Device for determining the quality of a corrugated board web
10655950 ยท 2020-05-19
Assignee
Inventors
Cpc classification
B65H2511/135
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/03
PERFORMING OPERATIONS; TRANSPORTING
B65H2511/135
PERFORMING OPERATIONS; TRANSPORTING
B65H26/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/03
PERFORMING OPERATIONS; TRANSPORTING
B31F1/2836
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H26/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A device for determining the quality of a moving corrugated board web with at least one cover web and at least one corrugated web. A quality determination sensor arrangement, which includes a first quality determination sensor unit facing the corrugated board web, is provided for determining the quality of the corrugated board web on its first side, and a second quality determination sensor unit, facing a second side of the corrugated board web opposite the first side, for determining the quality of the corrugated board web on its second side. The device includes an evaluation unit that is in signal contact with the quality determination sensor arrangement and evaluates signals from the quality determination sensor arrangement related to the quality of the corrugated board web.
Claims
1. A device for determining a quality of a moving corrugated board web with at least one cover web and at least one corrugated web, the device comprising: a quality determination sensor arrangement comprising a first quality determination sensor unit and a second quality determination sensor unit, the first quality determination sensor unit facing a first side of the corrugated board web, for determining the quality of the corrugated board web on the first side, the second quality determination sensor unit facing a second side of the corrugated board web opposite the first side of the corrugated board web, for determining the quality of the corrugated board web on the second side; and an evaluation unit in signal connection with the quality determination sensor arrangement, the evaluation unit evaluating signals of the quality determination sensor arrangement with regard to the quality of the corrugated board web, wherein a calibration arrangement comprises at least one calibration part, arranged at the second quality determination sensor unit, for reflecting a first measuring beam of the first quality determination sensor unit back to the first quality determination sensor unit in an absence of a corrugated board web, wherein the calibration arrangement calibrates the quality determination sensor arrangement, the first quality determination sensor unit and the second quality determination sensor unit being arranged offset from each other, transverse to a transport direction of the corrugated board web, during a calibration process.
2. A device according to claim 1, wherein the evaluation unit is capable of determining a smoothness of the corrugated board web on at least one of the first side and the second side, at least in some areas, for determining the quality of the corrugated board web.
3. A device according to claim 1, wherein the evaluation unit actuates at least one upstream device in dependence on a detected deviation from a target value, wherein the at least one upstream device is capable of reducing the detected deviation.
4. A device according to claim 1, further comprising at least one guide means for guiding the corrugated board web arranged adjacent to the quality determination sensor arrangement and allocated to the corrugated board web.
5. A device according to claim 4, wherein a guide gap of the at least one guide means is changeable.
6. A device according to claim 4, wherein the at least one guide means comprises at least one guide roller in contact with the corrugated board web for guiding the corrugated board web.
7. A device according to claim 6, wherein the at least one guide means comprises at least one guide table for supporting the corrugated board web.
8. A device according to claim 6, wherein the at least one guide roller is set obliquely in relation to the corrugated board web.
9. A device according to claim 7, wherein the at least one guide roller and the at least one guide table are arranged adjacent to each other and delimit a guide gap, through which the corrugated board web passes.
10. A device according to claim 4, wherein the at least one guide means is arranged above and below the corrugated board web.
11. A device according to claim 1, wherein the first quality determination sensor unit and the second quality determination sensor unit are active during the calibration process, wherein the first measuring beam impacts upon the at least one calibration part and the evaluation unit generates a calibration curve by means of at least one of the first quality determination sensor unit and the second quality determination sensor unit.
12. A device according to claim 1, wherein the calibration arrangement comprises at least one measuring reference element.
