Electric drive axle assembly and vehicle having the same
10655717 ยท 2020-05-19
Assignee
Inventors
Cpc classification
F16H3/091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/165
PERFORMING OPERATIONS; TRANSPORTING
B60Y2200/90
PERFORMING OPERATIONS; TRANSPORTING
F16H63/345
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
B60K17/043
PERFORMING OPERATIONS; TRANSPORTING
F16H48/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2400/74
PERFORMING OPERATIONS; TRANSPORTING
F16H37/0813
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K2001/001
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16H48/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/04
PERFORMING OPERATIONS; TRANSPORTING
B60T1/06
PERFORMING OPERATIONS; TRANSPORTING
F16H3/091
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/037
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H63/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H37/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K1/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An electric drive axle assembly and a vehicle having the same are provided. The electric drive axle assembly includes: an electric powertrain, an axle housing assembly, and a central parking module. The electric powertrain includes a power motor, a transmission and a differential with an input end and two output ends; and the power motor is connected to the input end of the differential through the transmission. The axle housing assembly includes an axle housing component and two half axles; the two half axles and the differential are disposed in the axle housing component; the two half axles are connected to the two output ends of the differential respectively; and the electric powertrain is installed on the axle housing component. The central parking module is installed on the axle housing component and used for braking the input end of the differential.
Claims
1. An electric drive axle assembly, comprising: an electric powertrain, comprising a power motor, a transmission, and a differential with an input end and two output ends, wherein the power motor is connected to the input end of the differential through the transmission; an axle housing assembly, comprising an axle housing component and two half axles, wherein the two half axles and the differential are disposed in the axle housing component, and the two half axles are connected to the two output ends of the differential respectively, and the electric powertrain is installed on the axle housing component; and a central parking module installed on the axle housing component and configured to brake the input end of the differential directly, wherein the central parking module and the electric powertrain are installed on opposite sides of the axle housing component.
2. The electric drive axle assembly according to claim 1, wherein the central parking module comprises: a parking box, installed on the axle housing component; and a parking brake, fixed to the parking box and configured to brake the input end of the differential directly.
3. The electric drive axle assembly according to claim 2, wherein the input end of the differential comprises a differential input gear; and the central parking module further comprises: a parking shaft, connected to the parking brake; and a parking gear, fixed to the parking shaft and engaged with the differential input gear.
4. The electric drive axle assembly according to claim 3, wherein the parking shaft is supported on the parking box through a parking bearing.
5. The electric drive axle assembly according to claim 3, wherein the parking shaft and the parking gear are integrated as a parking gear shaft.
6. The electric drive axle assembly according to claim 3, wherein the parking brake comprises: a brake drum, connected to the parking shaft; and a brake structure, selectively joined with the brake drum to brake the brake drum.
7. The electric drive axle assembly according to claim 6, wherein the central parking module further comprises a connecting box, and the parking brake and the parking box are connected through the connecting box.
8. The electric drive axle assembly according to claim 7, wherein the central parking module further comprises a flange fixed to the parking shaft and disposed within the connecting box, and the brake drum is connected to the parking shaft through the flange.
9. The electric drive axle assembly according to claim 3, wherein the transmission comprises: an input shaft fixed with an input gear, and connected to a motor output shaft of the power motor; an intermediate shaft fixed with an intermediate gear and a plurality of gear driving gears, wherein the intermediate gear is engaged with the input gear; and an output shaft fixed with an output gear engaged with the differential input gear, wherein a plurality of gear driven gears are freely fitted over the output shaft and engaged with the plurality of gear driving gears respectively.
10. The electric drive axle assembly according to claim 9, wherein the plurality of gear driving gears comprise: a first-gear driving gear and a second-gear driving gear; and the plurality of gear driven gears comprises: a first driven gear engaged with the first-gear driving gear, and a second driven gear engaged with the second-gear driving gear.
11. The electric drive axle assembly according to claim 10, wherein the transmission further comprises: a synchronizer that selectively joins one of the first driven gear and the second driven gear with the output shaft.
