METHOD FOR CHANGING A SLIDING BEARING PAD ARRANGED ON A ROTOR SHAFT OF A ROTOR BEARING OF A WIND TURBINE
20240018943 ยท 2024-01-18
Assignee
Inventors
Cpc classification
F05B2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2237/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C43/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16C2360/31
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F03D80/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D80/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for changing slide bearing pads arranged on a rotor shaft of a rotor bearing arrangement of a wind turbine, includes the method steps: moving the slide bearing pad to be changed to a removal opening by rotating the rotor shaft; releasing an axial securing element of the slide bearing pad to be changed; axially removing the slide bearing pad to be changed through the removal opening; axially inserting a new slide bearing pad through the removal opening; and fixing the new slide bearing pad by the axial securing element. A slide bearing pad changing device with a manipulation arm that is movable relative to a base frame is used for axially removing the slide bearing pad to be changed and for axially inserting a new slide bearing pad, wherein the manipulation arm is configured for coupling with the slide bearing pad.
Claims
1. A method for changing slide bearing pads (18) arranged on a rotor shaft (16) of a rotor bearing arrangement (8) of a wind turbine (1), comprising the method steps: moving the slide bearing pad (18) to be changed to a removal opening (41) by rotating the rotor shaft (16); releasing an axial securing element (51), or releasing fastening screws (113), of the slide bearing pad (18) to be changed; axially removing the slide bearing pad (18) to be changed through the removal opening (41); axially inserting a new slide bearing pad (18) through the removal opening (41); fixing the new slide bearing pad (18) by means of the axial securing element (51), or by means of the fastening screws (113), wherein a slide bearing pad changing device (83) with a manipulation arm (94) is used for axially removing the slide bearing pad (18) to be changed and for axially inserting a new slide bearing pad (18), wherein the manipulation arm (94) is configured for coupling with the slide bearing pad (18).
2. The method according to claim 1, wherein the manipulation arm (94) is coupled with the slide bearing pad (18) by means of a connection element (101), in particular by means of a screw, wherein a form element (69), in particular a thread, that interacts with the connection element (101) is configured on a front end of the slide bearing pad (18).
3. The method according to claim 1, wherein the base frame (84) is affixed to the rotor shaft (16) by means of a fastening element (86), in particular by means of a tensioning strap.
4. The method according to claim 1, wherein the base frame (84) is affixed to a bearing block (17) by means of a fastening means.
5. The method according to claim 1, wherein a lifting arm (125) is used for removing the slide bearing pad (18) from the manipulation arm (94) and for affixing a new slide bearing pad (18) to the manipulation arm (94), wherein the lifting arm (125) is affixed to a circumferential face (74) of the slide bearing pad (18) such that the manipulation arm (94) and the lifting arm (125) can be affixed to the slide bearing pad (18) simultaneously.
6. The method according to claim 1, wherein the movement of the manipulation arm (94) relative to the base frame (84) of the slide bearing pad changing device (83) is driven by a cordless screwdriver.
7. A slide bearing pad changing device (83) for changing slide bearing pads (18) arranged on a rotor shaft (16) of a rotor bearing arrangement (8) of a wind turbine (1), the slide bearing pad changing device (83) comprising: a base frame (84); and a manipulation arm (94), which is displaceable relative to the base frame (84), wherein the manipulation arm (94) is configured for coupling with the slide bearing pad (18).
8. The slide bearing pad changing device (83) according to claim 7, wherein the manipulation arm (94) is arranged on a guide carriage (88), which is coupled with a linear guide (87), wherein the guide carriage (88) is displaceable relative to the base frame (84) by means of an adjusting spindle (102).
9. The slide bearing pad changing device (83) according to claim 8, wherein the adjusting spindle (102) is torque-coupled with a shaft journal, wherein the shaft journal is configured such that it can be coupled with a cordless screwdriver.