13. A plant for producing a corrugated board web laminated on at least one side, the plant comprising: at least one device for producing the corrugated board web laminated on one side; and at least another device located after the at least one device for producing the corrugated board web laminated on one side, the at least another device comprising a quality determination sensor arrangement, the quality determination sensor arrangement comprising a first quality determination sensor unit and a second quality determination sensor unit, the first quality determination sensor unit facing a first side of the corrugated board web, for determining the quality of the corrugated board web on the first side, the second quality determination sensor unit facing a second side of the corrugated board web opposite the first side of the corrugated board web for determining the quality of the corrugated board web on the second side, the at least another device further comprising an evaluation unit in signal connection with the quality determination sensor arrangement, the evaluation unit evaluating signals of the quality determination sensor arrangement with regard to the quality of the corrugated board web, wherein a calibration arrangement comprises at least one calibration part, arranged at the second quality determination sensor unit, for reflecting a first measuring beam of the first quality determination sensor unit back to the first quality determination sensor unit in an absence of a corrugated board web, wherein the calibration arrangement calibrates the quality determination sensor arrangement, the first quality determination sensor unit and the second quality determination sensor unit being arranged offset from each other, transverse to a transport direction of the corrugated board web, during a calibration process.
14. A device according to claim 1, wherein the at least one calibration part extends transverse to the transport direction of the corrugated board web.
15. A device according to claim 11, wherein the calibration curve serves as a basis for a subsequent quality determination of the corrugated board web.
16. A device for determining a quality of a moving corrugated board web with at least one cover web and at least one corrugated web, the device comprising: a quality determination sensor arrangement comprising a first quality determination sensor unit and a second quality determination sensor unit, the first quality determination sensor unit facing a first side of the corrugated board web, for determining the quality of the corrugated board web on the first side, the second quality determination sensor unit facing a second side of the corrugated board web opposite the first side of the corrugated board web, for determining the quality of the corrugated board web on the second side; and an evaluation unit in signal connection with the quality determination sensor arrangement, the evaluation unit evaluating signals of the quality determination sensor arrangement with regard to the quality of the corrugated board web, wherein a calibration arrangement comprises at least one calibration part, arranged at the second quality determination sensor unit, for reflecting a first measuring beam of the first quality determination sensor unit back to the first quality determination sensor unit in an absence of a corrugated board web, wherein the calibration arrangement calibrates the quality determination sensor arrangement, the first quality determination sensor unit being arranged upstream of the second quality determination sensor unit and the second quality determination sensor unit being arranged downstream of the first quality determination sensor unit during a calibration process with respect to a transport direction of the corrugated board web.
17. A device according to claim 16, wherein the first quality determination sensor unit and the second quality determination sensor unit are offset from each other during the calibration process, transverse to the transport direction of the corrugated board web.
18. A device according to claim 17, wherein the first quality determination sensor unit faces a first area and the second quality determination sensor unit faces a second area during the calibration process, the first area being located upstream of the second area with respect to the transportation direction of the corrugated board web.
19. A device according to claim 16, wherein the first quality determination sensor unit and the second quality determination sensor unit are active during the calibration process, wherein the first measuring beam impacts upon the at least one calibration part and the evaluation unit generates a calibration curve by means of at least one of the first quality determination sensor unit and the second quality determination sensor unit.
20. A device according to claim 16, wherein the first measuring beam is emitted on a first area via the first quality determination sensor unit and the second quality determination sensor unit emits a second laser beam on a second area, the first area being located upstream of the second area with respect to the transportation direction of the corrugated board web.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(21) A plant for producing a corrugated board web 1 laminated on both sides comprises a corrugated board production device (not shown) with a grooving means and a glue application means. The grooving means serves for producing a corrugated web 2 from an endless material web. For this it comprises two rotatably driven corrugated rollers, which form a gap for passing through and corrugating the endless material web. The glue application means has a glue trough and a glue application roller as well as a glue dosing roller. Glue is located in the glue trough. The glue dosing roller is arranged inside the glue trough. It lies around the circumference of the glue application roller and serves for forming an even glue layer on the glue application roller. The glue application roller forms a gap with one of the corrugated rollers for passing through the corrugated web 2 and for gluing said corrugated web 2. The corrugated board production device comprises a pressing means for pressing the corrugated web 2 equipped with glue from the glue trough against an endless smooth first material web or cover web 3, which for example comprises a pressing roller or a pressing belt.