12. The electric drive axle assembly according to claim 2, wherein the transmission has a transmission housing with the power motor fixed thereon, the transmission housing is fixed to one of a front side or a back side of the axle housing component, the central parking module is disposed to the opposite side of the axle housing component, and the differential is supported on the transmission housing and the parking box.
13. The electric drive axle assembly according to claim 12, wherein the axle housing component comprises an axle housing and an axle cover, the transmission housing is fixed to the one side of the axle housing, the axle cover is detachably disposed to the other side of the axle housing, the axle cover is configured as a cylindrical structure having two open ends, and the parking box passes through the axle cover and is supported on the axle cover.
14. A vehicle, comprising the electric drive axle assembly according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other aspects and advantages of embodiments of the present disclosure will become apparent and more readily appreciated from the following descriptions made with reference to the drawings, in which:
(2)
(3)
(4)
DETAILED DESCRIPTION
(5) Reference will be made in detail to embodiments of the present disclosure. The embodiments described herein with reference to drawings are explanatory, illustrative, and used to generally understand the present disclosure. The embodiments shall not be construed to limit the present disclosure. The same or similar elements and the elements having same or similar functions are denoted by like reference numerals throughout the descriptions.
(6) In the description of the present disclosure, it should be understood that, location or position relationships indicated by the terms, such as center, longitude, transverse, length, width, thickness, up, down, front, rear, left, right, vertical, horizon, top, bottom, inside, outside, clockwise, and counterclockwise, are location or position relationships based on illustration of the accompanying drawings, are merely used for describing the present disclosure and simplifying the description instead of indicating or implying the indicated apparatuses or elements should have specified locations or be constructed and operated according to specified locations, and therefore, should not be intercepted as limitations to the present disclosure.
(7) In addition, the terms such as first and second are used merely for the purpose of description, but shall not be construed as indicating or implying relative importance or implicitly indicating a number of the indicated technical feature. Hence, the feature defined with first and second may explicitly or implicitly include one or more of features. In the description of the present disclosure, unless otherwise explicitly specifically defined, a plurality of means at least two, for example, two or three.
(8) In the present disclosure, unless otherwise explicitly specified or defined, the terms such as mount, connect, connection, and fix should be interpreted in a broad sense. For example, a connection may be a fixed connection, or may be a detachable connection or an integral connection; a connection may be a mechanical connection, or may be an electrical connection; a connection may be a mechanical connection, or may be an electrical connection, or may be used for intercommunication; a connection may be a direct connection, or may be an indirect connection via an intermediate medium, or may be communication between interiors of two elements or an interaction relationship between two elements. It may be appreciated by those of ordinary skill in the art that the specific meanings of the aforementioned terms in the present disclosure can be understood depending on specific situations.
(9) In the present disclosure, unless otherwise explicitly specified or defined, a first feature being above or under a second feature may include that the first and second features are in direct contact and may also include that the first and second features are not in direct contact but are in contact by means of another feature therebetween. In addition, the first feature being over, above or on the top of a second feature may include that the first feature is over or above the second feature or merely indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature being underneath, below or on the bottom of a second feature may include that the first feature is underneath or below the second feature or merely indicates that the horizontal height of the first feature is lower than that of the second feature.
(10) An electric drive axle assembly 100 according to embodiments of the present disclosure is described by referring to
(11) As shown in
(12) The differential 13 has an input end and two output ends. The output end of the differential 13 is configured to output the power from the input end of the differential 13. The power motor 11 is connected to the input end of the differential through the transmission 12. The two half axles are connected to the two output ends of the differential respectively to output power.
(13) As shown in
(14) As shown in
(15) When the vehicle 1000 is required to run, the power is transmitted from the power motor 11 to the transmission 12. The power can be transmitted to the input end of the differential 13 in different ratios, in other words, the power output from the power motor 11 is transmitted to the input end of the differential 13 after the speed and torque adjustments of the transmission 12, and then transmitted from the output end of the differential 13 to the wheels at two sides via the two half axles, so as to drive the vehicle 1000 to run.
