Child bike seat

10654539 ยท 2020-05-19

Assignee

Inventors

Cpc classification

International classification

Abstract

A bicycle child seat includes a seat body for accommodating a child therein and a fixation adapted to couple the bicycle child seat to a bike. The seat body includes a multi-layer structure with at least a first layer and a second layer made from different materials. The first layer is adapted to at least partially cover the second layer and to at least partially support the second layer.

Claims

1. A bicycle child seat, comprising: a seat body configured to accommodate a child therein, the seat body comprising a multi-layer structure with at least a first layer and a second layer made from different materials; a fixation member configured to couple the bicycle child seat to a bicycle; and a pressing member coupled to the second layer and configured to exert a pressing force towards the fixation member onto the second layer, wherein the first layer is configured to at least partially cover the second layer and to at least partially support the second layer, wherein the first layer comprises a first mating component and the second layer comprises a second mating component, and wherein the first and second mating components mechanically mate to secure the first and second layers to each other by a mechanical connection.

2. The bicycle child seat according to claim 1, wherein the first layer is adapted to at least partially support the second layer on the fixation member such that a movement of the first layer relative along the second layer is substantially prevented.

3. The bicycle child seat according to claim 1, wherein the mechanical connection comprises a positive-fit connection such that the first and second layers are immovable with respect to each other in at least one direction.

4. The bicycle child seat according to claim 1, wherein the second layer comprises a uniform main surface facing the first layer and non-uniform surface areas, wherein the first layer is attached to the uniform main surface and the non-uniform surface areas.

5. The bicycle child seat according to claim 1, wherein the second mating component comprises a recess and the first mating component comprises a protruding section.

6. The bicycle child seat according to claim 1, wherein the pressing member comprises protrusions protruding from a bottom side of a fixation plate towards the fixation member, and wherein the first layer comprises projections protruding from the first layer in a direction facing away from the fixation member, wherein the second layer comprises recesses into which one of the protrusions and one of the projections respectively extend from opposite sides such that their end portions face each other, and wherein the protrusions and projections comprise openings configured to accommodate a fixation device configured to fix the pressing member to the fixation member.

7. The bicycle child seat according to claim 6, further comprising a covering member configured to cover the pressing member, the covering member being configured as a seating element of the bicycle child seat and comprising a soft material.

8. The bicycle child seat according to claim 7, wherein the covering member comprises ethylene vinyl acetate.

9. The bicycle child seat according to claim 1, wherein the Young's modulus of the second layer is smaller than the Young's modulus of the first layer, wherein the second layer is formed from a foam material and wherein the second layer is solid.

10. The bicycle child seat according to claim 1, wherein the first layer is formed from a thermoplastic material, and wherein the second layer is formed by expanded polypropylene, wherein the second layer comprises an internal reinforcement structure or an expanded polypropylene mixture containing a strengthening component.

11. The bicycle child seat according to claim 10, wherein the expanded polypropylene comprises a density ranging from 40 to 120 gr./ltr.

12. The bicycle child seat according to claim 10, wherein the expanded polypropylene comprises a density ranging from 50 to 100 gr./ltr.

13. The bicycle child seat according to claim 10, wherein the expanded polypropylene comprises a density ranging from 60 to 80 gr./ltr.

14. The bicycle child seat according to claim 1, wherein the first layer comprises a thickness of 1.6 to 2.9 mm, and the second layer comprises a thickness of 8 to 31 mm.

15. The bicycle child seat according to claim 14, wherein the first layer comprises a thickness of 1.8 mm and the second layer comprises a thickness of 17 to 31 mm.

16. The bicycle child seat according to claim 1, wherein the first layer is structured as an outer seat shell and the second layer is structured as an inner seat shell accommodated in and provided adjacent the outer seat shell.

17. The bicycle child seat according to claim 1, wherein the first layer and the second layer are mechanically attached to each other at their back portions, wherein the first layer comprises protrusions in the back portion protruding into mating openings formed in the second layer and is fixedly mounted to the second layer using receiving elements fixed on the protrusions by a snap-fit connection, wherein the receiving elements are shoulder hole caps configured to attach to shoulder straps.

