IO integration with floating connectors in a mesh
10658797 ยท 2020-05-19
Assignee
Inventors
- Bartley K. Andre (Menlo Park, CA, US)
- Mahmoud R. Amini (Sunnyvale, CA, US)
- Rui Zhou (Sunnyvale, CA, US)
- James E. Harper (Paso Robles, CA, US)
- Houtan R. Farahani (San Ramon, CA, US)
- Sung-Ho Tan (San Francisco, CA, US)
- Mariel L. Lanas (Palo Alto, CA, US)
Cpc classification
G06F1/182
PHYSICS
H01R13/6594
ELECTRICITY
G06F1/186
PHYSICS
H01R13/514
ELECTRICITY
H05K9/0018
ELECTRICITY
H01R24/60
ELECTRICITY
International classification
H01R13/6594
ELECTRICITY
H01R13/6584
ELECTRICITY
H01R24/60
ELECTRICITY
Abstract
Connector receptacles and device enclosures that can provide proper grounding, improved ventilation, and an aesthetically pleasing appearance. An example can include a device enclosure including an enclosure wall and sleeves for a number of connector receptacles. Each sleeve can electrically contact a shield of a corresponding connector receptacle via a conductive structure, such as a conductive gasket, to provide a good ground path. The sleeves can be narrow at the enclosure wall for improved ventilation and an aesthetically pleasing appearance.
Claims
1. An electronic device comprising: a section of a device enclosure for the electronic device, the section of the device enclosure comprising: an enclosure wall having an opening; and a sleeve integrally formed with the enclosure wall, the sleeve having a front aperture aligned with the opening in the enclosure wall, the sleeve extending into the electronic device from the enclosure wall; a board; and a connector receptacle comprising: a tongue located in the sleeve; a plurality of contacts having contacting portions on the tongue and contact tails attached to the board; and a shield around a portion of the connector receptacle and electrically connected to the sleeve.
2. The electronic device of claim 1 further comprising a compliant structure between the shield and the sleeve and forming an electrical connection.
3. The electronic device of claim 1 further comprising a conductive gasket between the shield and the sleeve and forming an electrical connection.
4. The electronic device of claim 3 wherein the sleeve is stepped such that it widens in steps away from the enclosure wall.
5. The electronic device of claim 3 wherein the sleeve progressively widens in steps away from the enclosure wall.
6. The electronic device of claim 3 wherein the sleeve has a front aperture at the opening in the enclosure wall and a rear aperture at an opposing end, the rear aperture wider than the front aperture.
7. The electronic device of claim 3 wherein the enclosure wall comprises a plurality of perforations.
8. The electronic device of claim 3 wherein the enclosure wall comprises a plurality of holes.
9. The electronic device of claim 3 wherein the enclosure wall is conductive.
10. The electronic device of claim 3 wherein a portion of the enclosure wall is conductive.
11. A computer expansion card for an electronic device, the computer expansion card comprising: an enclosure wall having an opening; and a sleeve integrally formed with the enclosure wall, the sleeve having a front aperture aligned with the opening in the enclosure wall, the sleeve extending into the electronic device from the enclosure wall; a board comprising a plurality of pads along a first edge; a connector receptacle comprising: a tongue located in the sleeve; a plurality of contacts having contacting portions on the tongue and contact tails attached to the board; and a shield around a portion of the connector receptacle and electrically connected to the sleeve; and electronic circuitry located on the board and electrically connected to a pad in the plurality of pads on the board and a contact in the plurality of contacts in the connector receptacle.
12. The card of claim 11 further comprising a conductive gasket between the shield and the sleeve and forming an electrical connection.
13. The card of claim 12 wherein the sleeve has a front aperture at the opening in the enclosure wall and a rear aperture at an opposing end, the rear aperture wider than the front aperture.