10. The slide bearing pad changing device (83) according to claim 7, wherein a first roller conveyor (103) and a second roller conveyor (104) are coupled with the base frame (84), wherein the first roller conveyor (103) and the second roller conveyor (104) each have multiple bearing rollers (105), wherein the first roller conveyor (103) and the second roller conveyor (104) are arranged at a mutual distance (106), wherein the manipulation arm (94) is arranged between the first roller conveyor (103) and the second roller conveyor (104).
11. The slide bearing pad changing device (83) according to claim 10, wherein the first roller conveyor (103) and the second roller conveyor (104) are cranked downward at a frontal end (107).
12. The slide bearing pad changing device (83) according to claim 8, wherein the linear guide (87) is arranged at an angle (89) to a shaft support surface (85) of the base frame (84).
13. The slide bearing pad changing device (83) according to claim 7, wherein the manipulation arm (94) has at least a first manipulation arm part (95) and a second manipulation arm part (96), wherein the first manipulation arm part (95) is configured for coupling with the slide bearing pad (18) and wherein the first manipulation arm part (95) is displaceable relative to the second manipulation arm part (96) in a circumferential direction.
14. The slide bearing pad changing device (83) according to claim 8, wherein the manipulation arm (94) is displaceable relative to the guide carriage (88) in a radial direction.
15. The slide bearing pad changing device (83) according to claim 8, wherein the manipulation arm (94) is arranged on a lifting carriage (91) of a lifting device (90), wherein the lifting device (90) serves to increase the distance between the manipulation arm (94) and the linear guide (87).
Description
[0038] These show in a respectively very simplified schematic representation:
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[0061] First of all, it is to be noted that, in the different embodiments described, equal parts are provided with equal reference numbers and/or equal component designations, where the disclosures filled into in the entire description may be analogously transferred to equal parts with equal reference numbers and/or equal component designations. Moreover, the specifications of location, such as at the top, at the bottom, at the side, chosen in the description refer to the directly described and depicted figure, and in case of a change of position, these specifications of location are to be analogously transferred to the new position.
[0062]
[0063] Further, a rotor 5 is configured, which has a rotor hub 6 with rotor blades 7 arranged thereupon. The rotor hub 6 is considered part of the nacelle 2. The rotor hub 6 is received on the nacelle housing 4 by means of a rotor bearing arrangement 8 so as to be rotatably movable. In particular, it is provided that a slide bearing arrangement 9 in accordance with the invention is used as rotor bearing arrangement 8, which slide bearing arrangement 9 will be described in more detail below. In particular, it can be provided that the rotor hub 6 is arranged on a rotor shaft 16, wherein the rotor shaft 16 is mounted in the rotor bearing arrangement 8.
[0064] The rotor bearing arrangement 8, which serves to mount the rotor hub 6 on the nacelle housing 4 of the nacelle 2, is configured for receiving a radial force 10 and an axial force 11. The axial force 11 is a result of the force of the wind. The radial force 10 is a result of the weight of the rotor 5 and acts on the center of gravity of the rotor 5. As the center of gravity of the rotor 5 lies outside of the rotor bearing arrangement 8, a tilting moment 12 is caused in the rotor bearing arrangement 8 by the radial force 10. The tilting moment 12 can equally be caused by on uneven load on the rotor blades 7. This tilting moment 12 can be absorbed by means of a second bearing arrangement, which is arranged at a distance to the rotor bearing arrangement 8. The second bearing arrangement can be configured in the region of the generator, for example.
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[0067] Subsequently, the slide bearing arrangement 9 will be described by means of a combination of
[0068] As can be seen from
[0069] In the exemplary embodiment which is represented in
[0070] As can be seen particularly readily from
[0071] Further, it can be provided that the bearing block 17 serves directly as outer ring element 14.
[0072] Therefore, the rotor shaft 16 is received in the nacelle housing 4 by means of the slide bearing arrangement 9 so as to be rotatable.
[0073] As can further be seen from
[0074] Due to the structure shown in
[0076] The bearing surface 20 of the slide bearing pad 18 and the mating surface 21 of the outer ring element 14 are configured as sliding surfaces, which slide against each other during operation of the slide bearing arrangement 9. In particular, it can be provided that the mating surface 21 of the outer ring element 14 is configured as a hard, wear-resistant surface, which can be formed by a hardened steel, for example. The bearing surface 20 of the slide bearing pad 18 can be formed from a slide bearing raw material that is soft in comparison to the mating surface 21. Of course, it is also conceivable that the bearing surface 20 has a slide coating.