18. The bicycle child seat according to claim 1, wherein the mechanical connection is releasable.

19. A child seat for a bicycle, comprising: a seat body configured to accommodate a child therein, the seat body comprising a first layer having a first mating component disposed at a first back portion of the first layer and a second layer having a second mating component disposed at a second back portion of the second layer, wherein the first and second mating components mechanically mate to secure the first and second layers to each other at the first and second back portions by a snap-fit connection; wherein the first layer comprises protrusions in the first back portion protruding into mating openings formed in the second layer and is fixedly mounted to the second layer using receiving elements fixed on the protrusions by the snap-fit connection, wherein the receiving elements are shoulder hole caps configured to attach to shoulder straps; and a fixation member configured to couple the child seat to a bicycle.

20. The child seat according to claim 19, wherein the snap-fit connection is releasable.

21. The child seat according to claim 19, wherein the first mating component comprises a protrusion and the second mating component comprises a recess.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The present invention will hereinafter be described in conjunction with the following drawing figures, wherein like numerals denote like elements, and:

(2) FIG. 1 shows a perspective front view of a child bike seat according to an embodiment of the present invention;

(3) FIG. 2 shows a perspective rear view of the child bike seat of FIG. 1;

(4) FIG. 3 shows a perspective partially exploded front view of the child bike seat of FIG. 1;

(5) FIG. 4 shows a perspective partially exploded rear view of the child bike seat of FIG. 1;

(6) FIG. 5 shows a perspective partially exploded side view of the child bike seat of FIG. 1;

(7) FIG. 6 shows a fixation means of the child bike seat of FIG. 1 in perspective view;

(8) FIG. 7 shows a plan view of the child bike seat of FIG. 1;

(9) FIG. 8 shows a sectional view of the child bike seat of FIG. 1 in plane A-A of FIG. 7;

(10) FIG. 9 shows an enlarged portion of the sectional view of FIG. 8;

(11) FIG. 10 shows an enlarged sectional view of the child bike seat of FIG. 1 in a plane parallel to the plane A-A of FIG. 8;

(12) FIG. 11 shows a perspective view from above of a covering member of the child bike seat of FIG. 1;

(13) FIG. 12 shows a perspective view from below of a covering member of the child bike seat of FIG. 1;

(14) FIG. 13 shows a perspective view from above of a fixation plate of the child bike seat of FIG. 1;

(15) FIG. 14 shows a perspective view from below of a fixation plate of the child bike seat of FIG. 1;

(16) FIG. 15 shows a perspective view from above of an inner seat shell of the child bike seat of FIG. 1;

(17) FIG. 16 shows a perspective view from below of an inner seat shell of the child bike seat of FIG. 1;

(18) FIG. 17 shows a perspective view from above of an outer seat shell of the child bike seat of FIG. 1;

(19) FIG. 18 shows a perspective view from below of an outer seat shell of the child bike seat of FIG. 1;

(20) FIG. 19 shows a perspective view from above of a footrest portion of the child bike seat of FIG. 1; and

(21) FIG. 20 shows a perspective view from below of a footrest portion of the child bike seat of FIG. 1.

(22) All figures are only schematic depictions of exemplary embodiments in which, in particular, distances and dimensional correlations are not presented to scale.

DESCRIPTION OF EMBODIMENTS

(23) The following detailed description is merely exemplary in nature and is not intended to limit application and uses. Furthermore, there is no intention to be bound by any theory presented in the preceding background or summary or the following detailed description.

(24) In FIGS. 1 and 2, a child bike seat 2 according to an embodiment of the present invention is shown in perspective view. Furthermore, FIG. 7 shows a plan view of the child bike seat 2. The child bike seat 2 comprises a seat body 4 for accommodating a child therein, a footrest portion 60 for supporting the legs and feet of the child, as well as a fixation means 10 for fixing the child bike seat 2 to a bike.

(25) The seat body 4 comprises a multi-layer structure formed by a first layer 6 and a second layer 8 which are attached to each other. Furthermore, attached to the seat body 4 are harness belts 70. The upper ends of the harness belts 70 are passed through shoulder anchors 72 which are fixed to the seat body 4 by means of shoulder hole caps 74 as shown in FIG. 3, for instance. On the shoulder anchors 72, a shoulder padding 76 is arranged.

(26) The first layer 6 is made from polypropylene (PP) and is provided as a supporting layer. Using PP adds stiffness to the overall seat structure. Instead of PP, polycarbonate, acrylonitrile butadiene styrene or polymethyl methacrylate could be used for the first layer 6.

(27) The detailed construction of the first layer 6 will be described with reference to FIGS. 17 and 18 which show a front perspective view and a rear or bottom perspective view of the first layer 6, respectively.

