HOLLOW-CORE MICROSTRUCTURE OPTICAL FIBER PREFORM, OPTICAL FIBER AND METHOD FOR MANUFACTURING THEREOF
20240019630 ยท 2024-01-18
Inventors
- Peng LI (Wuhan, Hubei, CN)
- Xiaobo LAN (WUHAN, HUBEI, CN)
- Jie LUO (WUHAN, HUBEI, CN)
- Qiaoli TIAN (WUHAN, HUBEI, CN)
- Lei ZHANG (WUHAN, HUBEI, CN)
- Xin TAN (WUHAN, HUBEI, CN)
- Mingfeng MAO (WUHAN, HUBEI, CN)
Cpc classification
G02B6/02338
PHYSICS
C03B2203/42
CHEMISTRY; METALLURGY
C03B37/01208
CHEMISTRY; METALLURGY
International classification
Abstract
The present disclosure provides a hollow-core microstructure optical fiber preform, an optical fiber, and a method for manufacturing thereof. An objective of the present disclosure is to introduce a support sheet into a nested structure unit of the hollow-core microstructure optical fiber preform, which not only increases the number of reflection surfaces without increasing the number of nested layers of glass tubes, but also achieves a more accurate positioning by the support sheet and improves manufacturing accuracy as compared to a tangential structure of nested glass tubes, such that the following technical problems, difficulty in controlling a curvature of reflection surfaces, low manufacturing accuracy, large difference between actual loss and theoretical loss, or poor batch consistency, in related anti-resonance optical fibers, caused by increasing the number of layers of nested microstructure units in order to increase the number of reflection surfaces, are solved.
Claims
1. A hollow-core microstructure optical fiber preform, comprising: a cladding hollow-core sleeve and a plurality of nested structure units arranged on an inner wall of the cladding hollow-core sleeve, wherein the nested structure units are used to form an air fiber core region with a size of a tangential circle of the nested structure units; each of the nested structure units comprises a multi-layered nested glass tube; and a support sheet is provided between at least one group of adjacently nested glass tubes in the multi-layered nested glass tube; and the support sheet is used to firmly fix the adjacently nested glass tubes, such that the adjacently nested glass tubes form at least 7 reflection surfaces.
2. The hollow-core microstructure optical fiber preform of claim 1, wherein the support sheet is provided outside a normal of the reflection surfaces, and the normal of the reflection surfaces passes through a geometric center of a cross section of the preform.
3. The hollow-core microstructure optical fiber preform of claim 1, wherein the support sheet is provided parallel to a tangential direction of the reflection surfaces.
4. The hollow-core microstructure optical fiber preform of claim 1, wherein a pair of support sheets are provided between the adjacently nested glass tubes, and the pair of support sheets are symmetrically provided with respect to a normal direction of the reflection surfaces or with respect to a geometric center of the nested structure units.
5. The hollow-core microstructure optical fiber preform of claim 1, wherein at least one of the adjacently nested glass tubes has a circular cross section.
6. The hollow-core microstructure optical fiber preform of claim 1, wherein each of the nested structure units comprises an inner glass tube and an outer glass tube which are con-centrically nested, each of the inner glass tube and the outer glass tube has a circular cross section; a pair of support sheets are provided between the inner glass tube and the outer glass tube, and the pair of support sheets are symmetrically provided along a diameter of the inner glass tube with respect to a normal direction of the reflection surfaces.
7. The hollow-core microstructure optical fiber preform of claim 1, further comprising four or more nested structure units.
8. A method for manufacturing the hollow-core microstructure optical fiber preform of claim 1, comprising: assembling a nested structure unit, wherein for adjacently nested glass tubes with a support sheet, the support sheet and the nested glass tubes are fixed at a preset position in a preset direction from inside to outside; and assembling a cladding hollow-core sleeve, wherein a preset number of nested structure units are nested into a cladding hollow-core sleeve, such that the nested structure units and the cladding hollow-core sleeve are fixed at the preset position with the support sheet for positioning.
