REFRIGERATORS
20240016315 ยท 2024-01-18
Inventors
Cpc classification
F25D25/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25D23/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A refrigerator has an open front and an air curtain system having at least one upper air egress with an outer edge and at least one lower air-recovery ingress. The air curtain system is adapted to produce a substantially vertical air curtain over at least part of the open front of the refrigerator. The refrigerator comprises at least one shelf between the egress and the ingress, the shelf having a front edge, and at least one elongate air-guiding strip extending across at least part of the open front of the fridge. The strip is located substantially in the plane of the shelf and spaced from the front edge of the shelf. The strip is located substantially vertically beneath the outer edge of the upper air egress.
Claims
1. A refrigerator, comprising: a body defining a storage space; a plurality of shelves disposed within the storage space, each shelf of the plurality of shelves having a front edge; an air curtain system having at least one air egress and at least one air-recovery ingress, the air curtain system being configured to produce an air curtain in front of the plurality of shelves, the air curtain having a flow direction; and a plurality of asymmetrical airfoils extending across at least part of the body, each airfoil being spaced from the front edge of a corresponding one of the shelves, each airfoil being substantially aligned with the flow direction of the air curtain and located within the air curtain; each airfoil comprising a pressure surface facing towards the corresponding one of the shelves and a suction surface facing away from the corresponding one of the shelves, so as to create a pressure differential between a first portion of the air curtain located between the pressure surface and the corresponding shelf and a second portion of the air curtain extending from the suction surface away from the corresponding shelf.
2. The refrigerator of claim 1 wherein each airfoil is located substantially vertically beneath the air egress or beneath an outer edge of the air egress.
3. The refrigerator of claim 1 wherein the airfoils are collectively configured to straighten the flow direction of the air curtain towards vertical.
4. The refrigerator of claim 1 wherein each airfoil extends substantially across a full width of the corresponding shelf.
5. The refrigerator of claim 1 wherein each airfoil extends across substantially a full width of the air curtain.
6. The refrigerator of claim 1 further comprising an open front, wherein each airfoil extends across substantially a full width of the open front.
7. The refrigerator of claim 1 wherein a height of each airfoil is one or more of: between 25 and 60 mm, between 35 and 50 mm, and between 40 and 45 mm.
8. The refrigerator of claim 1 wherein the airfoil has a chord length, and the chord length is one or more of: between 25 and 60 mm, between 35 and 50 mm, and between 40 and 45 mm.
9. The refrigerator of claim 1 wherein each airfoil is attached to the corresponding shelf or a support for that shelf.
10. The refrigerator of claim 1 wherein each airfoil is attached to the refrigerator by a plurality of brackets.
11. The refrigerator of claim 1 wherein each airfoil comprises a housing for displaying at least one product label or a plurality of product labels.
12. A refrigerator, comprising: a body defining a storage space; a plurality of shelves disposed within the storage space, each shelf of the plurality of shelves having a front edge; an air curtain system having at least one air egress and at least one air-recovery ingress, the air curtain system being configured to produce an air curtain in front of the plurality of shelves, the air curtain having a flow direction; and a plurality of air-guiding strips extending across at least part of the body, each air-guiding strip being spaced from the front edge of a corresponding one of the shelves, each air-guiding strip being substantially aligned with the flow direction of the air curtain and located within the air curtain so as to stabilize a flow of the air curtain and straighten a flow of the air curtain; each air-guiding strip comprising a backing portion and a front portion, the front portion comprising a housing for displaying one or more product labels.
13. The refrigerator of claim 12 further comprising an open front, wherein each air-guiding strip extends across substantially a full width of the open front.
14. The refrigerator of claim 12 wherein each backing portion and front portion together comprise an asymmetrical airfoil, each asymmetrical airfoil comprising a pressure surface facing towards the corresponding one of the shelves and a suction surface facing away from the corresponding one of the shelves.
15. The refrigerator of claim 12 wherein the front portion of each air-guiding strip is formed of a transparent plastics material.
16. The refrigerator of claim 12 wherein each air-guiding strip is one or more of: at least 2 mm in thickness, at least 4 mm in thickness, at least 6 mm in thickness, at least 8 mm in thickness, at least 10 mm in thickness, at least 12 mm in thickness, or at least 14 mm in thickness.