(28) The first layer 6 which is also referred to as outer seat shell comprises a bottom portion 44 and a back portion 48. In the bottom portion 44 of the first layer 6, protrusions 36 are provided facing in the upward direction. In other words, in a mounted condition, the protrusions 36 in the bottom portion 44 face away from the fixation means 10. On the opposite side of the protrusions 36, recesses 36a are provided. Furthermore, protrusions 37 are provided in the back portion 48. Both kinds of protrusions 36, 37 are arranged on a side of the first layer 6 facing the second layer 8 in a mounted condition of the seat body 4. Furthermore, the protrusions 37 are arranged in a protruded section 12 of the first layer 6. On the opposite side of the protruding section 12, a recessed section 11 is provided.

(29) The second layer 8 is made from a foam material, i.e. a cell-like material, here expanded polypropylene (EPP), and is provided for at least partially accommodating the child. Like the first layer 6, the second layer 8 is integrally formed. During manufacturing the second layer 8, the cells melt together at the outer surface of EPP which creates a durable coating or skin which makes the second layer 8 wear resistant and protects the internal cell-like structure from disintegrating. The thickness and density of the second layer 8 are adjusted to provide sufficient rigidity and balance between hardness and weight. In the present embodiment, the density of the second layer 8 is about or exactly 80 gr./ltr. which can be considered an optimal balance between hardness and weight. Instead of the EPP material, a polyurethane foam could be used instead. Furthermore, an improved stronger EPP foam called chock could be used. Although not shown in the drawings, the second layer 8 can comprise an internal structure like a grid or space structure of polypropylene or acrylonitrile butadiene styrene.

(30) The detailed construction of the second layer 8 will be described with reference to FIGS. 15 and 16 which show a front perspective view and a rear or bottom perspective view of the second layer 8, respectively.

(31) The second layer 8 comprises a back portion 50 and a bottom portion 46 as well as two side walls 42. In the back portion 50 of the second layer 8, a recessed section 30 is provided and in the area of the recessed section, openings 43 are provided for passing the shoulder straps or shoulder anchors therethrough. Furthermore, the openings 43 are formed matingly with the protrusions 37 of the first layer 6 in such a manner that the protrusions 37 can be inserted into the openings 43 such that they protrude into but not beyond them. The recessed section 30 is formed matingly with the protruding section 12 of the first layer 6. In the bottom portion 46 of the second layer 8, openings 47 are provided. The openings 47 are configured to receive the protrusions 36 of the first layer 6 from below and to receive protrusions 34 of a seatpad plate 16 which will be described later. The second layer 8 further comprises an edge portion 9 which is configured to surround edges of the first layer 6.

(32) The footrest portion 60 which is shown in FIGS. 1, 2, 3, 4, 19 and 20, comprises two leg portions 66, two foot trays 62 and two foot straps 64 for fixing a child's feet on the foot trays 62. The footrest portion 60 and the seat body 4 are fixedly coupled together by means of the fixation means 10. More precisely, a bridging portion 61 connecting both leg portions 66 at the upper end is provided. The bridging portion 61 comprises protrusions 61a which are adapted to be accommodated in correspondingly formed recesses 36a in the bottom portion of the first layer 6.

(33) FIGS. 3 and 4 show a partially exploded view of the seat body 4 as described above. As already mentioned before, the seat body 4 comprises a first layer 6 which may also be referred to as outer seat shell and a second layer 8 which may be referred to as inner seat shell. As is clearly shown, both seat shells 6, 8 are matingly formed such that the inner seat shell 8 may be accommodated in the outer seat shell 6. Each seat shell 6, 8 is integrally formed by injection molding and comprises the side walls 40, 42, the bottom portion 44, 46 and the back portion 48, 50 jointly forming side walls, a bottom portion and a back portion of the seat body 4.

(34) As is further shown in FIG. 3, a fixation plate 16 which may also be referred to as seatpad plate and which serves as a pressure application means is arranged between a seatpad 38 and a bottom portion 46 of the second layer 8.

(35) The seatpad plate 16 is shown in FIGS. 13 and 14 in greater detail. The seatpad plate 16 comprises a center buckle strap fixation portion 16a which has an opening in its upper side so as to receive a center buckle strap. Furthermore, the seatpad plate 16 comprises four protrusions 34 protruding from a bottom side of the seatpad plate 16 as is shown in FIG. 14. At the positions where the protrusions are formed, recesses 35 are formed on the upper side of the seatpad plate 16 as is shown in FIG. 13. In the embodiment, the recesses 35 are formed so as to accommodate hexagonal nuts 17 non-rotatably therein (see FIG. 10). In the protrusions 34, openings 34a are provided such that a threaded bolt or a screw can be inserted into the protrusions 34 from below and be engaged with the nuts provided in the recesses 35.