9. The method for manufacturing the hollow-core microstructure optical fiber preform of claim 8, wherein the assembling a nested structure unit comprises: fixing firstly an inner glass tube with the support sheet by using an auxiliary die to maintain a relative position of the support sheet with the inner glass tube; and nesting then the inner glass tube fixed with the support sheet to an outer glass tube, and placing laterally the inner glass tube and the outer glass tube, such that the support sheet and the outer glass tube are located at preset positions and are fixed.
10. The method for manufacturing the hollow-core microstructure optical fiber preform of claim 8, wherein the positioning by the support sheet comprises a cross sectional image method for machine vision positioning or an end face cover die for mechanical positioning.
11. A hollow-core microstructure optical fiber, comprising: a cladding outer sleeve with a plurality of nested microstructures, wherein the plurality of nested microstructures surround a center axis of the cladding outer sleeve to form a fiber core region; the nested microstructures are provided on an inner wall of the cladding outer sleeve and are fixed tangentially to the inner wall of the cladding outer sleeve; and each of the nested microstructures at least comprises, from outside to inside, a first anti-resonance ring and a second anti-resonance ring which are nested with each other, a connection bridge is provided between the first anti-resonance ring and the second anti-resonance ring, and each of the nested microstructures has at least 7 reflection surfaces formed by the first anti-resonance ring and the second anti-resonance ring.
12. The hollow-core microstructure optical fiber of claim 11, wherein a cross section of the cladding outer sleeve with the plurality of nested microstructures is divided into a plurality of regions by an inner tangent circle of reflection surfaces of the plurality of nested microstructures with the same distance to an axis line of the hollow-core microstructure optical fiber, the plurality of regions, from inside to outside, comprises: a fiber core region with a diameter of D.sub.0, a first anti-resonance ring with a diameter of D.sub.1, a second anti-resonance ring with a diameter of D.sub.2, and a connection bridge with a thickness of T.sub.0; and the diameter D.sub.0 of the fiber core region is in a range from 10 to 50 m and the first anti-resonance ring has an equivalent area S.sub.1 of 20 to 1600 m.sup.2, and the second anti-resonance ring has an equivalent area S.sub.2 of 3 to 500 m.sup.2; the first anti-resonance ring has a wall thickness T.sub.1 of 0.1 to 2.0 m, and the second anti-resonance ring has a wall thickness T.sub.2 of 0.1 to 2.0 m; and the connection bridge has a wall thickness TO of 0.1 to 2.0 m.
13. The hollow-core microstructure optical fiber of claim 11, wherein the reflection surfaces comprise a positive curvature reflection surface and a negative curvature reflection surface, the positive curvature reflection surface has a curvature radius in a range from 0.2 to 150 m, and the negative curvature reflection surface has a curvature radius in a range from 0.2 to 150 m.
14. The hollow-core microstructure optical fiber of claim 11, wherein the first anti-resonance ring and/or the second anti-resonance ring are circular, elliptical, or 8-shaped.
15. The hollow-core microstructure optical fiber of claim 11, wherein a minimum distance g between the nested microstructures satisfies: 0<g15 m; and a ratio g/T.sub.1 of the minimum distance g between the nested microstructures to the wall thickness T.sub.1 of the first anti-resonance ring is in a range from 5 to 20, or 1 to 6, or 15 to 25.
16. The hollow-core microstructure optical fiber of claim 11, wherein a refractive index of a material for the nested microstructures is less than 2.0.
17. The hollow-core microstructure optical fiber of claim 11, wherein the plurality of nested microstructures has different reflective properties therebetween, such that a cross section of the hollow-core microstructure optical fiber is asymmetrical.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0049] In order to make the objectives, technical solutions, and advantages of the present disclosure clearer, the present disclosure will be further described below in detail in combination with the embodiments. It should be understood that, the specific embodiments described herein are only intended to explain the present disclosure, but are not intended to limit the present disclosure. In addition, technical features involved in the embodiments of the present disclosure described below may be combined with each other as long as they are not in conflict with each other.