(22) The endless corrugated board web 4 laminated on one side, produced in the corrugated board production device, is routed through a pre-heating means (not shown) comprising two heatable rollers arranged one above the other. The corrugated board web 4 laminated on one side and an endless, smooth second material web or cover web 5 run above each other in the preheating means and partially embrace the relevant heated roller.
(23) A gluing station (not shown) with a gluing roller submersed in a glue bath is arranged downstream of the pre-heating means. The corrugated web 2 of the corrugated board web 4 laminated on one side is in contact with the gluing roller, so that the same is equipped with glue.
(24) A heated pressing device (not shown) with a heated table and a pressing means above the same is arranged downstream of the gluing station. The corrugated board web 4 laminated on one side and the second cover web 5 are routed through a gap delimited by the pressing means and the heated table, where the corrugated board web 4 laminated on one side and the second cover web 5 are pressed together and glued to each other. The corrugated board web 1 laminated on both sides, or three-layered, is formed in the heated pressing device.
(25) A longitudinal cutting/grooving device 6 comprising a grooving means 7 and a longitudinal cutting means 8 is arranged downstream of the heated pressing device. The grooving means 7 in turn comprises two grooving stations 9 arranged behind each other, which each comprise a grooving tool 10 and a counter-grooving tool 11 associated with the same. The grooving tools 10 and the counter-grooving tools 11 can be rotatably driven. When the grooving tools 10 and the counter-grooving tools 11 are in their engaged or grooving position, longitudinal grooving or longitudinal grooves can be produced in the corrugated board web 1 transported in transport direction 12 by means of each pair of grooving tools 10 or counter-grooving tools 11. The longitudinal cutting means 8 comprises two longitudinal cutting stations 13 arranged behind each other. Each longitudinal cutting station 13 has a rotatably driveable blade, which can be engaged with the corrugated board web 1 for longitudinal separation of the same whilst forming individual part webs.
(26) A quality determination device 14 capable of determining the quality of the corrugated board web 1 is arranged downstream of the longitudinal grooving device 6. The grooved corrugated board web 1 divided into part webs passes through the quality determination device 14. The quality determination device 14 is in signal connection with the longitudinal cutting/grooving device 6 via a signal line 27. Alternatively a wireless connection is provided.
(27) The quality determination device 14 comprises a first laser sensor unit 15 and a second laser sensor unit 16. The first laser sensor unit 15 is arranged above the corrugated board web 1, whilst the second laser sensor unit 16 is arranged below the corrugated board web 1. The corrugated board web 1 thus passes between the two laser sensor units 15, 16. An alternative reverse arrangement of the laser sensor units 15, 16 is possible.
(28) The laser sensor units 15, 16 are arranged a little offset from each other in transport direction 12 of the corrugated board web 1. The first laser sensor unit 15 is preferably arranged upstream of the second laser sensor unit 16. The laser sensor units 15, 16 together form a laser sensor arrangement.
(29) The laser sensor units 15, 16 can be displaced synchronously transverse to the transport direction 12 of the corrugated board web 1 and transverse to the corrugated board web 1 alongside of guides 17 or 18 by means of drives not shown here.
(30) The first laser sensor unit 15 is capable of measuring a first surface profile of the corrugated board web 1 or the first cover web 3 when being displaced along the guide 17, whilst the second laser sensor unit 16 is capable of measuring a second surface profile of the corrugated board web 1 or the second cover web 5 when being displaced along the guide 18. The laser sensor units 15, 16 are in particular capable of measuring depressions in the corrugated board web 1 and/or elevations projecting from the actual corrugated board web 1.
(31) The quality determination device 14 comprises a bracket roller 28 arranged upstream of the laser sensor units 15, 16. The bracket roller 28 is arranged above the corrugated board web 1 and is in direct contact with the same. A support body 29 carrying or supporting the corrugated board web 1 there is located below the bracket roller 28. The corrugated board web 1 is routed exactly by the bracket roller 28 and the table-like support body 29, which increases the accuracy of the laser sensor arrangement.
