Apparatus for monitoring at least a portion of a wellbore
10655456 · 2020-05-19
Assignee
Inventors
- Eirik Espe (Tyssedal, NO)
- Rune Flo (Trondheim, NO)
- Kjell Ragnar Vågenes (Flatåsen, NO)
- Frederik Vilhelmsen (Trondheim, NO)
- Tore Eide (Trondheim, NO)
Cpc classification
E21B33/129
FIXED CONSTRUCTIONS
E21B33/1208
FIXED CONSTRUCTIONS
E21B47/13
FIXED CONSTRUCTIONS
E21B47/16
FIXED CONSTRUCTIONS
E21B47/0228
FIXED CONSTRUCTIONS
E21B49/08
FIXED CONSTRUCTIONS
International classification
E21B33/13
FIXED CONSTRUCTIONS
E21B49/08
FIXED CONSTRUCTIONS
E21B47/16
FIXED CONSTRUCTIONS
E21B33/129
FIXED CONSTRUCTIONS
E21B47/12
FIXED CONSTRUCTIONS
Abstract
There is described an apparatus for monitoring at least a portion of a wellbore, the apparatus comprising a body including at least an anchoring means for releasably positioning the apparatus with respect to a tubular in the wellbore. The apparatus comprises detecting means for detecting at least one parameter of a substance in the portion, and in that the apparatus comprises transceiver means configured to at least transmit data related to the parameter.
Claims
1. An apparatus for monitoring at least a portion of a wellbore that includes a substance and a tubular located in the wellbore, the apparatus comprising a body comprising an anchoring means for releasably positioning the apparatus with respect to the tubular in the wellbore, a detecting means for detecting at least one parameter of the substance, and a transceiver means configured to transmit data related to the parameter, wherein the body comprises a mandrel comprising an axially extending, through-going, internal bore having respective first and second openings, a releasable sealing means, and wherein the anchoring means and the releasable sealing means are arranged on the body between the openings and configured to abut against a portion of an internal wall of the tubular.
2. Apparatus of claim 1, wherein at least an axial portion of the bore is filled with a sealing and removable material, whereby the apparatus is a plugging device.
3. Apparatus of claim 1, wherein the transceiver means comprises a wireless transmitter and receiver.
4. Apparatus of claim 1, wherein the detecting means comprises a sensor.
5. Apparatus of claim 1, wherein a sealing and removable material is extending axially through the body.
6. Apparatus of claim 5, wherein the sealing and removable material comprises a capillary tube extending an axial distance inside the sealing and removable material, and having a first, open, end in the vicinity of the through-going bore second opening, and a second, closed end inside the sealing and removable material.
7. Apparatus of claim 1, wherein drilling alignment means are arranged in or near the first opening.
8. Apparatus of claim 7, wherein the drilling alignment means comprises one or both of a circular element arranged around the first opening or a funnel-shaped profile in an upper portion of the bore.
9. A wellbore comprising a wellbore barrier comprising an apparatus according to claim 5.
10. Wellbore of claim 9, comprising a plurality of barriers and a plurality of apparatuses, wherein an apparatus in one barrier is configured to communicate with an apparatus in another barrier via the transceiver means.
11. A method of transmitting signals in a wellbore by means of a plurality of apparatuses as defined by claim 1, further comprising emitting a unique identification signal from a first apparatus; and receiving the unique identification signal at a second apparatus arranged farther uphole than the first apparatus.
12. The method of claim 11, further comprising transmitting the signal via a third apparatus arranged intermediate the first and second apparatuses.
13. The method of claim 11, further comprising transmitting the signal past a third, non-functioning apparatus.
14. The method of claim 11, further comprising emitting a data signal related to a parameter sensed by the detecting means by the first apparatus and receiving the data signal by the second apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) There will now be described, by way of example only, embodiments of the disclosure with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
(24) With reference to
(25) In the example of
(26) Each of the casings 5, 6, 7 is tubular in shape and typically has several sections placed end to end in succession along the bore 4. The inner casing 7 in this case may be standard 9 casing.
