Method of clamping a Y-axis feed direction parting blade or cutting insert and a holder and tool assembly for same
11872638 ยท 2024-01-16
Assignee
Inventors
Cpc classification
B23B27/086
PERFORMING OPERATIONS; TRANSPORTING
B23B2205/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23B29/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method of clamping a first cutting insert or an adaptor to a holder. Either the holder includes two insert pockets configured for machining in two different orthogonal directions or the holder includes a single adaptor pocket configured for holding the adaptor in two different orthogonal directions. The method includes the steps of choosing one of two orthogonal directions for machining and securing either the first cutting insert to an appropriate one of the two pockets or securing the adaptor to the adaptor pocket for machining in the chosen orthogonal direction.
Claims
1. A parting tool configured to selectively perform X-axis cutting in a forward direction (DF) and Y-axis cutting in an upward direction (DU) which is perpendicular to the forward direction (DF), the parting tool comprising: a tool holder (12) comprising: a holder head portion (32); a holder shank portion (34) configured to be secured to a machine interface (18); and an adaptor pocket (36, 400) formed in the holder head portion (32) and comprising: a first threaded tool hole (432); a first additional threaded tool hole (432); a tool holder outlet aperture (434) for transferring coolant to the parting adaptor (14); an additional tool holder outlet aperture (434); and a pocket bisector plane (P1) about which the first threaded tool holes (432, 432), and the outlet apertures, (434, 434) have mirror symmetry. a parting adaptor (14) comprising: opposing first and second sides (19A, 19B); a peripheral edge connecting the first and second sides; and a plurality of insert pockets (15A, 15B, 15C, 15D); and an operative cutting insert (16) retained in one of said plurality of insert pockets, the operative cutting insert having a forwardmost cutting edge (30A); wherein: the parting adaptor (14) is configured to be selectively mounted to the adaptor pocket (36) of the tool holder (12): (a) in a first orthogonal position in which the first side (19A) of the parting adaptor faces the adaptor pocket (36) and the forwardmost cutting edge (30A) is oriented such that the parting tool is configured for X-axis cutting; and also (b) in a second orthogonal position in which the second side (19B) of the parting adaptor faces the adaptor pocket (36) and the forwardmost cutting edge (30A) is oriented such that the parting tool is configured for Y-axis cutting.
2. The parting tool according to claim 1, wherein the adaptor pocket (400) comprises: a plurality of peripheral threaded tool holes (450A, 450C); and a plurality of additional peripheral threaded tool holes (450A, 450C); wherein: the plurality of peripheral threaded tool holes (450A, 450C) are mirror symmetric about the pocket bisector plane (P1) with respect to the plurality of additional peripheral threaded tool holes (450A, 450C).
3. The parting tool according to claim 1, wherein: the holder shank portion (34) comprises an upwardmost holder shank surface (52A) and a holder shank cross-sectional shape; the holder shank cross-sectional shape is square or rectangular; and the forwardmost cutting edge (30A) is aligned with the upwardmost holder shank surface (52A) in both the first orthogonal position and the second orthogonal position.
4. The parting tool according to claim 1, wherein: the holder shank portion (34) comprises an upwardmost holder shank surface (52A) and a holder shank cross-sectional shape; the holder shank cross-sectional shape is round; and the holder shank axis (AS) extends to the forwardmost cutting edge (30A) in both the first orthogonal position and the second orthogonal position.
5. The parting tool according to claim 1, wherein: the holder head portion (32) comprises a holder concave front surface (44).
6. The parting tool according to claim 1, wherein: the adaptor pocket (36) comprises an adaptor pocket side surface (46) and a pocket projecting edge (48) extending therealong, the pocket projecting edge (48) comprising a pocket lower abutment surface (48A) and a pocket rear abutment surface (48B); the pocket lower abutment surface (48A) faces the forward direction (DF); and the pocket rear abutment surface (48) faces the upward direction (DU).
7. The parting tool according to claim 1, wherein: the adaptor pocket (36) comprises a pocket projection (53) configured to prevent mounting of the parting adapter in the adaptor pocket in one first and second orthogonal orientations.
8. The parting tool according to claim 7, wherein: the pocket projection (53) comprises a removable pin (53B) secured to a pin hole (53B) formed in the adaptor pocket (36).