(36) The seatpad 38 is shown in detail in FIGS. 11 and 12. The seatpad 38 is made from a soft material which in the present embodiment is formed from ethylene-vinyl acetate and comprises a center buckle strap opening 38a in which a portion of the center buckle strap can be accommodated and which is provided on the upper side of the seatpad 38, i.e. on the side where the child is in contact with the seatpad 38. On the opposite or lower side of the seatpad 38, a recess is formed in which a groove 38b is formed. The recess and the groove are formed such that the seatpad 38 can be fixed on the seatpad plate 16 by putting an edge portion of the seatpad 38 over the seatpad plate 16 such that the groove 38b engages with a peripheral edge of the seatpad plate 16. In this way, the seatpad 38 can be securely provided on the seatpad plate 16.

(37) The main parts of the child bike seat 2, i.e. the seat body 4, the footrest portion 60 and the fixation means 10 are also shown in FIG. 5 in a side view from the left. FIG. 6 shows a perspective view of the fixation means 10 which is used to fix the seat body 4 and the footrest portion 60 to a bike. The fixation means 10 comprises supporting sections 18 which can be contacted with the bridging portion 61. In the present embodiment, the supporting section 10a comprise openings such that a threaded bolt or screw can be inserted from below and engage with the seatpad plate 16.

(38) FIG. 8 shows a sectional view of the child bike seat along plane A-A as shown in FIG. 7. FIG. 9 shows an enlarged portion of FIG. 8 and FIG. 10 shows a perspective sectional view of the bottom portion of the seat body 4 mounted to the fixation means 10.

(39) As is shown in FIG. 8, the first layer 6 and the second layer 8 are coupled to each other such that the protruding section 12 of the first layer 6 protrudes into the recess 32 of the second layer 8 and is in contact with the same or at least arranged in close vicinity to the same. In this condition, the protrusions 37 are arranged in the openings 43. From a seating side of the second layer 8, shoulder hole caps 74 are snap-fittedly engaged with the protrusions 37 so that a mechanical connection between the first layer 6 and the second layer 8 is achieved by means of the protrusions interacting with the shoulder hole caps 74. In this way, the protruding section 12 of the first layer 6 is fixedly held in the recess 32 of the second layer 8. Since the protruding section 12 and the recess 32 are matingly formed, a movement between both layers is not possible or substantially prevented along the layers.

(40) As is shown in FIGS. 8, 9 and 10, the first layer 6, the second layer 8, the bridging portion 61 are fixed on the fixation means 10 using the seatpad plate 16. In other words, a portion of the second layer 8 and a portion of the first layer 6 are sandwiched between the seatpad plate 16 and the fixation means 10. In FIG. 10, it can be seen that the supporting portions 18 rest against the bridging portion 61 in the area of the protrusions 61a. The protrusions 61a are accommodated in recesses 36a of the first layer 6. The protrusions 36 of the first layer 6 received in the openings 47 formed in the second layer 8. The protrusions 34 of the seatpad plate 16 protrude into the openings 47 from above and such that they are in close proximity to the protrusions 36. In order to fix all elements together, screws can be passed from below such that they extend through the supporting portions 18, the protrusions 61, 36 and 34 and engage with a nut 17. By tensioning the screw, the seatpad plate 16 exerts a pressing force on the second layer 8 fixing the second layer 8 and the first layer 6 to the fixation means 10.

(41) In conclusion, it is pointed out that terms like comprising or the like are not intended to rule out the provision of additional elements or steps. Let it further be noted that a or an do not preclude a plurality. In addition, features described in conjunction with the different embodiments can be combined with each other however desired. It is also noted that the reference numbers in the claims are not to be construed as limiting the scope of the claims. Moreover, while at least one exemplary embodiment has been presented in the foregoing summary and detailed description, it should be appreciated that a vast number of variations exist.

(42) It should also be appreciated that the exemplary embodiment or exemplary embodiments are only examples, and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing summary and detailed description will provide those skilled in the art with a convenient road map for implementing an exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope as set forth in the appended claims and their legal equivalents.