14. The card of claim 13 wherein the sleeve is stepped such that it widens in steps away from the enclosure wall.
15. The card of claim 13 wherein the enclosure wall comprises a plurality of perforations.
16. The card of claim 13 wherein the enclosure wall comprises a plurality of holes.
17. The card of claim 16 wherein the enclosure wall is conductive.
18. The card of claim 12 wherein the electronic circuitry comprises a graphics processor.
19. The card of claim 12 wherein the electronic circuitry comprises networking circuitry.
20. The card of claim 12 wherein the enclosure wall and sleeve are conductive.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
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(12) In this example, an electronic system can include desktop computer 110 that is in communication with monitor 120. Desktop computer 110 can include a Peripheral Component Interconnect Express (PCIe) card or computer expansion card or other electronic device 300 (shown in
(13) Cable 130 can be one of a number of various types of cables. For example, it can be a Universal Serial Bus (USB) cable such as a USB Type-A cable, USB Type-C cable, HDMI, Thunderbolt, DisplayPort, Lightning, or other type of cable. Cable 130 can include compatible connector inserts 132 that plug into connector receptacle 114 on desktop computer 110 and a connector receptacle (not shown) on monitor 120. Computer expansion card or other electronic device 300 can include additional connector receptacles, audio jacks, or other connectors along with connector receptacle 114.
(14) In other embodiments of the present invention, either or both desktop computer 110 and monitor 120 can instead be portable computing devices, tablet computers, desktop computers, laptops, all-in-one computers, wearable computing devices, smart phones, storage devices, portable media players, navigation systems, monitors, power supplies, video delivery systems, adapters, remote control devices, chargers, or other devices.
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(16) These and other embodiments of the present invention can provide device enclosures, such as enclosure wall 112, having improved ventilation. For example, enclosure wall 112 can be formed as a mesh or other non-solid surface. In these and other embodiments of the present invention, enclosure wall 112 can be formed to have the appearance of being a mesh. Enclosure wall 112 can include a pattern of holes or perforations 250 to allow the passage of air to improve ventilation. For example, a pattern of holes or perforations 250 can be formed in enclosure wall 112 to give enclosure wall 112 a mesh-like appearance.
(17) Accordingly, enclosure walls 112, 210, and 212 can have a mesh-like appearance. That is, holes or perforations 250 can be formed in enclosure walls 112, 210, and 212. In these and other embodiments of the present invention, enclosure walls 112, 210, and 212 can instead be formed already having holes or perforations 250. These holes or perforations 250 can allow improved ventilation for computer expansion card or other electronic device 300 inside case 116. In this example, enclosure wall 112 can further include openings 220 for one or more connector receptacles 320 (shown in
(18) In these and other embodiments of the present invention, ventilation can be further improved by employing sleeves 310 (shown in
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(20) In these and other embodiments of the present invention, sleeves 310 can be arranged to help to improve air flow though the mesh of enclosure wall 112. For example, enclosure wall 112 can have opening 220 for connector receptacle 320. Sleeve 310 can have a front opening or front aperture 260 aligned with enclosure wall opening 220. In these and other embodiments of the present invention, front aperture 260 can have a minimum width to accept a corresponding connector insert (not shown.) Sleeve 310 can have a thickness that is limited to at least approximately the thickness of the mesh of enclosure wall 112. This limited profile for a connector receptacle front end can improve ventilation through the enclosure wall.
(21) Sleeve 310 can also act as a shield at the front of connector receptacle 320. This can allow shielding for connector receptacle 320, such as front portion 325 (shown in
(22) Again, these sleeves 310 can taper to a rear aperture 360 away from enclosure wall 112. Rear aperture 360 can be wider or larger than front aperture 260 and it can be wide enough to accept front end 321 of connector receptacles 320. Conductive structures 340 can be located between a portion of connector receptacle front end 321 and sleeve 310 and away from enclosure wall 112. This can allow further narrowing of sleeve 310 near enclosure wall 112 for still further improved ventilation.
(23) Connector receptacles 320 can be attached to board 230. Front ends 321 of connector receptacles 320 can be inserted into sleeves 310. Connector receptacles 320 can include ground contacts 332, side ground contacts 333, or other grounding features. The widening configuration of sleeves 310 can provide room for these ground contacts 332, side ground contacts 333, and other grounding features.