9. The parting tool according to claim 1, wherein the adaptor pocket (400) further comprises a biasing hole (436) for providing for a biasing element (438).
10. A parting tool configured to selectively perform X-axis cutting in a forward direction (DF) and Y-axis cutting in an upward direction (DU) which is perpendicular to the forward direction (DF), the parting tool comprising: a tool holder (12) comprising: a holder head portion (32); a holder shank portion (34) configured to be secured to a machine interface (18); and an adaptor pocket (36, 400) formed in the holder head portion (32) and comprising: a planar pocket surface (444); a first plurality of threaded holes (450A, 450C) formed on the pocket surface (444) and configured to secure a parting adaptor in a first orientation for X-axis cutting; and a second plurality of threaded holes (450A, 450C) formed on the pocket surface (444) and configured to secure said parting adaptor in a second orientation for Y-axis cutting; wherein: the first plurality of holes and the second plurality of holes are mirror symmetrically positioned about a bisector plane (P1).
11. The parting tool according to claim 10, wherein the holder head portion (32) comprises a holder concave front surface (44).
12. The parting tool according to claim 10, wherein: the adaptor pocket (36) comprises an adaptor pocket side surface (46) and a pocket projecting edge (48) extending therealong, the pocket projecting edge (48) comprising a pocket lower abutment surface (48A) and a pocket rear abutment surface (48B); the pocket lower abutment surface (48A) faces a forward direction (DF); and the pocket rear abutment surface (48) faces an upward direction (DU).
13. The parting tool according to claim 10, wherein the adaptor pocket (400) further comprises a biasing hole (436) for providing for a biasing element (438).
14. The parting tool according to claim 10, wherein the adaptor pocket (400) comprises: a tool holder outlet aperture (434) for transferring coolant to the parting adaptor (14); an additional tool holder outlet aperture (434); and the outlet apertures, (434, 434) have mirror symmetry about the pocket bisector plane (P1).
15. A tool holder (12) comprising: a holder head portion (32); a holder shank portion (34) configured to be secured to a machine interface (18); and an adaptor pocket (36, 400) formed in the holder head portion (32) and comprising: a planar pocket surface (444); a first plurality of threaded holes (450A, 450C) formed on the pocket surface (444) and configured to secure a parting adaptor in a first orientation for X-axis cutting; and a second plurality of threaded holes (450A, 450C) formed on the pocket surface (444) and configured to secure said parting adaptor in a second orientation for Y-axis cutting; wherein: the first plurality of holes and the second plurality of holes are mirror symmetrically positioned about a bisector plane (P1).
16. The tool holder according to claim 15, wherein the holder head portion (32) comprises a holder concave front surface (44).
17. The tool holder according to claim 15, wherein: the adaptor pocket (36) comprises an adaptor pocket side surface (46) and a pocket projecting edge (48) extending therealong, the pocket projecting edge (48) comprising a pocket lower abutment surface (48A) and a pocket rear abutment surface (48B); the pocket lower abutment surface (48A) faces a forward direction (DF); and the pocket rear abutment surface (48) faces an upward direction (DU).
18. The tool holder according to claim 15, wherein the adaptor pocket (400) further comprises a biasing hole (436) for providing for a biasing element (438).
19. The tool holder according to claim 15, wherein the adaptor pocket (400) comprises: a tool holder outlet aperture (434) for transferring coolant to the parting adaptor (14); an additional tool holder outlet aperture (434); and the outlet apertures, (434, 434) have mirror symmetry about the pocket bisector plane (P1).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a better understanding of the subject matter of the present application, and to show how the same may be carried out in practice, reference will now be made to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
DETAILED DESCRIPTION
(15) Referring to
(16) The contents of USPA 2019/0240741, and most particularly
(17) Referring particularly to
(18) For explanation and a frame of reference, the figures show a forward direction DF, a rearward direction DR, an upward direction DU, a downward direction DD, a first sideways direction DS1 and a second sideways direction DS2.
(19) The forward direction DF constitutes an X-axis feed direction in which direction the tool assembly 10 is moved to machine the workpiece 20.