[0050] A hollow-core microstructure optical fiber preform provided in the present disclosure includes a cladding hollow-core sleeve, and a plurality of nested structure units arranged on an inner wall of the cladding hollow-core sleeve. The nested structure units are used to form an air fiber core region with a size of a tangential circle of the nested structure units; and each of the nested structure units includes a multi-layered nested glass tube, preferably, 4 or more nested structure units. The cladding hollow-core sleeve is used to form a cladding outer sleeve for a hollow-core microstructure optical fiber; the nested structure units are used to form nested microstructures; and glass tubes are used to form anti-resonance rings.
[0051] A support sheet is provided between at least one group of adjacently nested glass tubes in the multi-layered nested glass tube; and the support sheet is used to firmly fixes the adjacently nested glass tubes, such that the adjacently nested glass tubes form at least 7 reflection surfaces. Preferably, the support sheet is provided outside a normal of the reflection surfaces, and the support sheet is preferably provided parallel to a tangential direction of the reflection surfaces; and the normal of the reflection surfaces passes through a geometric center of a cross section of the preform.
[0052] In a preferred solution, a pair of support sheets are provided between the adjacently nested glass tubes, and the pair of support sheets are symmetrically provided with respect to a normal direction of the reflection surfaces or with respect to a geometric center of the nested structure units.
[0053] In a current support solution for nested glass tubes, in order to avoid resonance (which will affect performance of optical fibers) generated by increasing or unevenness in thickness of glass due to use of node connection, a support solution in which an inner glass tube and an outer glass tube are tangent to each other is generally adopted. However, although this support solution can avoid influence due to thickness of nested glass tubes, at least 2 reflection surfaces will be reduced. Meanwhile, a circular outer wall of the nested structure units may result in that it is difficult to accurately fix the tangential connection point with an inner wall of a cladding hollow-core sleeve during manufacture of a preform, such that it extremely difficult to manufacture a microstructure optical fiber in practice. A design structure of an anti-resonance optical fiber is difficult to achieve in an actually manufactured optical fiber, and optical fiber attenuation thereof differs greatly from a theoretical analysis value, such that it is difficult to achieve mass production.
[0054] The support sheet not only may prevent tube walls of adjacently nested glass tubes from contacting to each other, so as to form more reflection surfaces, but also may be used for positioning, so as to accurately fix the nested structure units to the inner wall of the cladding hollow-core sleeve. A cross section of the support sheet preferably has a shape of a linear structure. In a preferred solution, a pair of support sheets are used, which are symmetrically provided with respect to the normal direction of the reflection surfaces and parallel to a tangent direction of the reflection surfaces, so as to reduce interference of the support sheet on the control of curvature and thickness of the reflection surfaces during drawing. In a support solution in which an inner glass tube and an outer glass tube are tangent to each other, a tangent point thereof is generally located on a reflection surface, and a thickness at the tangent point is determined by a sum of thicknesses of the inner glass tube and the outer glass tube, and this thickness is significantly greater than those positions of other reflection surfaces. Instead, the anti-resonance rings formed by the support sheet in the present disclosure are uniform in thickness, and more reflection surfaces are formed. Although more nodes will be introduced when the support sheet is used, the nodes are distributed by keeping away from the reflection surfaces as much as possible, for example, support sheets are provided on both sides of the normal direction of the reflection surfaces of the anti-resonance rings, which can effectively reduce adverse influence of the support sheet on optical fiber attenuation reduction. Overall, the present disclosure reduces optical fiber attenuation and achieves a small optical fiber attenuation difference between an actually manufactured optical fiber and a simulated optical fiber by a theoretical model.
