Spring terminal for a conductor
10658766 · 2020-05-19
Assignee
Inventors
- Michael HERRMANN (Detmold, DE)
- Constantin CLASSEN (Detmold, DE)
- Karlo STJEPANOVIC (Bielefeld, DE)
- Stephan FEHLING (Lage, DE)
- Walter HANNING (Detmold, DE)
- Jens OESTERHAUS (Detmold, DE)
- Marco Waldhoff (Steinheim, DE)
- Herbert Fricke (Detmold, DE)
Cpc classification
International classification
Abstract
A direct clamp terminal for connecting a conductor in the form of a flexible stranded conductor includes a housing with a chamber and an insertion conduit for inserting the conductor into the chamber. A bus bar or a clamping cage is provided in the housing and a clamping spring is located in the chamber and acts as a compression spring for securing the electrical conductor to the bus bar or the clamping cage in the area of a clamping point. The clamping spring has a clamping limb that can be pivoted about a pivoting axis and that can be shifted from a detent mode in which it is locked in a detent position into a clamping mode in which it is released from the detent mode and presses the electrical conductor against the bus bar or the clamping cage. The clamping limb can be released from the detent mode using two different shifting devices.
Claims
1. A direct clamp terminal for connecting an electrical conductor, comprising: a) a housing containing a chamber and an insertion conduit which permits the electrical conductor to be inserted into the chamber; b) a bus bar connected with said housing; c) a clamping spring arranged in said chamber and providing a pressure force to connect the electrical conductor with the bus bar in a clamping position, said clamping spring including a clamping limb which pivots about a pivot axis for movement between a detent mode in which it is locked in a locked position and a clamping mode in which it is released from the detent mode and presses the electrical conductor against said bus bar; d) an actuating element movable within said housing to release said clamping limb from the detent mode and move said clamping limb to the clamping mode; and e) a release element connected with said housing for operating said actuating element to release said clamping limb from the detent mode, said actuating element alternatively being manually operable to release said clamping limb from the detent mode.
2. A direct clamp terminal as defined in claim 1, wherein said clamping limb includes a free terminal edge which presses against the electrical conductor after insertion of the electrical conductor into said chamber and operation of said release element and said actuating element.
3. A direct clamp terminal as defined in claim 1, wherein the detent mode is established by pressure on the clamping limb in the direction of introduction of the electrical conductor.
4. A direct clamp terminal as defined in claim 2, wherein said release element is engaged by an end of the electrical conductor to release said clamping limb from the detent mode.
5. A direct clamp terminal as defined in claim 4, wherein said actuating element is locked in the detent mode with said clamping limb and is released from the detent mode with said clamping limb.
6. A direct clamp terminal as defined in claim 1, wherein said housing includes a locking edge and contains an actuating conduit and wherein said actuating element comprises a latch for moving said clamping limb within said actuating conduit in an insertion direction and which can be locked on said housing locking edge in the detent mode.
7. A direct clamp terminal as defined in claim 6, wherein said latch includes a lateral catch edge which is locked in the detent mode by moving vertically in the insertion direction behind said housing locking edge and can be released by opposite movement out of the detent mode.
8. A direct clamp terminal as defined in claim 7, wherein said actuating conduit extends parallel to said electrical conductor insertion conduit.
9. A direct clamp terminal as defined in claim 7, wherein said latch includes a free end which extends out of said actuating conduit in the detent mode.
10. A direct clamp terminal as defined in claim 7, wherein said latch includes a free end which is arranged in said housing in the detent mode.
11. A direct clamp terminal as defined in claim 7, wherein said latch is moved into the locked position by the spring force of said clamping spring in a direction transverse to the insertion direction.
12. A direct clamp terminal as defined in claim 11, wherein said latch is released from the detent mode in an opposite direction transverse to the insertion direction by operation of a manual actuating tool.
13. A direct clamp terminal as defined in claim 11, wherein said latch is released from the detent mode by pressure of the electrical conductor on said release element in the insertion direction of the electrical conductor.
14. A direct clamp terminal as defined in claim 11, wherein said latch includes at least one recess for receiving said actuating tool, whereby movement of said latch in the insertion direction and also vertically to the insertion direction is provided by the actuating tool.
15. A direct clamp terminal as defined in claim 4, wherein said release element comprises a tilting lever pivotably connected with said housing.
16. A direct clamp terminal as defined in claim 4, wherein said release element releases said latch from the catch position.
17. A direct clamp terminal as defined in claim 4, wherein said release element is integral with said latch.
18. A direct clamp terminal as defined in claim 15, wherein said tilting lever comprises two lever arms, one of said lever arms pivoting with the electrical conductor, another of said lever arms acting on said latch to release said latch from the detent mode.
19. A direct clamp terminal as defined in claim 1, wherein said housing comprises a bottom housing part and an upper housing part fastened to said bottom housing part.