(16) When the vehicle 1000 is required to be parked, the central parking module 103 is pulled by manual or electro-hydraulic gas control, and the power motor 11 is unloaded simultaneously, in which case the power is no longer transmitted to the wheels from the power motor 11 but the torque is transmitted from the wheels to the input end of the differential 13 due to the inertia or the self-gravity force on the ramp. At this time, the power motor 11 is unloaded, and the transmission 12 may be in neutral, that is, the power motor 11 cannot provide the corresponding torque to park the vehicle 1000. The central parking module 103 may brake the input end of the differential 13 directly, and stop the rotation of the wheels by the output end of the differential 13 and the half axles 22, so as to park the vehicle 1000.
(17) With the electric drive axle assembly 100 according to the embodiments of the present disclosure, the electric powertrain 101, the axle housing assembly 102 and the central parking module 103 are integrated together, so the electric drive axle assembly has the advantages of compact structure, small volume, and easy arrangement. Moreover, the input end of the differential is braked by the central parking module 103 directly, which may avoid a possible risk of parking failure of the vehicle during a shifting process of the transmission 12, and ensure the safety and reliability of the electric drive axle assembly 100.
(18) In the following, the electric drive axle assembly 100 according to the embodiments of the present disclosure is described in detail by referring to
(19) The electric powertrain 101 includes the power motor 11, the transmission 12 and the differential 13. The axle housing assembly 102 includes the axle housing component 21 and the two half axles 22. The two half axles 22 and the differential 13 are disposed in the axle housing component 21.
(20) The differential 13 has the input end and the two output ends. The output ends of the differential 13 are adapted to output the power from the input end of the differential 13. The power motor 11 is connected to the input end of the differential through the transmission 12. The two half axles 22 is connected to the two output ends of the differential 13 respectively.
(21) In other words, the power output from the power motor 11 is transmitted to the input end of the differential 13 after the speed and torque adjustments of the transmission 12, and then is transmitted from the input end of the differential 13 through the output end of the differential 13 to the two half axles 22 which drive the wheels connected thereto to rotate, so as drive the vehicle 1000 to run.
(22) The electric powertrain 101 and the central parking module 103 are installed at the axle housing component 21, which makes the electric drive axle assembly 100 having a higher degree of integration, more functions, and a more convenient vehicle layout.
(23) In some embodiments, the central parking module 103 and the electric powertrain 101 are disposed at front and rear sides of the axle housing component 21 respectively. That is to say, the central parking module 103 and the electric powertrain 101 are disposed at different sides of the axle housing component 21.
(24) With reference to an embodiment of
(25) In this way, the electric powertrain 101 and the central parking module 103 are installed at different sides of the axle housing component 21, thereby reducing the occupied space of the electric powertrain 101 so as to facilitate the vehicle layout. This arrangement is especially adapted for the electric powertrain 101 having a power motor 11 with high power and large volume, such that the electric drive axle assembly 100 has a compact arrangement and a reasonable structure, makes full use of the vehicle space and reduces the assembly difficulty at the same time of meeting the requirement of driving in high power.
(26) With reference to the embodiment of
(27) The transmission housing 121 may be configured as an installation carrier of the power motor 11, and configured as a connection part between the electric powertrain 101 and the axle housing assembly 102, and the central parking module 103 is also fixed to the axle housing component 21, such that the power motor 11, the transmission 12, the differential 13, the central parking module 103 as well as the axle housing assembly 102 are integrated together, and the central parking module 103 and the power motor 11 are installed at opposite sides of the axle housing component 21 respectively, so the electric drive axle assembly 100 has the advantages of compact structure and reasonable arrangement.
(28) In some embodiments, the power motor 11 may be fixed to the transmission housing 121 through a threaded connector, and the transmission housing 121 can be fixed to the axle housing component 21 through a threaded connector.