(24) Connector receptacles 320 can include shields 330. Shields 330 can be electrically connected to sleeves 310 via conductive structures 340 and front shield 336. Conductive structures 340 can be compliant or pliable structures such that they provide adequate contacting force between sleeves 310 and front shield 336. Conductive structures 340 can be conductive gaskets, O-rings, or other structures. Conductive structures 340 can encircle portions of front ends 321 of connector receptacle 320. Conductive structures 340 can instead be placed in sections around front ends 321 of connector receptacles 320. Conductive structures 340 can have sloped leading edges or otherwise be shaped to facilitate the insertion of conductive structures 340 and connector receptacle front ends 321 into a corresponding sleeves 310. A conductive adhesive (not shown) can secure each conductive structure 340 in place. The conductive adhesive can be a pressure sensitive adhesive, heat-activated adhesive, temperature-sensitive adhesive, or other type of adhesive. Conductive structures 340 can be formed of a conductive material or they can have a conductive layer over all or some of their surfaces. Further details of these conductive structures, such as conductive structures 340, can be found in co-pending U.S. Provisional Application No. 62/736,344, titled FLOATING CONNECTOR SYSTEM WITH INTEGRATED EMI GASKET, filed Sep. 25, 2018, and co-pending U.S. application Ser. No. 16/428,603, titled FLOATING CONNECTOR SYSTEM WITH INTEGRATED EMI GASKET, filed May 31, 2019, which are incorporated by reference.
(25) Shields 330 of connector receptacles 320 can include tabs 334. Tabs 334 can be soldered, for example using wave, reflow, or other solder techniques, in through holes in board 230 to form electrical connections with one or more ground planes (not shown) in board 230. In this way, a ground path from enclosure wall 112 and sleeve 310, through conductive structure 340, front shield 336, shield 330, tabs 334, and a ground plane (not shown) in board 230 can be formed.
(26) Specifically, these and other embodiments of the present invention can provide connector receptacles 320 and enclosure walls 112 that are properly grounded. A device enclosure for an electronic device can provide enclosure wall 112 having openings 220 through which connector inserts (not shown) can be inserted into corresponding connector receptacles 320. Enclosure wall 112 can further include a sleeve 310 for some or all of connector receptacles 320. These sleeves 310 can extend from the enclosure wall 112 into the electronic device. Connector receptacles 320 can have front ends 321 that can be inserted in the sleeve 310. Front ends 321 of connector receptacles 320 can be partially shielded by front shields 336. Shields 330 can be electrically connected to sleeves 310 by conductive structures 340 and front shields 336. Shields 330 can further be electrically connected to traces or ground planes (not shown) of board 230 or other appropriate substrate on which connector receptacles 320 are mounted. This ground path from the enclosure wall 112, through the sleeve 310, conductive structure 340, front shield 336, connector receptacle shield 330, tabs 334, and board ground planes in board 230 can provide a proper ground path for computer expansion card or other electronic device 300.
(27) In this example, enclosure wall 112 is shown as being solid, that is, without holes or perforations 250 (shown in
(28) In these and other embodiments of the present invention, computer expansion card or other electronic device 300 can be a computer expansion card or a portion of an electronic device. Enclosure wall 112 can be a portion of an enclosure for a computer expansion card, or it can be a portion of a device enclosure housing an electronic device. Board 230 can be a board for a computer expansion card, a main logic board, or other type of board. It can be a printed circuit board or other appropriate substrate. Board 230 can be formed of FR4 or other material.
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(32) Tongue 337 can be located in opening 220 in enclosure wall 112. Sleeve 310 can be integrally formed with, and extend from, enclosure wall 112. In these and other embodiments of the present invention, sleeve 310 can be formed separately from enclosure wall 112 and then attached to enclosure wall 112, for example by soldering or spot or laser welding. Sleeve 310 can be contoured such that it is wider away from enclosure wall 112. Enclosure wall 112 can further include holes or perforations 250 to give enclosure wall 112 a mesh-like appearance. Front end 321 (shown in
(33) In this example, a connector receptacle having a tongue, such as a USB Type-C connector receptacle, is shown. In these and other embodiments of the present invention, other types of connector receptacles, such as USB Type-A, High-Definition Multimedia Interface, Digital Visual Interface, Ethernet, DisplayPort, Thunderbolt, Lightning, and other connector receptacles, can be included on computer expansion card or other electronic device 300.