[0077] As can be seen particularly readily from
[0078] As can further be seen from
[0080] Starting from the apex 25, the bearing surface 20 can have a diameter decrease towards a second front end 27 of the slide bearing pad 18. In the region of the second front end 27, the bearing surface 20 can have a second diameter 28.
[0081] In particular, it can be provided that a spherical cap section 29 is configured between the first front end 23 and the apex 25. The spherical cap section 29 can have the basic form of a spherical cap with a spherical cap radius 30.
[0082] It can further be provided that the apex 25 is arranged at a distance 33 from a second front end 27 of the slide bearing pad 18. The slide bearing pad 18 can have an axial extension 34.
[0083]
[0084] As can further be seen from
[0085] As can further be seen from
[0086] In particular, it can be provided here that a pass-through opening 39 is configured in the cover 36, through which the lubricating oil 38 can flow from the lubricating oil reservoir 37 into the interior of the bearing block 17.
[0087]
[0088] In
[0089] As can be seen from
[0090]
[0091] In
[0092] As can be seen from
[0093] As can be seen particularly readily from a combination of
[0094] In another exemplary embodiment, which is not represented, it can also be provided, of course, that the removal opening 41 completely penetrates the outer ring element 14 radially.
[0095]
[0096] As can be seen from a combination of
[0097] As can be seen particularly readily from
[0098] It can further be provided that the axial securing elements 51 have a wedge surface 54 on an axial front end 53. On the first front end 23 of the slide bearing pad 18, a first mating wedge surface 55 can be configured. In particular, it can be provided that the wedge surface 54 interacts with and/or rests against the first mating wedge surface 55.
[0099] As can further be seen from
[0100] In particular, the individual slide bearing pads 18 can be clamped between the axial stop ring 56 and the axial securing element 51 and/or between multiple axial securing elements 51.
[0101] As can be seen from
[0102] As can further be seen from
[0103] In the assembled state of the slide bearing arrangement 9, the outer ring element 14 is received in the bearing block 17.
[0104] The axial stop ring 56 can be affixed to the rotor shaft 16. Further, the shaft nut 49 can be screwed onto the rotor shaft 16. As can be seen from
[0106] To change the individual slide bearing pads 18, the cover 36 can be removed from the bearing block 17. Alternatively, it is also conceivable that a maintenance opening is configured in the cover 36, which maintenance opening can be uncoupled from the cover 36, whereby the interior of the bearing block 17 is accessible.
[0107] In another alternative, it is also conceivable that the cover 36 is configured so as to be divided, so that it can be removed radially from the rotor shaft 16 and need not be displaced along the rotor shaft 16 in an axial direction. Here, the cover 36 can be configured so as to be divided in a center plane, for example.
[0108]
[0109] As can be seen from
[0110] As can be seen from
[0111] As can be seen particularly readily from
[0112] It can further be provided that the filler element 80 can be coupled with the outer ring element 14 by means of an interlocking bond 81, in particular by means of a connecting groove. It can further be provided that the filler element 80 is secured in its position by means of a securing element, which is not represented.
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[0114] As can be seen particularly readily from
[0115] As can be seen from
[0116] Further, it can be provided that a recess 82 is configured in the region of the form element 69, which recess 82, in interaction with the form element 69, serves to couple the slide bearing pad 18 with the slide bearing pad changing device 83.
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[0118] As can be seen from
[0119] It can further be provided that a linear guide 87 is arranged on the base frame 84, in which linear guide 87 a guide carriage 88 is guided so as to be longitudinally displaceable. In particular, it can be provided that the guide carriage 88 has a recirculating ball bearing guide, by means of which it is guided in the linear guide 87.
[0120] It can further be provided that the linear guide 87 is arranged at an angle 89 to the shaft support surface 85. The angle 89 can be between 0.1 and 45, in particular between 1 and 30, preferably between 5 and 15.