(27) The intermediate casing 6 is arranged concentrically within the outer casing 5 and the inner casing 7 is in turn arranged concentrically within the intermediate casing 6. Securing material such as cement or the like, is present around the outside of the respective casings 5, 6, 7 having been used, as is typically the case, to secure the casings 5, 6, 7 in place during construction of the well 1 and to prevent flow in the different annuli. In this way, a structure of alternating layers of the casings 5, 6, 7 and securing material provides a wall for the wellbore 4.
(28) Each of the barriers 2, 3 is configured for plugging the wellbore 4 inside the inner casing 7 and for plugging an annular region 9 between the inner casing 7 and a geological formation 8f of the subsurface 8.
(29) The apparatus 10 is situated in the wellbore 4, being installed above the plugs 2, 3. The apparatus 10 has a body in the form of an elongate mandrel 11 and a containing device in the form of a sealing device 12 which is mounted on the elongate mandrel 11. The sealing device 12 seals an annulus between the mandrel 11 and the casing 7. The apparatus 10 is mounted so as to be secured to the wellbore 4 via anchors 17. The anchors 17 are arranged on the mandrel 11 and configured to engage with the wall of the wellbore 4, e.g., upon activation. The anchors 17 may have gripping surfaces to grip the wall of the wellbore 4. The anchors 17 are configured to support the weight of the apparatus 10 and to withstand pressure or forces exerted upon the apparatus 10, e.g., caused by influxes of fluid leaking from the formation through the barriers 2, 3 into the wellbore 4. The sealing device 12 seals against an inner surface of the inner casing 7. In this way, the sealing device 12 acts to contain fluid in a region 4a of the bore 4 below the sealing device 12. The apparatus 10 includes sensors 13 which are arranged for measuring one or more properties of the fluid contained in the region 4a. The sensors 13 are spaced apart from one another along the bore 4, positioned below the sealing device 12, on a lower portion of the mandrel 11b.
(30) Hydrocarbon fluid 500 leaking into the region 4a through the plugs 2, 3 can be detected by the sensors 13. It can be noted that upon installing the apparatus 10 in the wellbore 4, the region 4a typically contains one or more other well fluids such as brine, water, mud (e.g. old drilling mud), or another heavy fluid. Therefore, the leaking hydrocarbon fluid 500 tends to migrate naturally upward in the region 4a due to it having a lesser density than the other well fluid or fluids. The hydrocarbon fluid 500 will therefore tend to collect or accumulate adjacent to the sealing device 12 on the underside thereof. Over time, an interface between the hydrocarbon fluid 500 and the other well fluid may form and move downward from the sealing device 12, along the lower portion of the mandrel 11b. As the hydrocarbon fluid enters the region 4a, the pressure and temperature in the region 4a will also tend to increase depending somewhat upon the type of fluids contained in the region 4a.
(31) The accumulation of hydrocarbon fluid 500, and/or any such interface which may form, can be detected using the sensors 13. The sensors 13 in this example include fluid type sensors in the form of, for example, resistivity or capacitance sensors for determining the resistivity or capacitance of the fluid within range of the sensors 13. It will be appreciated that measurements of the resistivity or capacitance can be indicative of the type of fluid, e.g., the hydrocarbon fluid 500, as the values will be different compared with for example that of the other well fluid, such as brine or the like. Thus, the presence of the sensors 13 can allow hydrocarbons to be discriminated from the other fluid that may be present. The sensors 13 preferably also include a pressure sensor for measuring the pressure in the region 4a and/or a temperature sensor for measuring the temperature in the region 4a. An increase in temperature and pressure in the region 4a will typically take place as hydrocarbon fluid enters into the region 4a and such increases can be detected by measuring the pressure and temperature in the region 4a using the sensors 13. The combined use of the fluid-type sensors together with pressure and/or temperature sensors can thus help to determine with greater certainty whether a leak through the barriers 2, 3 has occurred. In addition, it can be noted that the pressure in the region 4a in the event of gas leaking into the region 4a is typically different than if oil has leaked into the region 4a. Therefore, the use of resistivity or capacitance sensors, or the like, in combination with a pressure sensor can allow additionally the type of fluid leaking into the region 4a to be determined.