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(36) In these and other embodiments of the present invention, portions of connector receptacle 320 can be visible through holes or perforations 250 in enclosure wall 112 (shown in
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(38) These and other embodiments of the present invention can provide connector receptacles 320 and enclosure walls 112 having an aesthetically pleasing appearance. For example, even though enclosure wall 112 can have a number of holes or perforations 250 for a mesh appearance, connector receptacles 320 might only be visible to a limited extent. For example, tapered sleeves 310 can provide a minimal front aperture 260 for an improved appearance. Tapered sleeves 310 can limit the visibility of connector receptacles 320 and their structures as viewed from outside the electronic device. Tapered sleeves 310 can further effectively hide conductive structures 340 (shown in
(39) These enclosure walls 112 and sleeves 310 can be formed in various ways in these and other embodiments of the present invention. For example, they can be formed by machining, such as by using computer numerical controlled machines, stamping, forging, metal-injection molding, micro-machining, 3-D printing, or other manufacturing process. Enclosure wall 112 and sleeves 310 can be integrally formed, or they can be formed separately and then attached. Enclosure walls 112 can be formed of plastic, for example by injection molding, while sleeves 310 can be formed of metal, for example using a deep-drawn process. These enclosure walls 112 and sleeves 310 can be formed of various materials. For example, they can be formed of aluminum, steel, stainless steel, copper, bronze, or other material. In these and other embodiments of the present invention, a material having good electrical and thermal conductivity can be chosen.
(40) Boards 230 in computer expansion card or other electronic device 300 can be a printed circuit board, which can be made of FR4, flexible circuit board, or other appropriate substrate.
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(42) Embodiments of the present invention can be employed in computer expansion cards, such as computer expansion card or other electronic device 300. These and other embodiments of the present invention can be employed in other electronic devices or as other parts of electronic devices. For example, enclosure wall 112 can be a cover for computer expansion card or other electronic device 300 while board 230 can be a board for computer expansion card or other electronic device 300. In other embodiments of the present invention, enclosure wall 112 can be a different portion of a device enclosure for an electronic device. For example, enclosure wall 112 can be a device enclosure that substantially houses an electronic device. Board 230 can be a main logic board or other board in the electronic device.
(43) In various embodiments of the present invention, contacts, ground pads, enclosure walls, sleeves, shields, and other portions of connector receptacle and device enclosures can be formed by stamping, metal-injection molding, machining, micro-machining, 3-D printing, or other manufacturing process. These portions can be formed of stainless steel, steel, copper, copper titanium, phosphor bronze, or other material or combination of materials. They can be plated or coated with nickel, gold, or other material. Other portions, such as connector receptacle housings, and other structures can be formed using injection or other molding, 3-D printing, machining, or other manufacturing process. These portions can be formed of silicon or silicone, rubber, hard rubber, plastic, nylon, liquid-crystal polymers, ceramics, or other nonconductive material or combination of materials.
(44) Embodiments of the present invention can provide connector receptacles and device enclosures that can be located in, or can connect to, various types of devices, such as portable computing devices, tablet computers, desktop computers, laptops, all-in-one computers, wearable computing devices, smart phones, storage devices, portable media players, navigation systems, monitors, power supplies, video delivery systems, adapters, remote control devices, chargers, and other devices. These connector receptacles can provide interconnect pathways for signals that are compliant with various standards such as one of the Universal Serial Bus (USB) standards including USB Type-C, High-Definition Multimedia Interface, Digital Visual Interface, Ethernet, DisplayPort, Thunderbolt, Lightning, Joint Test Action Group, test-access-port, Directed Automated Random Testing, universal asynchronous receiver/transmitters, clock signals, power signals, and other types of standard, non-standard, and proprietary interfaces and combinations thereof that have been developed, are being developed, or will be developed in the future. Other embodiments of the present invention can provide connector receptacles that can be used to provide a reduced set of functions for one or more of these standards. In various embodiments of the present invention, these interconnect paths provided by these connector receptacles can be used to convey power, ground, signals, test points, and other voltage, current, data, or other information.
(45) The above description of embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form described, and many modifications and variations are possible in light of the teaching above. The embodiments were chosen and described in order to best explain the principles of the invention and its practical applications to thereby enable others skilled in the art to best utilize the invention in various embodiments and with various modifications as are suited to the particular use contemplated. Thus, it will be appreciated that the invention is intended to cover all modifications and equivalents within the scope of the following claims.