20. A direct clamp terminal as defined in claim 19, wherein said bottom housing part comprises a circumferentially closed casing which is open on at least one side.
21. A direct clamp terminal as defined in claim 19, wherein said electrical conductor insertion conduit and said actuating conduit area are arranged in said upper housing part.
22. A direct clamp terminal as defined in claim 20, and further comprising a clamping cage connected with said housing, said clamping cage receiving said clamping spring, said clamping cage and said clamping spring being inserted from an open front side into said bottom housing part.
23. A direct clamp terminal as defined in claim 21, wherein said clamping cage includes a bearing block which pivotably supports said release element.
24. A direct clamp terminal as defined in claim 2, wherein said clamping cage, said clamping spring, said bearing block, and said release element are formed as a unit which can be preassembled and inserted into said bottom housing part.
25. A direct clamp terminal as defined in claim 23, wherein said release element includes at least one stop to prevent excess rotation toward the detent mode and during the release of the electrical conductor.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The invention will be described in detail in the following description with reference to the accompany drawings, in which:
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DETAILED DESCRIPTION
(24)
(25) The spring terminal 1 includes a housing 3 in which a direct clamp connection 2 is formed. The housing 3 preferably includes an insulating plastic. A chamber 4 open on at least one side is formed in the housing 3. The chamber 4 includes a back wall. In addition, the chamber 4 is on the one hand connected by a conductor insertion conduit 5 to one of the outer sides of the housingcalled the insertion side, here the upper side and on the other hand by an actuating conduit 6. The actuating conduit 6 runs substantially parallel to the conductor insertion conduit 5. The actuating conduit 6 is formed in a stepped manner as shown in
(26) At least one clamping spring 7 and one bus bar 8 are arranged in the chamber 4 for forming the direct clamp connection 2. A clamping cage of metal can be provided which serves to support the clamping spring 7 and the bus bar 8. No clamping cage is provided in this embodiment where clamping is provided by walls of the chamber 4 of the housing 3.
(27) The clamping spring 7 is U-shaped or V-shaped and includes a support limb 7a and a clamping limb 7b. The support limb 7a is supported on an abutment. This abutment is formed by a projection 3b on a wall of the chamber 4. The clamping limb 7b is connected to the support limb 7a by an arch-shaped back 7c. The back 7c extends over a support contour 9 of the housing 3 which projects into the chamber 4. This support contour 9 is cylindrical, by way of example and is constructed as shown in
(28) The pivotable clamping limb 7b acts on a conductor 10 with spring force in the area of a clamping position K to press the conductor 10 against the bus bar 8. This establishes an electrically conductive contact between the conductor 10 and the bus bar 8 as shown in
(29) The conductor 10 can be extended in a conductor insertion direction X through the conductor insertion conduit 5 into the chamber 4 into the area of the clamping position K as shown in
(30) An actuating element is arranged in the actuating conduit 6. The actuating element is designed in a preferred embodiment as a pressure element, i.e. a latch 11 which is movably guided in the actuating conduit 6. A free end 11a of the latch 11 preferably projects outwardly over the outer side of the housing 3 so that it is readily accessible. However, this is not mandatory. Furthermore, an actuating contourin particular a recess 11bcan be formed on this free end 11a for placing a tool, in particular a screwdriver, on the latch 11. This recess 11b is preferably dimensioned in such a manner that a screwdriver can be introduced relatively firmly and far into the recess 11b as shown in
(31) The other end 11c of the latch 11 projects into the chamber 4. The latch 11 furthermore includes a press contour lidbetween its two ends 11a and 11c. This press contour lid serves to exert a force on the clamping limb 7b in the insertion direction by the latch 11 in order to open the clamping limb 7b.
(32) The latch 11 includes a slot 11e such as a through opening with lateral walls below the first press contour lid. The clamping limb 7b extends through this slot 11e. The clamping limb 7b can pivot in a limited manner in the slot 11e.
(33) Furthermore, the latch 11 includes an actuating contour 11f. This actuating contour 11f is provided under the slot 11e on the end 11c.
(34) A movable release element 12 is arranged in the chamber 4 under the end 11c of the latch 11underneath the actuating contour 11f. This release element 12 is preferably constructed as a tilting lever including two lever arms 12a, 12b which can rotate about an axis of rotation.
(35) Furthermore, the latch 11 includes at least one lateral recess 11g on which a first undercut 11h is formed as also shown in
(36) Pressure can be exerted on the clamping limb 7b by pressing the latch 11 in the actuating opening 6 in the insertion direction X.
(37) This serves on the one hand to open the clamping position K when the conductor has been introduced in order to be able to remove the conductor 10.
(38) Starting from the position shown in
(39) In this manner the clamping spring 7 and its clamping limb 7b can be locked in an open position in the housing 3 as shown in
(40) In this position the conductor 10 can be readily pushed into the area of the clamping position K.