(29) With reference to an embodiment of
(30) With reference to the embodiment of
(31) In some embodiments, the middle of the axle housing 210 has a differential accommodation space whose two open end faces are open. The axle cover 211 is detachably installed to one open end face in the middle of the axle cover 210, and the transmission housing 121 is fixed to the other open end face in the middle of the axle cover 210.
(32) In some embodiments, the axle cover 211 is detachably mounted to the axle cover 210 through a threaded connector. Specifically, as shown in
(33) With reference to the embodiment of
(34) The differential 13 is supported on the transmission housing 121 and the parking box 31. Accordingly, the parking box 31 passes through the axle cover 211 and is installed to the transmission housing 121 through the fixing of the axle cover 210 and the axle cover 211, such that the transmission housing 121 and the parking box 31 constitute a support structure of the differential 13 to support the differential 13 together. As such, the support for the differential 13 is more stable and the structure of the electric drive axle assembly 100 is more compact, thereby further saving the accommodation space. In some embodiments, the differential 13 is supported on the transmission housing 121 and the parking box 31 through a differential bearing B1. The differential bearing B1 includes two tapered roller bearings, that is, the two tapered roller bearings are both clamped between the transmission housing 121 and the parking box 31.
(35) In some embodiments, the parking box 31 may be fixed to the transmission housing 121 through a screw thread fastener.
(36) As shown in
(37) In other words, the parking brake 32 may selectively brake the parking shaft V. Because the parking gear z is fixed to the parking shaft V, and the parking gear z is engaged with the differential input gear z, the parking brake 32 can selectively brake the differential input gear z.
(38) In some embodiments, the parking shaft V is supported on the parking box 31 via a parking bearing, such that the parking shaft V may be better supported on the parking box 31. As shown in
(39) In some embodiments, the parking shaft V and the parking gear z are integrated as a parking gear shaft, thereby having a simple structure with high strength, saving the assembly steps, and being convenient in installation. In an embodiment, the parking gear shaft may have a weight-reducing structure, and for example, the weight reducing structure is configured as a weight-reducing hole, which may ensure the strength of the parking gear shaft and reduce the weight of the parking gear shaft at the same time, such that the central parking module 103 has lightweight and it is easy to install and integrate the central parking module 103 and the axle housing component 21.
(40) With reference to the embodiment of
(41) In order to facilitate installation of the parking brake 32, the parking shaft V and the parking gear z, the central parking module 103 further includes a connecting box 33, and the parking brake 32 and the parking box 31 are connected through the connecting box 33. Thus, when the electric drive axle assembly 100 is assembled, the parking box 31 passes through the connecting box 33 and is install to the transmission housing 121, then the parking shaft V and the parking gear z are installed, and at last the connecting box 33 and the parking brake 32 are installed. Since the connecting box 33 and the parking box 31 are configured as a split structure, the integrated installation among the central parking module 103, the electric powertrain 101 and the axle housing assembly 102 is convenient, and the installation of the central parking module 103 is also convenient.
(42) As shown in
(43) With reference to the embodiment of
(44) With reference to
(45) When the vehicle 1000 is required to be parked, the brake structure 322 of the parking brake 32 is pulled by manual or electro-hydraulic gas control, and the power motor 11 is unloaded simultaneously, in which case the power is no longer transmitted from the power motor 11 to the wheels at the two sides but the torque is transmitted from the wheels to the input end of the differential 13 due to the inertia or the self-gravity force on the ramp. Since the power motor 11 is unloaded, the transmission 12 may be in neutral, that is, the power motor 11 cannot provide the corresponding torque to park the vehicle 1000. At this time, the brake structure 322 (e.g. the friction plate) of the parking brake 32 is joined with the brake drum 321 under tension to stop the rotation of the brake drum 321 via friction. Because the brake drum 321 is connected to the brake shaft V, the parking gear z is engaged with the differential input gear z, which may prevent the rotation of the differential input gear z, and prevent the rotation of the wheels through the output end of the differential 13 and the driver shaft 22, so as to realize the parking of the vehicle.