(32) The apparatus 10 includes an electronics package 18 including a computer device for processing and storing data obtained from the sensors 13. The data can be accessed remotely, while the apparatus 10 is deployed in the wellbore 4, from the surface by communicating the data from the apparatus 10 uphole to the surface. This can be performed by running a data retrieval probe (not shown) on a communication line into the wellbore 4 into proximity to the apparatus 10. The data may then be transferred from the electronics package 18 through the probe and communicated to the surface via the communication line. The probe may connect wirelessly with the electronics package 18 to retrieve the data from the memory in the electronics package 18. The probe may connect via a pin-less connector. This arrangement can facilitate convenience and speed of data retrieval. In other variants, a cabled solution with a physical plug for connecting the communication line to the apparatus may be provided for accessing the data. Real-time transmission of data uphole to the surface may also be provided where data is fed more or less continuously up to the surface as it is obtained (e.g. without being stored in memory on the apparatus 10), through a communication line (e.g. optical or electrical) between the apparatus and surface equipment, or by wireless communication.
(33) The electronics package 18 may also include one or more controllers for activating the anchors 17 and for activating the sealing device 12. In practice, the apparatus 10 may be run into the wellbore 4 on a running string or the like, which is subsequently detached, leaving the apparatus 10 in the well 1. When being run in, the sealing devices 12 may be in a collapsed form so as not to interfere with the insertion into the well 1. Similarly, the anchors 17 may be retracted. When connected to the running string and positioned at the desired installation location along the wellbore 4, a control signal may be applied via the controller(s) and used to activate the anchors 17 to engage with the wall of the wellbore 4 for securing the apparatus 10 in place. This may cause the anchors 17 to extract from the mandrel 11 into contact with the casing 7. In addition, a control signal may be applied to cause the sealing device 12 to form a seal for containing the fluid in the region 4a in the wellbore 4. Once this is done, and the apparatus 10 is in place, the running string may be removed.
(34) In order to operate electrical components, power can be supplied from a battery incorporated in the apparatus 10, e.g. in part of the electronics package 18. Such a battery may be used to provide power to the computer device, the sensors 13, data transmission or communication devices. In certain variants however, instead of a battery, a wire between the apparatus 10 and the surface may be provided for delivering power from a power source at the surface through the wire to the apparatus 10. In certain variants, signals can be delivered for activating, e.g., the anchors 17 or the sealing devices 12 by optical fibre line between the apparatus 10 and the surface.
(35) In use therefore, the apparatus 10 is inserted and installed in the bore 4 such that the sealing device 12 seals against the inner casing 7. Thus, even small quantities of the hydrocarbon fluid 500 leaking into the region 4a below the sealing device 12 can accumulate in the region 4a. The sensors 13 are used for measuring properties of the fluid in the region 4a so as to detect hydrocarbons that have leaked through the plugs 2, 3. The speed of accumulation of the hydrocarbons 500 may also be determined by data from the sensors 13, by determining the time of detection at successive known sensor locations or determining the position of the interface, hence a leak rate can be identified. In addition, the type of leaking fluid can be determined.
(36) It will be noted that to operate the sensors 13, the electronics package 18 is connected to the sensors 13 by for example connecting wires, although such wires are not shown in the figures.
(37) With reference now to
(38) Sensors 13 are preferably positioned so that an influx of fluid from the annular region into the region 4a can be readily detectable.
(39) Referring now to
(40) The apparatus 110 is set in the wellbore 4 so that the first sealing device 112a is arranged above the location of the perforations 600 and the second sealing device 112b is arranged below the location of the perforations 600. Sensors 113a are arranged along the mandrel 111 on the underside of the sealing device 112a. Sensors 113b are arranged along the mandrel 111 on the underside of the sealing device 112b. The sensors 113a are configured in the same way as the sensors 13 of the apparatus 10 described above in relation to
(41) As seen best in
(42) Hydrocarbon fluid may also migrate upwards from the barrier as indicated by arrows 500 on the inside of the inner casing 7 and collect in an upper volume 500a of the second region 4b. Over time an interface 500i between the collecting hydrocarbon fluid and the other well fluid in the region 4b will tend to move downward. The sensors 113b may thus be employed to detect the leakages from elements of the barriers 2, 3 through the region within the inner casing 7.