[0121] It can further be provided that a lifting device 90 is configured on the guide carriage 88, which lifting device 90 has a lifting carriage 91. The lifting carriage 91 can be configured so as to be displaceable relative to the guide carriage 88 by means of a lifting guide 92. Further, a lifting spindle 93 can be configured, by means of which the lifting carriage 91 is displaceable. In particular, it can be provided that the lifting spindle 93 can be coupled with a cordless screwdriver and can be driven by same.
[0122] As can be seen particularly readily from
[0123] As can further be seen from
[0124] As can further be seen from
[0125] In
[0126] As can be seen from
[0127] As can be seen particularly readily from
[0128] As can further be seen from
[0129] As can further be seen from
[0130] It can further be provided that a recess 109 is configured in the region of the frontal end 107, which recess 109 can correspond with the shape of the shaft nut 49, so that the first roller conveyor 103 and the second roller conveyor 104 can be placed over the shaft nut 49 such that the slide bearing pad 18 to be changed can be pulled directly out of its seat in the slide bearing arrangement 9.
[0131] The operation of changing individual slide bearing pads 18 is described below, wherein the actual changing operations by means of the first exemplary embodiment of the slide bearing pad changing device 83 and by means of the second exemplary embodiment of the slide bearing pad changing device 83 are described separately. The preparatory work for changing individual slide bearing pads 18 is identical for both exemplary embodiments and is therefore described jointly.
[0132] To expose the slide bearing pads 18, the cover 36 can be demounted and/or a recess in the cover 36 can be opened, so that the slide bearing pads 18 are axially accessible. Subsequently, the respective slide bearing pad 18 to be changed can be twisted into in the region of the removal opening 41. Subsequently, the axial securing element 51 of the slide bearing pad 18 to be changed can be released and removed. This ensures that the slide bearing pad 18 to be changed is no longer clamped on the rotor shaft 16.
[0133] In another method step, the slide bearing pad 18 to be changed can be displaced axially and/or optionally simultaneously also radially outward through the removal opening 41 in order to remove the slide bearing pad 18 from the inside of the bearing block 17. In another method step, a new slide bearing pad 18 can be inserted again into the inside of the bearing block 17 and/or be clamped with the axial securing element 51 in reverse sequence. This operation can be repeated for all slide bearing pads 18 to be changed.
[0134] Subsequently, the inside of the bearing block 17 can be closed up again by means of the cover 36 and thus the slide bearing arrangement 9 can be made operational again.
[0135] During the actual changing operation of the slide bearing pads 18 with the first exemplary embodiment of the slide bearing pad changing device 83, the slide bearing pad changing device 83 can be placed in its position provided for this purpose and be affixed to the rotor shaft 16 and/or to the shaft nut 49. Subsequently, the first manipulation arm part 95 can be coupled with the slide bearing pad 18 to be changed by means of the connection element 101.
[0136] Subsequently, the guide carriage 88 can be moved in an axial direction along the linear guide 87, so that the slide bearing pad can be axially pulled out of its position.
[0137] Subsequently and/or in parallel, the lifting carriage 91 can be lifted, so that the slide bearing pad 18 can be lifted over the shaft nut 49. Subsequently, the guide carriage 88 can be axially displaced further, so that the slide bearing pad 18 can be removed completely from the slide bearing arrangement 9.
[0138] When lifting the slide bearing pad 18, it can be achieved with the first rotary limiter 99 and/or with the second rotary limiter 100 that, despite an eccentric reception of the slide bearing pad and therefore the application of a tilting moment, the slide bearing pad 18 can be lifted completely in an approximately horizontal and/or slightly tilted alignment.
[0139] With a slide bearing pad changing device 83 in accordance with the second exemplary embodiment, the slide bearing pad change is done as follows. The first manipulation arm part 95 is coupled with the slide bearing pad 18 to be changed. Subsequently, by displacing the guide carriage 88 on the linear guide 87, the slide bearing pad 18 to be changed is pulled out of its position in an axial direction.