17. A method of improving the efficiency of a refrigerator which comprises a body defining a storage space, a plurality of shelves disposed within the storage space, each shelf of the plurality of shelves having a front edge, and an air curtain system having at least one air egress and at least one air-recovery ingress, the air curtain system being configured to produce an air curtain in front of the plurality of shelves, the air curtain having a flow direction, of the method comprising: fitting within the body a plurality of asymmetrical airfoils each extending across at least part of the body, such that each airfoil is spaced from the front edge of a corresponding one of the shelves, each airfoil being substantially aligned with the flow direction of the air curtain and located within the air curtain; wherein each airfoil comprises a pressure surface facing towards the corresponding one of the shelves and a suction surface facing away from the corresponding one of the shelves, so as to create a pressure differential between a first portion of the air curtain located between the pressure surface and the corresponding shelf and a second portion of the air curtain extending from the suction surface away from the corresponding shelf.
18. The method of claim 17 wherein the airfoils are collectively arranged to stabilize a flow of the air curtain and to guide air moving out of a stream of the air curtain back into the stream.
19. The method of claim 17 wherein each airfoil is fitted substantially vertically beneath the air egress or beneath an outer edge of the air egress.
20. The method of claim 17 wherein the airfoils are fitted so that collectively they straighten the flow direction of the air curtain towards vertical.
21. A refrigerator, comprising: a body defining a storage space; at least one shelf disposed within the storage space and having a front edge; an air curtain system having at least one air egress and at least one air-recovery ingress and configured to produce an air curtain in front of the plurality of the at least one shelf, the air curtain having a flow direction; and at least one airfoil extending across at least part of the body and spaced from the front edge of a corresponding one of the at least one shelf, the at least one airfoil being substantially aligned with the flow direction of the air curtain and located within the air curtain; the at least one airfoil comprising a pressure surface facing toward the corresponding one of the at least one shelf and a suction surface facing away from the corresponding at least one shelf, thereby stabilizing the air curtain and reducing dispersion of the air curtain between a first portion of the air curtain located between the pressure surface and the corresponding at least one shelf and a second portion of the air curtain extending from the suction surface away from the corresponding at least one shelf.
22. The refrigerator of claim 21, wherein the at least one shelf is one of a plurality of shelves and the at least one airfoil is one of a plurality of airfoils.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0081]
[0082]
[0083]
[0084]
[0085]
[0086]
[0087]
[0088]
[0089]
[0090]
[0091]
[0092]
[0093]
[0094]
[0095]
[0096]
[0097]
[0098]
[0099]
[0100]
[0101]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENT
[0102] The above description is considered that of the preferred embodiment(s) only. Modifications of the invention will occur to those skilled in the art and to those who make or use the invention. Therefore, it is understood that the embodiments shown in the drawings and described above are merely for illustrative purposes and not intended to limit the scope of the invention, which is defined by the following claims as interpreted according to the principles of patent law, including the doctrine of equivalents.
[0103] Referring to the drawings,
[0104] Various other elements of the air curtain system exist, but such systems are so well-known in the art that further discussion thereof is not considered necessary.
[0105] The air curtain system of refrigerator 1 is adapted to pass an air curtain of cooled air between air egress 4 and air recovery ingress 5 such that the air curtain passes in front of shelves 3 so as to increase the efficiency of refrigerator 1.
[0106] Air egress 4 has an outer edge 9, and an air curtain expelled from air egress 4 therefore directly after expulsion from egress 4 has its front edge substantially in line with outer edge 9.
[0107] However, as can be seen in
[0108] Referring to
[0109] Referring to
[0110] In the present embodiment air-guiding strip is around 9 mm in maximum thickness (i.e. between lower surface 10 and upper surface 12.
[0111] In the present embodiment air-guiding strip is around 45 mm in height (i.e. between leading edge 11 and trailing edge 13.
[0112] Air-guiding strip 6 is spaced from the front edge 8 of shelf 3 such that its pressure surface 10 sits substantially vertically beneath outer edge 9 of air egress 4.