(43) This configuration, as shown in
(44) In
(45) The sealing devices 412a, 412b thus engage and seal against different casings which have different diameters. More specifically, in this example, the sealing device 412a engages and seals against the outer casing 5, and the sealing device 412b engages and seals against the inner casing 7.
(46) The sealing device 412a is thus configured to contain fluid in the region 4a in which the fluid 501 can collect. The fluid 501 may include fluid which has migrated along the wellbore 4 on the outside of the casing 7, for example in an annulus between the casing 7 and the casing 6, and/or an annulus between the casing 6 and the casing 5. The sealing device 412b prevents fluid in the region 4b from migrating into the region 4a. The sensors 413 can be employed as the sensors 13 in the apparatus 10 of the embodiments above, and detect the fluid contained in the region 4a for example by detecting the interface 501i. Accordingly, this arrangement allows leak paths from the barrier outside and inside the casing 7 to be distinguished, and facilitates reliable collection and detection of fluids that migrate upward in the annuli outside the casing. An electronics package 418 operating as those described above is provided.
(47) In variants of the apparatus 410 of
(48) Turning now to
(49) In this example, the apparatus 210 additionally has radar transmitters 214a, 214b for transmitting electromagnetic waves toward the interfaces 500i, 501i. Electromagnetic energy returning from the interfaces 500i, 501i in response to the transmission is sensed by sensors 213a, 213b, such that data are obtained from the sensors 213a, 213b for determining the position or change in position of the interface 500i, 501i with time. Each group of sensors 213a, 213b may further include a pressure sensor and a temperature sensor. The respective groups of sensors 213a, 213b may further include a fluid-type sensor in the form of a resistivity and/or a capacitance sensor, and an electromagnetic sensor for sensing the returning electromagnetic energy in one or more locations along the mandrel 211.
(50) In other variants, other transmitter-sensor techniques could be used. For example, instead of transmitting electromagnetic energy, acoustic or sonic energy may be transmitted toward the interface 500i, 501i, and reflections from the interface detected in order to determine its position. In such cases therefore, it will be appreciated that the apparatus 210 may be applied with acoustic or sonic transmitters replacing, or being applied together with, the radar transmitters 214a, 214b, and providing suitable acoustic or sonic sensors.
(51) By detecting the interfaces 500i, 501i and monitoring their movement in this way, the rate of hydrocarbon build-up over time can be determined as an indicator of the rate of leakage. In this example, isolating the first and second regions of the wellbore 4 by means of the sealing device 212b, advantageously allows the build-up of leaked hydrocarbon fluids to be monitored and rates of leakage for the leakages through the barriers 2, 3 on the inside of the inner casing 7 and on the outside of the inner casing 7. An electronics package 218 and anchors 217 are provided in the same way as those in the examples described above.
(52) In
(53) However in this embodiment, sensing apparatus 313 is provided at a surface 700 above the top of the well 1. The surface 700 may for example be a surface of a topsides platform or a surface of the Earth such as the ground, or the seabed in the case of a subsea well. The apparatus 310 also includes first and second pipes 315a, 315b in the mandrel 311, providing fluid communication between the respective first and second regions 4a, 4b and the sensing apparatus 313. The sensing apparatus 313 comprises sensors 313a for detecting properties of the fluid in the first region 4a, and sensors 313b for detecting properties of the fluid in the second region 4b. The sensors 313a, 313b may include any of fluid-type sensors, pressure and temperature sensors functioning for detecting the presence of the leaked fluids.
(54) Barriers of similar sort to the barriers 2, 3 are used in wells in other industries, such as in wells which may be used to store radioactive waste or the like within the Earth's crust, and possibly also gas storage wells, CO.sub.2 storing wells and geothermal wells.