[0140] Here, the rest recess 108 on the bearing rollers 105 will first come to a rest in the region of the frontal end 107 of the first roller conveyor 103 and/or of the second roller conveyor 104. Subsequently, the slide bearing pad 18 slides out of its slide bearing position on the bearing rollers 105 due to a further pulling movement by means of the manipulation arm 94 and/or by means of the guide carriage 88.
[0141] For both embodiment variants of the slide bearing pad changing device 83, the inserting of a new slide bearing pad is done in reverse sequence.
[0142]
[0143] For the sake of simplicity, only a single slide bearing pad 18 is represented in
[0144] As can be seen from
[0145] In particular, it can be provided that the individual slide bearing pads 18 have a shoulder 114 on their inner face 72. The shoulder 114 can form a contact surface, so that the slide bearing pad 18 can rest against a first front end 115 of the slide bearing pad reception ring 110 in the region of the shoulder 114. This ensures that the slide bearing pad 18 can be positioned relative to the slide bearing pad reception ring 110 in an axial direction.
[0146] It can further be provided that the shoulder 114 bounds a recess 116, which is configured on the inner face 72 of the slide bearing pad 18. The recess 116 can extend up to the shoulder 114 starting from the second front end 27 of the slide bearing pad 18. The recess 116 and/or the shoulder 114 can be configured so as to be rotationally symmetric.
[0147] In particular, it can be provided that, in the integrated state of the slide bearing pad 18, the slide bearing pad reception ring 110 is at least partially received in the recess 116 of the slide bearing pad 18.
[0148] It can further be provided that multiple tapped holes 111 are configured on the first front end 115 of the slide bearing pad reception ring 110. Corresponding with the tapped holes 111, one, in particular multiple, pass-through holes 112 can be configured in each of the slide bearing pads 18.
[0149] Further, fastening screws 113 can be guided through the pass-through holes 112, which fastening screws 113 can be screwed into the tapped holes 111 and can therefore serve to affix the slide bearing pads 18 to the slide bearing pad reception ring 110.
[0150] As can further be seen from
[0151] In the exemplary embodiment according to
[0152] The individual fastening screws 113 of the slide bearing pad to be changed can be released and removed. This ensures that the slide bearing pad 18 to be changed is no longer clamped on the slide bearing pad reception ring 110.
[0153] In another method step, the slide bearing pad 18 to be changed can be displaced axially and/or optionally simultaneously also radially outward through the removal opening 41 in order to remove the slide bearing pad 18 from the inside of the bearing block 17. In another method step, a new slide bearing pad 18 can be inserted again into the inside of the bearing block 17 and/or be affixed to the slide bearing pad reception ring 110 with the fastening screws 113 in reverse sequence. This operation can be repeated for all slide bearing pads 18 to be changed.
[0154] In
[0155] The third exemplary embodiment of the slide bearing pad changing device 83 can in particular be used for changing slide bearing pads 18 in a slide bearing pad arrangement such as it is provided in
[0156] As can be seen from
[0157] It can further be provided that a linear guide 87 in the form of guide bars is affixed to the base frame 84 and that the guide carriage 88 is guided on the guide bars. It can further be provided that the adjusting spindle 102 is configured for displacing the guide carriage 88 relative to the base frame 84 and is coupled with a handwheel 119 for initiating a rotational movement.
[0158] As can further be seen from
[0159] As can further be seen from
[0160] In particular, it can be provided that a guide groove 122 is configured between the first manipulation arm part 95 and the second manipulation arm part 96. Here, it can be provided that the first manipulation arm part 95 is guided in a guide groove 122 of the second manipulation arm part 96, wherein the first manipulation arm part 95 and the second manipulation arm part 96 can be displaceable relative to each other. The first manipulation arm part 95 and the second manipulation arm part 96 can be coupled with each other by means of a manipulation arm part fastening means 123.
[0161] As can be seen from
[0162]
[0163] It can further be provided that the lifting reception 127 is adjustable relative to the lifting arm fastening screw 126, so that the lifting arm 125 can be configured such that the lifting reception 127 runs through the center of mass of the lifting arm 125 together with the slide bearing pad 18 when the slide bearing pad 18 is aligned horizontally.
