each other on the actuator housing 32 so that they are located on the actuator housing 32 between the fifth and sixth connections 37e, 37f. In the preferred embodiment, the center lines of the second connection 37b and the third connection 37c are parallel; however, the second connection 37b and the third connection 37c can be disposed on the actuator housing so that the center lines of the second connection 37b and the third connection 37c are skewed. The distance between the second connection 37b and the third connection 37c can be set to an appropriate amount to allow for components to be secured to the connections.
(30) The operation of the valve actuator 30 provides a stand-by state defined by the sealing member 35 engaged with first valve seat 33a and the second valve seat 33b and an actuated state defined by the sealing member 35 spaced from the first valve seat 33a and the second valve seat 33b. The method preferably includes establishing the stand-by state, which more particularly includes locating the sealing member 35 against the valve seats 33a, 33b. The preferred method further includes providing fluid pressure from a common port, preferably the fourth port 36d, to a chamber, preferably the internal chamber 34, on a first side of the sealing member 35 and a port, preferably the first port 36a, on the second side of the sealing member. The preferred method further, preferably, includes establishing a trip state of the valve actuator 30, which particularly includes exposing the internal chamber 34 to an actuated automatic control device, preferably, via second port 36b, and placing the first port 36a in fluid communication with the chamber. The method preferably further includes placing the first port 36a in fluid communication with the chamber 34, and placing the internal chamber 34 in fluid communication with a drain via the third port 36c valve. In one preferred aspect of operating the valve actuator 30, pressurized fluid is provided from the internal chamber 34 to a drain 39a at a greater rate than rate provided to the internal chamber from the common port 36d.
(31) In
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(33) Shown in
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(35) The preferred valve actuator 30 preferably provides for automatic and manual actuation of a control valve 20 and for resetting the control valve 20 to a stand-by state. Moreover, preferred operation of the valve actuator 30 sets, operates and controls the control valve 20 for placing a fire protection system in an unactuated ready-state and operating the fire protection system to address a fire. With reference to 7A-7B, shown are respective schematic views of the fire protection system 100 in an unactuated ready-state and an actuated operated state. As shown the fire protection system 100 includes a liquid supply piping system 100a for supplying a liquid, such as for example water to a sprinkler piping system 100b coupled together by a preferred embodiment of a preferably integrated fluid control valve and valve actuator assembly 10 described herein. The fire protection sprinkler piping system 100 shown in
(36) Again, the preferred valve actuator 30 preferably provides for automatic and manual actuation of a control valve 20 and for resetting the control valve 20 to a stand-by state. More specifically, with reference to
(37) To reset the preferred valve and valve actuator assembly 10, water from the liquid supply piping system 100a is delivered to the first port 36a and the internal chamber 34 of the preferred actuator 30 and to the valve chamber 24 of the fluid control valve 20 via the common or fourth port 36d. To reset the valve diaphragm 26 of the preferred fluid control valve 20 in its sealed position, the preferred manual reset 38 is preferably depressed or operated to seat the seal member 35 in its sealed position against the first and second actuator seats 33a. 33b. The increase in the fluid pressure in the valve chamber 24 acts on the valve diaphragm 26 to its sealed position thereby closing the fluid port 22 and the fluid communication between the fluid system piping 100a and the sprinkler system piping 100b to permit the compressed air to come up to its stand-by pressure in the sprinkler piping system 100b. The preferred main water control valve 102 is opened to deliver water the inlet 22a of the fluid control valve and the main drain valve is closed and the liquid piping system 100a is brought up to its stand-by pressure to place the system 100 and the preferred valve and valve actuator assembly 10a in ready or stand-by-state.
(38) With the preferred system in its ready-state, the system is ready to address a fire. For the preferred double-interlock system, the preferred heat or smoke detectors 106 are coupled to a releasing panel 108, which is coupled to the preferred electronic solenoid valve 88. In the presence of a sufficient level or heat or smoke, the normally open solenoid valve 88 opens to release the fluid pressure from the seal member 35 in the valve actuator 30 permitting it to move, trip or operate from its sealed position to its open position thereby placing the valve chamber 24 in fluid communication with the internal valve chamber 34. In the presence of a sufficient level of heat, one or more of the sprinklers 104 actuates to release compressed gas pressure from the sprinkler piping system 100b. The reduction in compressed gas pressure in the piping system 100b preferably trips or opens the dry pilot actuator and permits the fluid to discharge and drain from the internal chamber 34 at a greater rate than is supplied to the internal chamber 34 via the common port 36d. Accordingly, the seal member 35 of the actuator 30 moves to its open position and the fluid pressure in the valve chamber 24 is reduced as fluid is discharged from the valve chamber 24 and out a drain of the preferred trim 80a and the drain 39a from third port 36c of the actuator 30. With the reduced fluid pressure in the valve chamber 24, the valve diaphragm 26 moves from its sealed position to its open position to open the internal flow port 22 and place the liquid supply piping system 100a in fluid communication with the sprinkler piping system 100b. Water is permitted to fill the sprinkler piping system 100b and discharge from the actuated sprinklers 100a to address a fire. Water flowing through the open internal port 22 of the fluid control valve 20 preferably also discharges out of the medial port 28a and the neutral chamber 27 to sound the alarm system coupled thereto.
(39) Control and operation of the preferred valve and actuator assembly 10 can be alternatively configured by changing the automatic control device coupled to the second port 36b of the valve actuator 30. In particular trim components can be reduced by coupling any one of the pneumatic or electric trim assembly 80b, 80c previously described. The pneumatic or electric trim assemblies 80b, 80c provide for a single interlock to operate or trip the valve actuator 30 and open the fluid control valve 20 in a manner as described. For the pneumatic trim module 80b, the dry pilot actuator detects low pressure in the pressurized sprinkler piping, indicative of a sprinkler 104 actuation, and in response operates to operate the valve actuator 30. The electric trim module 80c, upon receipt of a detection signal from the heat/smoke detectors 106 preferably via the releasing panel 108, opens from its normally closed position to operate the valve actuator 30.
(40) The system 100 can be further altered by altering the sprinkler piping system to be either a sprinkler piping system in which the sprinklers 104 are always open. For such a system, the automatic control device coupled to the second port 36b of the valve actuator 30 can be anyone of a wet pilot or dry pilot sprinkler system. In such system, the actuation of the pilot sprinklers relieves fluid pressure on the seal member 35 of the valve actuator permitting it to trip and operate in a manner as previously described. In the case of the wet pilot system, the pilot system is preferably directly coupled to the second port 36b of the valve actuator 30. For a dry pilot actuator sprinkler system, the system is preferably coupled to the second port of the valve actuator 30 by the pneumatic trim module 80b. In another alternate embodiment in which the sprinklers 104 of the sprinkler piping system are always open, operation of the fluid control valve and valve actuator assembly 10c can be interlocked by preferably coupling the electronic trim module 80c to the second port 36b of the valve actuator 30, with an interconnection to appropriate fire heat/smoke detectors 106, to control the automatic operation of the valve actuator 30 in a manner as previously described.
(41) While the present invention has been disclosed with reference to certain embodiments, numerous modifications, alterations, and changes to the described embodiments are possible without departing from the sphere and scope of the present invention, as defined in the appended claims. Accordingly, it is intended that the present invention not be limited to the described embodiments, but that it has the full scope defined by the language of the following claims, and equivalents thereof.