(55) Thus, although the above examples have been described with reference to petroleum wells where hydrocarbon fluids may leak through the barriers, the apparatus described may also be applied in other types of wells, such as for example wells which contain radioactive material, water and/or gas injection wells and possibly also gas storage wells, CO.sub.2 storage wells or geothermal wells which are plugged with barriers, for short-term or long-term abandonment. In such wells, the apparatus may be equipped with suitable sensors for detecting the material in question. For example, in the case that the leaking material is radioactive, e.g. in wells subjected to radioactive material, sensors can be provided for detecting radioactivity of the fluid using the sensors. In this way, if radioactive material has leaked through the barriers, the radioactivity data from those sensors can be used to detect the material indicating that the barrier has leaked.
(56) Although perforations in the wall of the casing are described above, it will be appreciated that openings or gaps of other forms can be provided through the wall of the casings for leaking fluid to pass through.
(57) It can be noted that the various apparatus described above can function in variants where some fluid communication is allowed along the bore through the sealing devices. In other words, and as described in more detail below, the sealing devices of the invention do not necessarily need to fully seal the bore 4, although full sealing can be advantageous, for example to isolate regions along the bore for identifying leakage paths. Preferably however, some form of containment of fluid is sought by the sealing devices or other containing devices provided in their place. A benefit of such a device is that further plugging of the well 1 can be performed in the region above the apparatus, without removing it, using the containing device to provide a foundation. Thus, after the apparatus has been installed in the well, and a leak has been identified, barrier material such as cement can be injected into the bore 4 onto the sealing or containing device which helps to support the barrier material while it sets.
(58) Yet further variants can include omitting such containing or sealing devices altogether. In such a variant, an arrangement such as that illustrated in
(59) In other variants, one of which is described below with reference to
(60) It should be appreciated that in the well 1 in
(61) In addition, whilst two barriers 2, 3 are illustrated in the
(62) In particular embodiments, the barriers 2, 3 may contain tracer material which may be triggered to release from the barrier into the regions 4a, 4b of the wellbore. Sensors may be provided to detect the tracer material in either or both of the regions 4a, 4b in order to detect that fluid has leaked from the barrier into those regions 4a, 4b.
(63) A further embodiment of the invented apparatus is illustrated in
(64) Sealing devices 812 are arranged on the body 811 and configured to move between a retracted (non-sealing) position and an extended position in which they seal against an adjacent casing wall, similarly to the sealing device 12 described above with reference to
(65) The body 811 also comprises power packs 818, for example in the form of batteries, which provide power to a control module 818a, acoustic transceivers 820 and sensors 813. Reference number 830 schematically indicate power cables and wires (for signals, etc.), connecting the components.
(66) The control module 818a may be similar to the electronics package 18 described above with reference to
(67) The sensors 813 are arranged for measuring one or more properties of the fluid contained in a region in the vicinity of the apparatus, corresponding to the sensors 13 described above with reference to
(68) The acoustic transceivers 820 are configured to transmit data to a unit arranged above (i.e. in the uphole direction of) the apparatus 810, such as another apparatus in the wellbore or a receiver on the surface above the wellbore. The acoustic transceivers may be replaced by other suitable wireless communication means. For example, electromagnetic transceivers means may be used. Alternatively, data may be communicated to the surface above the wellbore by a data retrieval probe, as described above with reference to the embodiment illustrated in
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(70) In the configuration illustrated in
(71) In the event that it becomes necessary to drill or mill through the material 819, a circular neck 822 which is connected to the upper part of the body 811 may be a useful centralizer device. The neck 822, which is optional and will be described in more detain below with reference to
(72) The apparatus 810 illustrated in
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(76) A conductor pipe 702 extends from a level d.sub.1 (typically 5 meters) below the surface 700 into the subsurface 808, and casings are installed within the conductor pipe. In the example of
(77) The intermediate casing 806 is arranged concentrically within the outer casing 805 and the inner casing 807 is in turn arranged concentrically within the intermediate casing 806. Securing material such as cement C or the like, is present around the outside of the respective casings 805, 806, 807 having been used, as is typically the case, to secure the casings in place during construction of the well 801 and to prevent flow in the different annuli. In this way, a structure of alternating layers of the casings 805, 806, 807 and securing material provides a wall for the wellbore 804.