[0113] Leading edge 11 of air-guiding strip 6 faces the flow of air being expelled from air egress 4.
[0114] In use, with refrigerator 1 fitted with the air-guiding strips 6 of the present invention runs substantiality as normal, except that the air curtain that passes between egress 4 and ingress 5 is guided down the open front 2 of the refrigerator by the air-guiding strips 6.
[0115] Air-guiding strips 6 act stabilize the flow of the air curtain and hinder dispersal of the air curtain as air flows between air egress 4 and air ingress 5. Air-guiding members 6 do this by guiding air that is moving out of the stream of the air curtain back into it.
[0116] Thus air-guiding strips with an aerofoil profile have been found to be ideal, although other shapes of air-guiding strips have been found to have some effect, particularly if the strip is at least 4 mm in thickness, more preferably at least 6 mm in thickness and even more preferably at least 8 mm in thickness.
[0117] As can be seen in
[0118] Beneficially, with air-guiding strips 6 in place a refrigerator 1 is able to be stocked as normal and users are able to remove products from the storage space 14 of refrigerator 1 as access to storage space 14 on shelves 3 is not hindered by air-guiding strips 6 as they each lie substantially in the same plane as shelves 3.
[0119] It will be apparent that the optimal positioning of air-guiding strip 6 will! depend upon the particular refrigerator with which the strip 6 is being used. in the present embodiment it has been found that positioning the air-guiding strip located substantially vertically beneath outer edge of the upper air egress seems to be preferable.
[0120] Turning to
[0121] An air-guiding strip 6 may be secured between projections 19a, 19b by any suitable means such as adhesive, a nut and bolt, or a grub screw.
[0122] As can be seen in
[0123] As best seen in
[0124] It will be apparent that it is preferable for any air-guiding strip to extend substantially across the width of the air curtain, which in most refrigerators extend themselves across the full width of their open fronts. It will also be apparent that in order to span the width of the open front of a refrigerator two or more air-guiding strips could be used. Such an arrangement may be ideal for refrigerators that have more than one stack of shelves.
[0125] It will also be apparent that in some embodiments air-guiding strips that do not substantially span the width of the open face of a refrigerator could be used, but such arrangements are not preferred.
[0126] Air-guiding strip 6 lies substantially in the plane of shelf 22 and therefore also substantially in the plane of ticket strip 23 wherein prices of goods stored on shelf 22 may be retained and displayed. In order that ticket strip 23 is not obscured from view air-guiding strip 6 is formed of a substantially transparent plastics material, allowing shoppers to see ticket strip 23 through air-guiding strip 6.
[0127] Turning to
[0128] Bracket 29 further comprises two projections 27a, 27b adjacent an opposite second end 28 of elongate arm 24 adapted to retain therebetween air-guiding strip 6.
[0129] An air-guiding strip 6 may be secured between projections 27a, 27b by any suitable means such as adhesive, a nut and bolt, or a grub screw.
[0130] As can be seen in
[0131] It is preferable that when fitted to a refrigerator the air-guiding strip and brackets may not be moved or altered so as to prevent users of the refrigerator unwittingly moving the air-guiding strip away from its optimum position. Thus, it is preferred that when fitted the air-guiding strips are in a substantially fixed position.
[0132] Turning now to
[0133] Backing portion 33 is formed of extruded aluminum and incorporates the leading edge 34, lower surface 35 and trailing edge 36 of an aerofoil.
[0134] Front piece 38 is formed of a transparent plastics material and forms the upper surface 37 of an aerofoil.
[0135] Front piece 38 comprises projections 39a, 39b adapted to engage with corresponding recesses 40a, 40b on backing portion 33 such that front piece 38 may be securely but releasably attached to backing portion 33.
[0136] When conjoined backing portion 33 and front piece 39 together form a complete aerofoil.
[0137] When air-guiding strip 32 is attached to a refrigerator it is front piece 38 that faces shoppers. Thus, in order that product prices may be displayed to shoppers front piece 38 is adapted to retain a plurality of product labels.
[0138] Front piece 38 comprises a transparent flexible cover 41 formed by an incision 42 through the body of front piece 38.