[0164] The exemplary embodiments show possible embodiment variants, wherein it should be noted in this respect that the invention is not restricted to these particular illustrated embodiment variants of it, but that rather also various combinations of the individual embodiment variants are possible and that this possibility of variation owing to the teaching for technical action provided by the present invention lies within the ability of the person skilled in the art in this technical field.
[0165] The scope of protection is determined by the claims. However, the description and the drawings are to be adduced for construing the claims. Individual features or feature combinations from the different exemplary embodiments shown and described may represent independent inventive solutions. The object underlying the independent inventive solutions may be gathered from the description.
[0166] Any and all specifications of value ranges in the description at issue are to be understood to comprise any and all sub-ranges of same, for example the specification 1 to 10 is to be understood to mean that any and all sub-ranges starting from the lower limit 1 and from the upper limit 10 are comprised therein, i.e. any and all sub-ranges start at a lower limit of 1 or larger and end at on upper limit of 10 or less, e.g. 1 to 1.7, or 3.2 to 8.1, or 5.5 to 10.
[0167] Finally, as a matter of form, it should be noted that for ease of understanding of the structure, elements are partially not depicted to scale and/or are enlarged and/or are reduced in size.
TABLE-US-00001 List of reference numbers 1 wind turbine 2 nacelle 3 tower 4 nacelle housing 5 rotor 6 rotor hub 7 rotor blade 8 rotor bearing arrangement 9 slide bearing arrangement 10 radial force 11 axial force 12 tilting moment 13 inner ring element 14 outer ring element 15 slide bearing element 16 rotor shaft 17 bearing block 18 slide bearing pad 19 axis of rotation 20 bearing surface 21 mating surface 22 inner face 23 first front end 24 first diameter 25 apex 26 diameter at apex 27 second front end 28 second diameter 29 spherical cap section 30 spherical cap radius 31 32 33 distance 34 axial extension of slide bearing pad 35 axial front end of bearing block 36 cover 37 lubricating oil reservoir 38 lubricating oil 39 pass-through opening 40 41 removal opening 42 first front end of outer ring element 43 second front end of outer ring element 44 45 first removal opening region 46 second removal opening region 47 circumferential extension of removal opening 48 circumferential extension of slide bearing pad 49 shaft nut 50 axial securing element reception 51 axial securing element 52 fastening screw 53 axial front end of axial securing element 54 wedge surface of axial securing element 55 first mating wedge surface 56 axial stop ring 57 wedge surface of axial stop ring 58 59 60 61 62 axial stop 63 recess 64 65 66 67 68 thrust ring segment 69 form element of slide bearing pad 70 reception for lifting device 71 rotor shaft flange 72 inner face 73 spacer 74 circumferential face 75 lubricating oil transport groove 76 second mating wedge surface 77 78 79 80 filler element 81 interlocking bond 82 recess 83 slide bearing pad changing device 84 base frame 85 shaft support surface 86 fastening element 87 linear guide 88 guide carriage 89 angle 90 lifting device 91 lifting carriage 92 lifting guide 93 lifting spindle 94 manipulation arm 95 first manipulation arm part 96 second manipulation arm part 97 first rotational joint 98 second rotational joint 99 first rotary limiter 100 second rotary limiter 101 connection element 102 adjusting spindle 103 first roller conveyor 104 second roller conveyor 105 bearing roller 106 distance first roller conveyor - second roller conveyor 107 frontal end 108 rest recess 109 recess 110 slide bearing pad reception ring 111 tapped hole 112 pass-through hole 113 fastening screw 114 shoulder 115 first front end of slide bearing pad reception ring 116 recess 117 second front end of slide bearing pad reception ring 118 shaft bead 119 handwheel 120 radial adjustment unit 121 manipulation arm fastening means 122 guide groove 123 manipulation arm part fastening means 124 circumference adjustment unit 125 lifting arm 126 lifting arm fastening screw 127 lifting reception