(78) Barriers 802, 803 are installed in the well and configured for plugging the wellbore 804 inside the inner casing 807 and for plugging an annular region 809 between the inner casing 807 and a geological formation 808f of the subsurface 808.
(79) In
(80) A completion tubing 707 is connected to the inner casing via a completion packer 706. A production liner 708 comprises a production screen 704 extending into the reservoir 703, and is connected to the completion tubing via a liner hanger 705.
(81) Another embodiment of the apparatus 810 is illustrated in
(82) The tube 824 is thus in effect a safety device, in that it provides information about the pressure below the apparatus before the sealing and drillable material 819 is removed and the bore 821 is completely opened. In this manner, excess and dangerous pressure below the apparat may be detected while the apparatus is still sealed. It should be understood that the capillary tube 824 may also be embedded in the sealing and drillable material 819 in the embodiment of the apparatus illustrated in
(83) With the invented apparatus, it is possible to perform a tieback operation, and connect to the plug (i.e. apparatus) itself with a tieback liner-and-connection assembly from a drilling platform or vessel/rig, for pressure control. This is illustrated in
(84) In order to facilitate the perform the tieback operation, and referring to
(85) Referring now to
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(87) Each apparatus 810; 810 forming the individual barriers B.sub.2 B.sub.3, B.sub.s, may emit unique identification signals, in a manner which is well known in the art, whereby the originator apparatus always may be identified. For example, if the transceivers in the apparatus in the tertiary barrier B.sub.3 should malfunction, the signals W from the secondary barrier B.sub.2 will be detected (albeit attenuated) by the transceivers in the surface barrier B.sub.s apparatus, and the correct originator will be identified.
(88) Using the invented apparatus in this manner effectively provides a repeater functionality, in which signals (e.g. data) from a lower apparatus may be transmitted to an apparatus higher up in the well (and to the surface), and vice versa. This repeater functionality makes it possible to apply the apparatus as a foundation for deeper barriers in the well, and at the same time allow for two-way communication between the plugs. This makes it possible to obtain an early warning in the case of integrity failure in deeper well barrier elements, and will make it possible to prepare for re-entry and remedial work to restore integrity. The communication solution will advantageously incorporate a method for frequency sweep to iterate to the optimal frequency used for inter-communication between barriers.
(89) Barriers similar to the barriers described above are used in wells in other industries, such as in wells which may be used to store radioactive waste or the like within the Earth's crust, and possibly also gas storage wells, CO.sub.2 storing wells and geothermal wells. Thus, although the above examples have been described with reference to petroleum wells where hydrocarbon fluids may leak through the barriers, the apparatus described may also be applied in other types of wells, such as for example wells which contain radioactive material, water and/or gas injection wells and possibly also gas storage wells, CO.sub.2 storage wells or geothermal wells which are plugged with barriers, for short-term or long-term abandonment. In such wells, the apparatus may be equipped with suitable sensors for detecting the material in question. For example, in the case that the leaking material is radioactive, e.g. in wells subjected to radioactive material, sensors can be provided for detecting radioactivity of the fluid using the sensors. In this way, if radioactive material has leaked through the barriers, the radioactivity data from those sensors can be used to detect the material indicating that the barrier has leaked.
(90) Although the barriers 2, 3; 802, 803 are illustrated as deep set barriers as may be typical for abandonment after performing a plug and abandonment operation, it can also be noted that the apparatus described above may be used during the plug and abandonment operation itself. In such a case, the apparatus described above may be installed in the wellbore, and a surface plug or an environmental barrier may be installed using the apparatus as a foundation, e.g. by inserting cement or other plugging material into the wellbore which may then set in place. The apparatus is initially used to monitor the well and when determined that it is properly sealed, e.g. by no changes detected in the sensors, the surface or environmental plug may be set. The surface plug or environmental barrier may then be supported by the upper containing device of the apparatus.
(91) The barriers may also include sensors for detecting properties of fluids below the barrier, e.g. for monitoring conditions in the wellbore or formations deep within the subsurface.
(92) Various modifications and improvements may be made without departing from the scope of the invention herein described.