(32) A calibration part 30 that projects further than the second laser sensor unit 16 in the direction of the corrugated board web 1 or the first laser sensor unit 15 is arranged on the second laser sensor unit 16 or on its carriage. The calibration part 30 has a calibration bridge 31 with a calibration surface 32 facing the first laser sensor unit 15, which extends at a distance below the corrugated board web 1. The calibration surface 32 extends horizontally or parallel to the corrugated board web 1.
(33) If no corrugated board web 1 is near the laser sensor arrangement a laser beam 33 of the first laser sensor unit 15 will hit the calibration surface 32 from above for calibration, which allows a calibration of the first laser sensor unit 15 or the laser sensor arrangement. The two laser sensor units 15, 16 are both synchronously displaced parallel across the entire working width during calibration.
(34) The measurement values determined by the laser sensor units 15, 16 are supplied to an evaluation unit 19 via signal lines 20 or 21. Alternatively a wireless connection is provided.
(35) The position of the longitudinal groove/s in the first and/or second cover web 3 or 5 transverse to the transport direction 12 can for example be determined and evaluated in the evaluation unit 19. The relevant position of an outer edge of a part web in relation to at least one longitudinal cut, namely the width of the relevant part web, can also be determined and evaluated. It is possible to determine whether the layers of the corrugated board web 1 are positioned correctly in relation to each other by evaluating the position of the longitudinal grooves in the first and second cover web 3 or 5 and the at least one longitudinal cut and the outer edges. The distance of the longitudinal groove/s from the relevant outer edge and/or the distance of the longitudinal groove/s of the part web/s from the at least one longitudinal cut can for example also be determined and evaluated. The thickness d of the corrugated board web 1 can be determined and evaluated in the evaluation means by means of the distance to the first cover web 3 determined by the first laser sensor unit 15 and the distance to the second cover web 5 determined by the second laser unit 16.
(36) The evaluation means 19 is preferably associated with a display unit 22.
(37) A controller 24 is in signal connection with the evaluation unit 19 via a signal line 23. Alternatively a wireless connection is provided. A drive motor 26 is in signal connection with the controller 24 via a signal line 25. Alternatively a wireless connection is envisaged. The drive motor 26 is preferably part of a cross-cutter (not shown) located after the quality determination device 14. A web section classified as not correct can be cut out of the corrugated board web 1 by means of the cross-cutter. Such a faulty web section can preferably be disposed of by means of a switch located after the cross-cutter. The longitudinal grooving device 6 can also be controlled by the controller 24.
(38) Alternatively the drive motor 26 is favorably a part of the longitudinal grooving device 6. The grooving device 7 and/or longitudinal cutting means 8 is preferably controllable in such a way that corresponding detected deviations of the corrugated board web 1 are for example rectified immediately.
(39) Various defects of a corrugated board web 1 that can be detected with the quality determination device 14 are shown in
(40) Elevations 34 in the first and/or second cover web 3 or 5 can for example be detected and their height determined. Incisions 35 or ridge formations 36 in the first and/or second cover web 3 or 5 can for example be detected. The depth t of the incisions 35 can in particular also be determined. An insufficient gluing 37 of the first and/or second cover web 3 or 5 to the corrugated web 2 can for example be detected. A depression 38 in the first and/or second cover web 3 or 5 can for example be detected. Their depth t can in particular also be determined. Longitudinal grooves 39 in the first and/or second cover web 3 or 5 can for example be detected. Their position and depth t can for example be determined. Surplus layers or material pieces 40 can for example be detected.
(41) The quality determination device 14 illustrated in
(42) The bracket roller adjustment means 41 has at least one guide rod 42, which favorably extends vertically and guides the bracket roller 28 during its adjustment.
(43) The bracket roller adjustment means 41 also has a displacement means 43, which directly or indirectly engages the bracket roller 28. The displacement means 43 preferably works pneumatically.
(44) The displacement means 43 here has a cylinder housing 44, preferably fixed to the support body 29, and a piston 45 held axially displaceably in the cylinder housing 44, which divides the cylinder housing 44 into a first working chamber 46 and a second working chamber 47. A piston rod 48 is connected with the piston 45, is guided out of the cylinder housing 44, and directly or indirectly engages the bracket roller 28.