[0055] In a preferred solution, at least one of adjacently nested glass tubes has a circular cross section; and preferably, an outer glass tube of the adjacently nested glass tubes has a circular cross section. From a cross-sectional perspective, circular glass tubes and support sheets with a linear structure can significantly improve symmetry of nested structure units, thereby reducing difficulty of manufacturing optical fiber preforms, and improving structural accuracy of low-loss optical fiber preforms. Comparatively, since the support sheets are provided inside the outer glass tube, and are relatively difficult to be nested and fixed, the circular cross section of the outer glass tube significantly contributes to the improvement of structural accuracy of optical fiber preforms.
[0056] A preferred method for manufacturing the hollow-core microstructure optical fiber preform provided in the present disclosure includes assembly of a nested structure unit and assembly of a cladding hollow-core sleeve.
[0057] During the assembly of a nested structure unit, for adjacently nested glass tubes with a support sheet, the support sheet and the nested glass tubes are fixed at a preset position in a preset direction from inside to outside. Specifically, firstly, an inner glass tube is fixed with the support sheet, preferably by melting solidification, and an auxiliary die may be used for fixing, to maintain a relative position of the support sheet and the inner glass tube; and then the inner glass tube fixed with the support sheet is nested into an outer glass tube, and they are placed laterally, so that the support sheet and the outer glass tube are located at predetermined positions and are fixed, preferably by melting solidification.
[0058] During the assembly of a cladding hollow-core sleeve, a preset number of nested structure units are nested into a cladding hollow-core sleeve, such that the nested structure units and the cladding hollow-core sleeve are fixed at the preset position with the support sheet for positioning. The positioning by the support sheet includes a cross sectional image method for machine vision positioning or an end face cover die for mechanical positioning.
[0059] For the hollow-core microstructure optical fiber preform provided in the present disclosure, during drawing, ventilation capacity of gas entering individual closed regions may be controlled, such that a curvature and thickness of reflection surfaces of an optical fiber cladded microstructure finally formed by drawing may be controlled. Thus, even for the same optical fiber preform, hollow-core microstructure optical fibers with different curvatures and thicknesses of reflection surfaces may be formed by drawing.
[0060] A hollow-core microstructure optical fiber provided in the present disclosure includes a cladding outer sleeve with nested microstructures. The nested microstructures surround a center axis of the cladding outer sleeve to form an fiber core region; the nested microstructures are provided on an inner wall of the cladding outer sleeve and are fixed tangentially to the inner wall of the cladding outer sleeve; and each of the nested microstructures at least includes, from outside to inside, a first anti-resonance ring and a second anti-resonance ring which are nested with each other, a connection bridge is provided between the first anti-resonance ring and the second anti-resonance ring, and each of the nested microstructures has at least 7 reflection surfaces formed by the first anti-resonance ring and the second anti-resonance ring. [0061] a cross section of the cladding outer sleeve with the plurality of nested microstructures is divided into a plurality of regions by an inner tangent circle of reflection surfaces of the plurality of nested microstructures with the same distance to an axis line of the hollow-core microstructure optical fiber. The plurality of regions, from inside to outside, includes: a fiber core region with a diameter of D.sub.0, a first anti-resonance ring with an area of S.sub.1, a second anti-resonance ring with an area of S.sub.2, and a connection bridge with a thickness of To. The diameter D.sub.0 of the fiber core region is in a range from 10 to 50 m, preferably the diameter D.sub.0 of the fiber core region is in a range from 10 to 20 m, or more preferably the diameter D.sub.0 of the fiber core region is in a range from 20 to 30 m, or even more preferably the diameter D.sub.0 of the fiber core region is in a range from 30 to 40 m, or even further more preferably the diameter D.sub.0 of the fiber core region is in a range from 40 to 50 m. An equivalent area S.sub.1 of the first anti-resonance ring is in a range from 20 to 1600 m.sup.2, and an equivalent area S.sub.2 of the second anti-resonance ring is in a range from 3 to 500 m.sup.2. A wall thickness T.sub.0 of the connection bridge is in a range from 0.1 to 2.0 m.