(46) According to embodiments of the present disclosure, the electric drive axle assembly may adopt a transmission having different gears, and thus have a wide application range. As shown in
(47) The input shaft I is connected to a motor output shaft VI of the power motor 11, for example, the input shaft I is connected with the motor output shaft VI via a spline. In an embodiment, the input shaft I has an internal spline and the motor output shaft VI has an external spline fitted with the internal spline of the input shaft I. In some embodiments, the input shaft I and the motor output shaft VI may be connected through a shaft coupling. According to the embodiment of the present disclosure, the motor output shaft VI is directly connected with the input shaft I of the transmission 12, such that the electric powertrain 101 has a short transmission chain, and a simple structure.
(48) As shown in
(49) In some embodiments, the output shaft III further includes an output gear z fixed thereto, that is, the output gear z may synchronously rotate with the output shaft III. The output gear z may mesh with the differential input gear z of the differential 13, such that the power output from the power motor 11 is transmitted to the differential input gear z through the transmission 12, and drives the half axles 22 and the wheels through the output end of the differential 13, to drive the vehicle 1000 to run.
(50) In an embodiment, the plurality of gear driving gears include a first-gear driving gear 1 and a second-gear driving gear 2, in which the first-gear driving gear 1 and the second-gear driving gear 2 are spaced apart along an axial direction of the intermediate shaft II and fixed to the intermediate shaft II. The plurality of gear driven gears include a first-gear driven gear 1 and a second-gear driven gear 2. The first-gear driven gear 1 is engaged with the first-gear driving gear 1 and the second-gear driven gear 2 is engaged with the second-gear driving gear 2. The first-gear driven gear 1 and the second-gear driven gear 2 are spaced apart along an axial direction of the output shaft III and fitted over the output shaft III. A synchronizer S is configured to selectively join one of the first-gear driven gear 1 and the second-gear driven gear 2 to the output shaft III, that is, the synchronizer S may join the first-gear driven gear 1 to the output gear III to make the first-gear driven gear 1 rotate synchronously with the output shaft III, and the synchronizer S may join the second-gear driven gear 2 to the output gear III to make the second-gear driven gear 2 rotate synchronously with the output shaft III. The synchronizer S may be located at an intermediate position where the synchronizer S joins neither the first-gear driven gear 1 nor the second-gear driven gear 2 to the output shaft III, that is, the synchronizer S is disposed at the neutral position. The output gear z is fixed to the output shaft III.
(51) In this embodiment, the transmission 12 is configured as a two gears transmission which has the advantages of simple structure, light weight, large speed ratio, large torque, strong dynamic performance and good control performance, and can meet the use requirements of vehicles of general models.
(52) For the electric drive axle assembly 100 according to embodiments of the present disclosure, the central parking module 103 is disposed to the axle housing component 21, the central parking module 103 and the electric powertrain 101 are disposed at two sides of the axle housing assembly 102 respectively, and the parking gear z is engaged with the differential input gear z directly, such that in one aspect, it takes less space at both sides of the motor to facilitate the arrangement of the vehicle, and in the other aspect, it has the advantages of safety and reliability since the parking failure won't occur in the shifting process of the transmission 12. Compared with the traditional driving brake that is integrated with the parking brake 32, the central parking module 103 has higher reliability and lower cost.
(53) The vehicle 1000 according to the present disclosure is described with reference to the embodiment of
(54) In the descriptions of this specification, a description of a reference term such as an embodiment, some embodiments, exemplary embodiments, examples, specific examples, or some examples means that a specific feature, structure, material, or characteristic that is described with reference to the embodiment or the example is included in at least one embodiment or example of the present disclosure. In this specification, exemplary descriptions of the foregoing terms do not necessarily refer to a same embodiment or example. In addition, the described specific feature, structure, material, or characteristic may be combined in a proper manner in any one or more embodiments or examples. Moreover, those skilled in the art can joint and combine different embodiments or examples described in the present description.
(55) Although the embodiments of the present disclosure have been shown and described, a person of ordinary skill in the art can understand that multiple changes, modifications, replacements, and variations may be made to these embodiments without departing from the principle and purpose of the present disclosure.