(45) A first fluid line 49 opens into the first working chamber 46, whilst a second fluid line 50 opens into the second working chamber 47. Each fluid line 49, 50 is connected to a pressure generation unit 51, which is preferably designed as a compactor or compressor.
(46) A controller 52 is connected with the pressure generation unit 51 for controlling said pressure generation unit 51. Depending on the control of the pressure generation unit 51 by the controller 52 the first working chamber 46 is filled with compressed air via the first fluid line 49, or the second working chamber 47 with filled with compressed air via the second fluid line 50.
(47) Depending on the supply of the first working chamber 46 or the second working chamber 47 with compressed air the piston 45, and therefore also the piston rod 48 connected with the same, is axially displaced, which in turn leads to a corresponding displacement or adjustment of the bracket roller 28.
(48) Alternatively the bracket roller adjustment means 41 can for example work hydraulically. Alternatively this has for example a spindle drive for displacing the bracket roller 28. Alternatively the corrugated board web 1 is for example supplied only with the own weight of the bracket roller 28.
(49) A further embodiment of the quality determination device 14 is described hereafter with reference to
(50) A further quality determination device 14 is described hereafter with reference to
(51) The bracket rollers 28 are here arranged in pairs and extend parallel to each other. They are coupled to each other via a rigid coupling means 55, so that both bracket rollers 28 can be height displaced or adjusted together. The adjustment means 41 can be used for this adjustment.
(52) The bracket rollers 28 are arranged in such a way that the laser beam 33 of the first laser sensor unit 15 meets the corrugated board web 1 from above between the same. The bracket rollers 28 are favorably designed identically. Alternatively these are different.
(53) In
(54) With the embodiment in
(55) As is clear from
(56) Because of the displacement of the first calibration part 30 with the second laser sensor unit 16 the sag of the guides 17, 18 carrying or guiding the laser sensor units 15, 16 is detectable. The guides 17, 18 can change, in particular sag during operation due to thermal influences.
(57) With an alternative embodiment of the quality determination device 14 according to
(58) In the calibration position the laser beam 33 impacts upon the calibration surface 32 from above for calibration, which allows a calibration of the first laser sensor unit 15 or the laser sensor arrangement. The quality determination device 14 contains no corrugated board web 1 here. A laser beam 53 of the second laser sensor unit 16 impacts upon a second calibration surface 54 of the calibration part 30 from below, which allows a calibration of the second laser sensor unit 16 or the laser sensor arrangement. The second calibration surface 54 is arranged opposite the calibration surface 32, which forms a first calibration surface 32. The calibration part 30 can be displaced substantially parallel to an adjacent section of the corrugated board web 1. It is correspondingly guided for this.
(59) The calibration part 30 is preferably in its non-calibration position when the corrugated board web 1 passes through the quality determination device 14 and is checked for quality.
(60) A part of the quality determination device 14 is shown in perspective in
(61) The reference elements 56, 58 are favorably plate-shaped. They preferably lie on a common plane and are preferred to extend horizontally. The reference edges 57, 59 face each other and extend parallel to each other. They extend parallel to the longitudinal edges of the corrugated board web 1. The distance of the reference edges 57, 59 from each other is known.
(62) A change or deviation in the distances between the reference edges 57, 59, which is primarily due to thermal influences, can be detected. This detected change is later taken into consideration during the determination of the quality of the corrugated board web 1 or during the evaluation of corresponding signals.
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(65) A horizontal transversing axis x of the first laser sensor unit 15 extending between the reference elements 56, 58 is set to 0/zero and synchronized at the start reference element 56.
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(67) A horizontal transversing axis x of the second laser sensor unit 16 extending between the reference elements 56, 58 is set to 0/zero and synchronized at the start reference element 56.
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(69) The laser sensor units 15, 16 drive to the end reference element 58, wherein the laser beams 33, 53 jointly impact upon the end reference edge 59 there as shown in
(70)
(71) The embodiments of
(72) With the further embodiment of the quality determination device 14 according to
(73) Combinations of the embodiments are possible.
(74) While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.