[0062] The reflection surfaces includes a positive curvature reflection surface and a negative curvature reflection surface, the positive curvature reflection surface has a curvature radius in a range of 0.2 to 150 m, and the negative curvature reflection surface has a curvature radius in a range of 0.2 to 150 m, such that the first anti-resonance ring and/or the second anti-resonance ring are circular, elliptical, or 8-shaped.
[0063] A wall thickness T.sub.1 of the first anti-resonance ring is in a range from 0.1 to 2.0 m, and a wall thickness T.sub.2 of the second anti-resonance ring is in a range from 0.1 to 2.0 m.
[0064] A minimum distance g between the nested microstructures satisfies: 0<g15 m; and a ratio g/T.sub.1 of the minimum distance g between the nested microstructures to the wall thickness T.sub.1 of the first anti-resonance rings is in a range from 5 to 20, or 1 to 6, or 15 to 25.
[0065] A refractive index of a material for the microstructure is less than 2.0, and more preferably less than 1.5.
[0066] The hollow-core microstructure optical fiber according to the above design has low loss in conducing light at 0.25 m to 3.5 m, and may have a minimum optical propagation loss level50 dB/km, preferably 1 dB/km, and more preferably 0.1 dB/km.
[0067] The hollow-core microstructure optical fiber may be applied in scenarios, such as effective single mode transmission, low-mode or multimode transmission, nonlinear optics, gas detection, gas laser generation, polarization maintenance, and the like.
[0068] In particular, when used as a polarization maintaining optical fiber, the plurality of nested microstructures have different reflection properties. Preferably, the nested microstructures are different in shape, thickness, and/or size, such that a cross section of the hollow-core microstructure optical fiber is asymmetrical, thereby achieving greater birefringence performance, with a birefringence10.sup.5, preferably 10.sup.4, and more preferably 10.sup.3.
[0069] In the following, some embodiments are provided.
Embodiment 1
[0070] A hollow-core optical fiber preform provided in this embodiment includes a cladding hollow-core sleeve, and six nested structure units uniformly arranged on an inner wall of the cladding hollow-core sleeve. The cladding hollow-core sleeve is used to form a cladding outer sleeve of a hollow-core microstructure optical fiber. The nested structure units are used to form a nested microstructure. Glass tubes are used to form anti-resonance rings.
[0071] The nested structure units are used to form an air fiber core region with a size of a tangential circle of the nested structure units. In this embodiment, each of the nested structure unit includes 2 circular glass tubes which are coaxially nested, and a support sheet is provided between inner and outer glass tubes to firmly fix adjacently nested glass tubes, thereby forming 7 reflection surfaces by the inner and outer glass tubes.
[0072] In this embodiment, two support sheets are provided in a direction perpendicular to a normal direction of reflection surfaces and are connected with a first anti-resonance ring and a second anti-resonance ring. In this embodiment, the normal direction of the reflection surfaces is a radial direction passing through a geometric center of the optical fiber. The two support sheets are symmetrical with respect to the normal direction of the reflection surfaces and are far away from each other, and are provided parallel to a tangent direction of the reflection surfaces, such that nodes of the support sheets are far away from the reflection surfaces, and influence on the reflection surfaces is reduced. Meanwhile, the support sheets per se also play a role of reflection surfaces to some extent, thereby contributing to reduction of attenuation.
[0073] A method for manufacturing the hollow-core microstructure optical fiber preform provided in this embodiment may include assembly of the nested structure unit and assembly of the cladding hollow-core sleeve.