[0139] As best illustrated by
[0140] Turning to
[0141] Turning to
[0142] As best illustrated by
[0143] Beneficially with this embodiment main body 48 may be formed of any suitable material, and once formed flexible cover 47 may be attached thereto by adhesive.
[0144] Turning to
[0145] On the lower three shelves of refrigerator 49 cheaper transparent plastic air-guiding strips 50 have been provided, whereas on the upper two shelves are provided more expensive composite air-guiding members 51 comprising an extruded aluminum backing portion and a frontal transparent product label housing.
[0146] The reason for this is that shoppers are able to see original product labels 52 over the top of air-guiding strips fitted to the lower shelves.
[0147] However, shoppers cannot see past air-guiding members 51 on the upper shelves that are at or around eye-level.
[0148] Thus the upper shelves require product labels to be housed on the front of the air-guiding members 51.
[0149] It will be apparent that the invention is not limited to retrofit kits for adapting existing refrigerators, but that new refrigerators may be made incorporating the air guides in accordance with the present invention.
[0150] It will be apparent that although in the present embodiment an elongate aerofoil blade has been used in order to provide an air-guiding strip, other air-guiding strips might be employed.
[0151] In general any air-guiding strip should preferably be in the form of a continuous elongate strip. However, it may be possible to provide a plurality of smaller air-guiding strips that in effect form an elongate strip that runs across the open front of a refrigerator.
[0152] It is preferred that the air-guiding strips have an aerofoil cross-section. However, an air-guiding strip with a rectangular, curved, or oval cross-section might be used and such an air-guiding strip might still result in a reduction in energy consumption by a refrigerator employing air-guiding strips in accordance with the present invention.
Example 1
[0153] The invention was initial tested using Computational Fluid Dynamics.
[0154] A steady state two dimensional representation of an open-fronted multi-deck refrigerated display cabinet was modeled using Ansys CFX 14.5 CFD code. Heat transfer by convection between the ambient and the refrigerated air curtain was modeled. Buoyancy was modeled. The temperatures of products were not modeled, nor were effects of thermal radiation or humidity.
[0155] Both a multi-deck with air-guiding strips and an identical cabinet without air-guiding strips in the form of aerofoils were modelled so that a direct comparison of the effect of air-guiding strips could be made. The numerical mesh and all other modelling parameters were kept as similar as possible, so that only the differences due to the air-guiding strips would be apparent.
[0156] Parameters of the model are shown below. [0157] Ambient temperature outside of the cabinet=25 C. [0158] Temperature of air curtain and rear panel flow=1 C. [0159] Mass flow rate of air curtain=1 kg/s per metre length [0160] Flow rate through rear panel=1 kg/s per metre length [0161] Number of shelves=5+well [0162] Depth of shelves and well=500 mm [0163] Distance between shelves=300 mm [0164] Height of product on shelf=150 mm [0165] Height of shelf=40 mm [0166] Depth of discharge and return grille=100 mm [0167] Aerofoil type=NACA4314 {non-symmetric) [0168] Aerofoil length=40 mm [0169] Distance from aerofoil to shelf=100 mm [0170] Inside of discharge grille in line with edge of shelf [0171] Outside of discharge grille in line with edge of aerofoil
TABLE-US-00001 TABLE 1 Temperature and enthalpy increases from discharge to return, domain imbalance, number of iterations and tetrahedral elements. Temp Enthalpy Domain Number of increase increase imbalance Number of tetrahedral Scenario (K) (W/m) (W/m) iterations elements No 3.3 650 2 1170 223 615 aerofoils Aerofoils 2.2 430 0.2 1180 125 805
[0172] In respect of the results illustrated in Table 1, the temperature and enthalpy increase {per metre length of cabinet} come from entrainment between the warm ambient and cold air curtain. In the case with aerofoils the entrainment is only 66% of the case without aerofoils, showing a reduction of entrainment of 34%. Table 1 also shows the domain imbalance, this is a numerical error, which reduces as the model becomes more accurate. For the results to be valid it should be lower than the differences you are trying to detect, which in this case it is. Table 1 also shows the number of iterations made and the number of tetrahedral elements in each model.