(41) The release of the open position and of the locked position the clamping limb 7b is possible in two different ways.
(42) Since the locked state does not take place by locking an element on the free clamping edge 7d, that is, the end of the clamping limb 7b, on which the conductor is to be clamped, only a very slight force is necessary to release the clamping limb out of the locked position. The spring terminal does not establish the catch position or the detent mode on the clamping edge of the clamping limb but rather by pressure on the clamping limb in the direction of the introduction of the conductor. In such a manner, even if the conductor 10 is constructed, for example, as a very thin multi-stranded conductor with which only a very slight force can be exerted on the release element 12, the latch 11 can be directly used for loosening the clamping spring 7 or its clamping limb 7b out of the catch position.
(43) This can be achieved in different ways. The latch 11 is moved slightly in the housing 3 in such a manner for releasing the catch positioni.e. pushed or pivoted vertically laterally to the insertion position Xthat the undercut 11h is moved out of the catch position on the catch edge 3a and locking of the latch 11 on the housing 3 is released. This also releases the catch position of the clamping limb 7b. In such a manner the clamping limb 7b of the clamping spring 7 can relax and press the conductor 10 in the clamping position K against the bus bar 8. This can be done manually or with a tool.
(44) Alternatively, a force can be exerted on the release element 12 with the conductive end of the conductor 10 in the direction X of the introduction of the conductor in order to release the latch 11 from the open position and therefore out of the locked position. The conductor 10 presses on one of the two lever arms, namely, on the lever arm 12a. As a consequence, the release element rotates about its axis of rotation 12c and the other lever arm 12b acts on the actuating contour 11f of the latch 11. This action moves the latch 11, which is supported on the housing 3, in such a manner that it is released from the detent on the catch edge 6a, which frees the latch 11 and slides somewhat upward in the actuating conduit 6 again counter to the insertion direction X by the force of the freed clamping limb 7b.
(45) This release of the catch position is the customary way for wiring the spring terminal 1. The previously described movement of the latch 11 is an alternative solution if, e.g., the conductor 10 is so flexible that no satisfactory force for actuating the release element 12 can be generated with it.
(46) It is advantageous if the recess 11b on the end 11a of the latch 11, which end projects from the housing 4, is dimensioned to be so deep that a force can be exerted on the latch 11 with the inserted screwdriver or some other tool in order to release it from its locked position. This is shown in
(47) The latch 11 also includes a graduation 11i which corresponds to a graduation 6a of the actuation conduit and limits the insertion of the latch 11 in the direction X of the insertion of the conductor as shown in
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(49) This housing 30 is designed somewhat differently than in the previous
(50) On the other hand, according to
(51) Furthermore, according to
(52) The clamping spring 7 is set between these limbs 13a, 13b, 13c. At least one of the limbs 13a, 13b, 13c can be used for the connection to an electrical structural group (not shown), for example, for the connection to a plug, or to a printed circuit board or the like. This applies in an analogous manner to the bus bar 8 of
(53) In contrast thereto, the bus bar 8 in
(54) The clamping cage 13 can be set with the clamping spring 7 from an open side into the bottom housing part 31. In this manner, these elements can be preassembled to one another so that they can be readily further assembled and lie well-protected in the bottom housing part 31.
(55) The upper housing part 32 and the bottom housing part 31 can preferably be locked to one another on a corresponding locking device 14 after the clamping cage 13 and the clamping spring 7 have been assembled together as shown in
(56) The conductor insertion conduit 5 and the actuating conduit 6 for the latch 11 are formed in the upper housing part 32. For its part, this latch can be locked in housing 30 in such a manner that an open position is formed in which the clamping position K can be opened and a conductor 10 can be introduced into this clamping position K as described above in connection with
(57) In order to release this catch position, a release element 12 is provided. According to
(58) According to
(59) The bearing block 15 can also be designed as an element of metal or plastic which is separate from the clamping cage 13 and which can be fastened on the clamping cage 13 as shown in
(60) The release element 12 includes two lever arms 12a, 12b. Therefore, a force can be exerted on the release element 12 by the conductor end of the conductor 10 in the direction X of the introduction of the conductor in order to release the latch 11 out of the open position and therefore out of the locked position. The conductor 10 presses on one of the two lever arms, namely the lever arm 12a. As a result, the release element 12 rotates about its axis of rotation 12c and the other lever arm 12b acts as a release contour on one or two corresponding actuating contour(s) 11f of the latch 11. These arms are designed as arms which extend laterally from the clamping cage. In this manner a reliable release can be realized in two arms of the latch 11. This effect also moves the latch 11, which is supported on the housing 3 in a locked manner so that it is released from the lock on the catch edge 6a, as a result of which the latch 11 is released and slides somewhat upwards in the actuation conduit 6 again counter to the insertion direction X by the force of the released clamping limb 7b.