(20) The cutting insert 16 comprises: a rake surface 22 and an opposing insert base surface 24, a forwardmost clearance (relief) surface 26A extending downwardly (as well as slightly inwardly; i.e. in the downward direction DD and slightly in the rearward direction DR) from the rake surface 22 and an opposing insert rear surface 28, a forwardmost cutting edge 30A formed at an intersection of the rake surface 22 and the forwardmost clearance surface 26A.
(21) Preferably, the rake surface 22 comprises a chip forming arrangement (not shown).
(22) Each of the adaptor's first, second, third and fourth insert pockets 15A, 15B, 15C, 15D are identical and equally circumferentially spaced about an index axis center AI (shown in
(23) Reverting to the first insert pocket 15A, adjacent to each of the insert pockets 15, on an external side of the parting adaptor 14, adjacent to the base jaw 17A there is an external pocket relief surface 17D, and adjacent to the second jaw 17B there is an external pocket rake surface 17E.
(24) Briefly referring to
(25) The holder 12 comprises a holder head portion 32 and a holder shank portion 34.
(26) The holder shank portion 34 is secured to a machine interface 18 which can be a tool post or turret, etc.
(27) The holder head portion 32 comprises an adaptor pocket 36.
(28) The holder head portion 32 comprises a holder concave front surface 44, which is useful for structural strength when the holder 12 is used with a standard parting adaptor.
(29) The adaptor pocket 36 comprises an adaptor pocket side surface 46, and a pocket projecting edge 48 extending therealong.
(30) The pocket projecting edge 48 can comprise a pocket lower abutment surface 48A which, in this preferred but non-limiting example, faces the forward direction DF, a pocket rear abutment surface 48B which faces the upward direction DU, and preferably also a pocket relief recess 48C connecting the pocket lower and pocket rear abutment surfaces 48A, 48B.
(31) The holder shank portion 34 further has a holder shank axis As, which is shown for understanding of the position thereof had the holder shank cross-sectional shape have been round.
(32) A forwardmost imaginary line L1 extends in the X-axis direction (which in the reference directions shown is the forward direction DF) from an upwardmost holder shank surface 52A to the forwardmost cutting edge 30A.
(33) In the present example, the name upwardmost holder shank surface is the forwardmost surface of the shank in the Y-axis direction (which in the reference directions shown is the upward direction DU), and the names are arbitrarily referenced herein relative to the X-axis direction, i.e. it is the holder shank surface most in the upward direction DU in
(34) Since the position of the holder shank portion 34 is set from its connection with the machine interface 18, the position of the forwardmost cutting edge 30A is calibrated as zero in the CNC machine and does not require any offset to be input.
(35) Even without the forwardmost imaginary line L1, which is a useful explanatory aid as shown in the side view of
(36) As further elaborated below, the adaptor pocket 36 is formed with a pocket projection 53 in the form of a pin 53A secured to a pin hole 53B (better shown in
(37) Referring now to
(38) Additionally, after removing the parting adaptor 14 but before remounting it to the holder 12, the pin 53A, shown in
(39) More specifically, in the reconfigured tool, the upward direction DU is now also the Y-axis feed direction in which direction the tool assembly 10 is moved relative to the workpiece 20 in order to machine the workpiece 20 (which now is rotated in the clockwise direction DC).
(40) Since the forwardmost cutting edge 30A in both positions (i.e. both in
(41) A diagonal plane P (
(42) While the terms index and reverse are known in the art, there is no term known to the applicant for changing the orientation of a particular tool or cutting insert from the X-axis orientation to the Y-axis orientation (i.e. to change between said two different orthogonal orientations).
(43) One way is to define that the insert pocket rake and relief sides are pivoted (with the present shaped adaptor being pivoted at an angle of 180) relative to each other.
(44) Alternatively defined, the operative cutting insert 16 and the parting adaptor 14 it is mounted to can be flipped (i.e. rotated 180) about the diagonal plane P (
(45) Yet, alternatively defined, the insert pocket can be pivoted 180 about a bisector line LB extending through the center of two orthogonal positions. The bisector line LB can be defined as extending through a predetermined cutting edge position defined by the insert pocket, as known in the art (the position occupied by the cutting edge 30A. More precisely the bisector line LB extends through the center of the parting adaptor 14 (not meaning necessarily through an index axis center AI, depending on the shape of the parting adaptor 14, but rather this means equally spaced from the first and second main adaptor sides 19A, 19B.