[0173] The aerofoils show a reduction in infiltration of 34% compared to not having aerofoils. As the infiltration of a chilled multi-deck display cabinet is approximately 70% of the total load, this would equate to a reduction in heat load of approximately 24%.
[0174] A cabinet tested at 25 C. and 60% RH would be expected to have a heat load of approximately 1.6 kW per metre length. Approximately 1.1 kW would be due to entrainment, of which approximately 50/o would be latent, giving a sensible infiltration of approximately 500 W/m. This is a similar value to that shown by the model.
Example 2
[0175] Following the success of the theoretical modeling a real-life physical test was conducted.
[0176] A Verco C130 refrigerator was subjected to British Standards test BS EN ISO EN ISO EN23953: 2005.
[0177] Aerofoils made from folded stainless steel measuring 45 mm in height, and 6 mm in thickness were attached to each shelf with the leading edge of each aerofoil pointing upwards towards the top of the fridge from where the air curtain is ejected. The aerofoils were cut to be the same length as the shelves to which they were fitted. The aerofoils had substantially the same profile as depicted in
[0178] The aerofoils were located at a distance of 853 mm between the outer edge of the ticket strip and the inner edge of the aerofoil (minimum gap) and were approximately vertical. The aerofoils were slotted into brackets that were bolted to the ends of the shelves
[0179] Phase 1 of the tests performed involved running the refrigerator on its normal settings and without any aerofoils attached.
[0180] Phase 2 of the tests involved running the refrigerator on the same settings, but with the aerofoils as described above attached to the refrigerator.
[0181] Phase 3 of the tests involved keeping the aerofoils on the refrigerator, but altering the settings on the refrigerator such that it produced substantially the same performance as during phase 1 (i.e. without the aerofoils attached to it). The reason for this is that one of the main purposes of the invention is not to improve the temperature performance of a refrigerator (although this may of course be achieved using the invention if desired), but instead is to reduce the energy consumed by refrigerators.
[0182] The control settings for the three phases of the test are shown in Table 2.
TABLE-US-00002 TABLE 2 Refrigerator control settings. Phase 1 & 2 Phase 3 Temperature setting 1.0 C. 0.1 Defrost interval 6 hours 6 hours Defrost maximum time 30 minutes 30 minutes Defrost termination 5.0 C. 5.0 C. temperature Hysteresis/differential 5.0 C. 5.0 C.
[0183] Thus, energy consumption can be most reduced by attaching aerofoils to a refrigerator and then changing the settings on the refrigerator such that it produces substantially the same temperature performance as it did without the aerofoils.
TABLE-US-00003 TABLE 3 Results of phases 1 to 3 testing (test BS EN ISO EN23953: 2005) Test Results Test Results Test Results Without Air With Air With Air Guides Guides Guides (Phase 1) (Phase 2) (Phase 3) Maximum 7.7 7.1 7.7 temperature ( C.) Minimum 0.3 0.6 1.4 temperature ( C.) Overall mean ( C.) 3.8 3.8 4.4 Mean visible ( C.) 4 4 4.7 Average power (W) 804.9 681 670.9 Energy 48 h 19.32 16.35 16.10 (kWh/8 h) 4 4 4.7 % run time 83.1 67.7 67.4 TEC/TDA 11.82 10 9.85 Energy Reduction {circumflex over ()}{circumflex over ()} 15% 17%
[0184] TEC/TDA definition: this is the equation used to compare Total Energy Consumption (TEC) with Total Display Area (TOA). The lower this figure is, the better.
[0185] As can be seen from Table 3, the aerofoils of the present invention reduce the TEC and therefore improve this figure.
[0186] Further, while the average temperatures remain the same between phase 1 and 2 the temperature range has decreased resulting in a decrease of the maximum temperature of 0.6 Degrees C.
[0187] Adding the aerofoils resulted in an energy decrease of 15% during phase 2, and 17% in phase 3.
[0188] It should be noted that the term aerofoil has the same meaning as the US English word airfoil.
[0189] Many variations are possible without departing from the scope of the present invention as set out in the appended claims.