(61) The clamping limb 7b then presses the conductor end of the conductor 10 against the limb 13a.
(62) Alternatively, the latch 11 can be directly released from the locked position, as described above.
(63)
(64) As is shown in
(65) The bottom housing part 41 is constructed in a lengthened manner compared to the bottom housing part 31 described above and includes a receptacle 42 on its lower end for receiving an electrical contact, for example, a so-called knife contact, which is provided on sheet bars.
(66) A connection 16 is received in the hollow space of the extended bottom housing part 41.
(67) The connection 16 is connected to the clamping cage 13 as shown in
(68) The connection 16 includes an intermediate part 17 which is connected via a limb 17a to the limb 13b of the clamping cage 13.
(69) Two clamping limbs 18a, 18b extend on an end of the intermediate part 17 facing away from the clamping cage 13, which are bent away from side edges of the intermediate part 17 approximately in a V-shape running toward one another until they contact one another, wherein the free ends are bent running away from one another in order to form a receptacle 19 so that, for example, a knife contact can be inserted through the receptacle 42 of the bottom housing part 41 and the receptacle 19 between the clamping limbs 18a, 18b, which establishes an electrical contact between the knife contact (not shown) and the clamping cage 13.
(70) It is also conceivable to geometrically adapt the receptacle 42 of the bottom housing part 41 and the connection 16, which is electrically connected to the clamping cage 13, to a wire conductor or another design of a plug contact.
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(72) To this extent, the description for those figures also applies to these figures.
(73) According to
(74) Furthermore, at least one actuating contourin particular a recess 11b can advantageously again be formed on this free end 11a for placing a tool, in particular a screwdriver, on the latch 11. This recess 11b or one of the recesses is again preferably dimensioned in such a manner that a screwdriver can be introduced into the recess 11b
(75) The latch 11 includes a side catch edge 11h which can be locked by moving vertically to the insertion direction X behind the catch edge 3a in the detent mode R and can be released by oppositely moving transversely or vertically to the insertion direction X out of the detent mode R.
(76) The latch 11 is moved during moving in the insertion direction X by the spring force of the clamping spring 7 transversely to the insertion direction into the catch position and the latch 11 can be released out of the detent mode R by moving with a manually actuatable actuating tool such as a screwdriver S in the opposite direction as shown in
(77) This recess 11b is preferably formed on the side of the latch 11 on the end 11a. The screwdriver S can then engage with its end into this recess 11b and rest on an edge K on the end of the actuating opening 6 on the housing 3 so that a defined pivoting is possible as shown in
(78) Another central recess 11b can be provided which affords pressing of the latch 11 parallel to, or in the insertion direction 11. The latch 11 can then include two of the recesses 11b, 11b. This affords simple construction and facilitates handling. Otherwise, the function and the handling of this embodiment correspond to that of
(79) Therefore, the latch 11 includes two recesses 11b, 11b for the actuation tool. The recesses are dimensioned in such a manner so that movement of the latch in the insertion direction X as well as vertically to the insertion direction X can be realized with the actuating tool with these two recesses 11b, 11b.
(80) It should also be mentioned that one or two stop devices is/are provided on the rocker-like release element 12. To this end, the rocker or the tilting lever as the release element are designed so that during rotation, one or both of its lever arms 12a, 12b can strike against an abutment, e.g., a section of the bus bar 8 or against a housing edge or the like. In this manner, one or two geometric end stops 12d, 12e can be provided as the stop devices one or both of which provide the following functions protection against rotating the release element 12 too far or the tilting lever too tar during tensioning or production of the detent mode and against rotating the release element 12 too far during release by the conductor 10.
(81)
(82) In the embodiment of
(83) The latch 11 can again exert pressure on the clamping limb 7b in the direction X of the introduction of the conductor by being pressed into the actuating conduit 6 and locking on the housing 3 in the detent mode can be brought about in which the clamping limb is pivoted in such a manner that a conductor can be introduced into the provided position.
(84) As distinguished from the embodiment shown in
(85) The detent mode is produced by pressure on the clamping limb 7b in the direction of the introduction of the conductor. The detent mode R is not produced by locking an element on the free clamping edge 7d of the clamping limb and can be released by introducing the conductor in the direction X of the introduction of the conductor into the housing 3.
(86) Therefore, only one adjustment device is provided. It is the only adjustment device. It includes a movable release element 12 onto which the end of the conductor 11 to be contacted acts during the release of the conductor 11 and with which the clamping limb 7b of the clamping spring 7 can be released out of the detent mode directly or indirectly by acting on the latch 11.
(87) While the preferred forms and embodiments of the invention have been illustrated and described, it will be apparent to those of ordinary skill in the art that various changes and modifications may be made without deviating from the inventive concepts set forth above.