(46) Still alternatively defined, relative to an operative cutting insert 16, the forwardmost cutting edge 30A can be held in a single position and the insert (as well as any component it is mounted to such as the adaptor) is pivoted about the front cutting edge by 180. In other words, the opposite ends of the cutting edge 30A (which is seen in
(47) To ensure understanding, now referring to
(48) The same adaptor 14 as described above is shown in first (initial), second (intermediate) and third (final) positions 14A, 14B, 14C, relative to the forward direction DF.
(49) In the uppermost drawing, the adaptor's first position 14A can for example correspond to the orientation shown in
(50) From its initial position, the adaptor 14 (or an insert) in the initial position 14A is rotated 90 in the counterclockwise direction DCC, while keeping the forwardmost cutting edge 30A in the same position (i.e. not undergoing translational motion, but only rotational motion (for ease of understanding the adaptor 14 in the translated position 14B is drawn in a different, translated, position, but could be imagined to be adjacent the first position 14A with the forwardmost cutting edge 30A in the same, untranslated, location); such that the rake surface 22 of the adaptor 14 in the intermediate position 14B is now orthogonal to the first position 14A).
(51) While keeping the rake surface 22 (and the forwardmost cutting edge 30A) in the same position (i.e. not undergoing translational motion) the adaptor 14B is flipped from right-to-left as indicated by the arrow 56.
(52) Consequently, the adaptor 14 in final position 14C is in the second orthogonal orientation, which in this case is the Y-axis feed orientation, or the upward direction DU (using the non-limiting relative directions in this example).
(53) Referring now to
(54) The position of the pocket projection, while non-limiting, is particularly useful in an insert pocket location (i.e. where the insert pocket will be located on the adaptor pocket 36) when an insert pocket is asymmetric. This is because when the adaptor 14 is being mounted correctly, the user does not have to carry out any extra actions for mounting, and does not even need to notice or attend to the pocket projection.
(55) While the above-examples did not relate to a specific way in which a parting adaptor 14 is mounted (i.e. secured) to a holder 12,
(56) Referring to
(57) Corresponding features in FIG. 19A of USPA 2019/0240741 and present
(58) Referring now only to
(59) Therefore, an additional first threaded tool hole 432, an additional tool holder outlet aperture 434, and two additional peripheral threaded tool holes 450A, 450C were added. As seen in the plan view of
(60) In the present example a biasing hole 436 and biasing element 438 are only provided for a single orientation. However, it will be understood that an additional biasing hole (not shown) could be provided and the biasing element 438 could be mounted to the additional biasing hole, if desired. In such case, the entire pocket surface 444 would have mirror symmetry about the pocket bisector plane P1.
(61) It will be understood that
(62) It will be understood that an adaptor should have abutment surfaces (or external surfaces) to allow for more than one orthogonal orientation. These abutment surfaces can then be mounted to the same pocket surfaces in order to maintain a similar cutting edge position.
(63) Finally, referring to
(64) The tool assembly 100 comprises a holder 102 and at least one (and in the example shown, two), cutting inserts 104, 106 which are identical but are called herein an X-axis cutting insert 104 and a Y-axis cutting insert 106, for purposes of explanation.
(65) The X-axis cutting insert 104 is secured to an X-axis insert pocket 105 (
(66) Preferably the holder comprises a shank portion 108 and a head portion 110. The X-axis pocket 105 and the Y-axis pocket 107 are both formed on the head portion 110 and both open out to an end surface 120 of the head portion 110. However, a X-axis pocket seating surface 105A and a Y-axis pocket seating surface 107A face in different, orthogonal directions.
(67) An external rib 112, preferably extending perpendicular to a longitudinal axis AL of the shank portion 108, provides a stopper function between the head portion 110 and the shank portion 108.
(68) In
(69) In
(70) Since the X-axis and Y-axis insert pockets 105, 107 have been positioned distant to each other, in this preferred example at diametrically opposed corners of the head portion 110, they can be mounted simultaneously to the holder 102 and the workpieces 114, 116 can be machined, even though only one of the two inserts would be operational, at any given time.
(71) If there is no need for machining in both orientations in a single mounting, the holder 102 can optionally have only a single cutting insert mounted thereto as shown in