[0074] During the assembly of the nested structure unit, the support sheets with a width of 1.5 mm and a thickness of 0.12 mm are fixed by using a die, along an outer extended line, on both sides of a pre-manufactured inner glass tube with an outer diameter of 3.2 mm and a wall thickness of 0.12 mm, by melting solidification using oxyhydrogen flame or laser welding, as shown in
[0075] During the assembly of cladding hollow-core sleeve, six nested structure units are sequentially inserted into and nested in the cladding hollow-core sleeve, and after insertion of each nested structure unit at each time, a machine vision positioning is performed. During the machine vision positioning, an image of partial or entire cross section of a pre-manufactured hollow-core microstructure optical fiber preform is projected in advance on a camera side, the inserted nested structure unit is located inside and at a bottom of the cladded hollow-core sleeve which is laterally placed, the microstructure unit is rotated to adjust the support sheets to locate at a position matching with the positions of the support sheets in the projected image of the cross-section, such that the nested structure unit may be positioned by the positions of the support sheets; after adjustment of the nested structure unit, the nested structure unit and the cladding hollow-core sleeve are fixed by melting solidification using oxyhydrogen flame or laser welding; and then the cladding hollow-core sleeve is rotated, such that the fixed nested structure unit is located at a projection position of other nested structure units in the projected image of the cross section, a next nested structure unit is inserted, and the above operations are repeated until all the nested microstructure units are fixed at preset positions.
[0076] In this embodiment, the cross-sectional image method is used for machine vision positioning, is not limited by a machining accuracy of an end face cover die, and achieves good accuracy and batch consistency.
[0077] A hollow-core optical fiber drawn from the hollow-core optical fiber preform provided in this embodiment is shown in
[0078] A curvature and a thickness of reflection surfaces of an optical fiber cladded microstructure finally formed by drawing the hollow-core microstructure optical fiber preform provided in the present disclosure may be controlled by ventilation capacity of gas entering respective closed regions during drawing. As shown in
TABLE-US-00001 TABLE 1 D.sub.0 S.sub.1 S.sub.2 T.sub.0 T.sub.1 T.sub.2 Curvature Curvature Curvature Curvature Embodiment (m) (m.sup.2) (m.sup.2) (m) (m) (m) radius 1 radius 2 radius 3 radius 4 1 34.5 479 122 0.5 0.45 0.45 12.35 6.25 6.25 12.35 1-1 33.1 510 134 0.52 0.45 0.57 13.42 67.8 67.8 13.42 1-2 33.5 444 129 0.51 0.45 0.46 14.32 1.3 1.3 14.32 1-3 34.3 543 133 0.47 0.42 1.4 16.56 7.54 7.54 16.56 1-4 33.5 482 119 0.23 0.33 0.28 13.25 10.45 10.45 13.25 1-5 33.9 528 143 0.64 0.78 0.69 16.23 2.30 2.30 16.23 1-6 34.1 510 118 0.34 0.33 0.38 8.92 5.34 5.34 8.92
Embodiment 2
[0079] A basic structure of the hollow-core optical fiber provided in this embodiment is the same as that in Embodiment 1 except an intersection angle between the connection bridge of the nested structure unit and the normal direction of the reflection surface. As shown in Embodiment 2 in
Embodiments 3 and 4
[0080] A basic structure of the hollow-core optical fiber provided in this embodiment is the same as that in Embodiment 1 except the distribution of the connection bridge of the nested structure unit. As shown in Embodiment 3 in
Embodiment 5
[0081] A hollow-core optical fiber provided in this embodiment has an non-centrical nested microstructure the same as that in Embodiment 1 except a length and an angle between the connection bridge and the normal direction of the reflect surface in the same nested microstructure. As shown in Embodiment 5 in
Embodiment 6
[0082] A hollow-core optical fiber provided in this embodiment may have a connection bridge, located on a chord (not the diameter) of the outer circular glass tube, of the nested microstructure, such that the inner and outer circular glass tubes are con-centrically or non-centrically nested. As shown in
Embodiments 7 and 8
[0083] 7-layered anti-resonance surfaces may alternatively be implemented by only one connection bridge, and a structure of hollow-core optical fibers may be seen in
Embodiments 9 and 10
[0084] As shown in
Embodiment 11
[0085] Three or more connection bridges may be alternatively used for supporting the second anti-resonance ring. As shown in
Embodiments 12 and 13
[0086] More glass tubes may further be nested into the nested glass tubes to form more anti-resonance rings, as shown in Embodiment 12 and Embodiment 13 in
Embodiment 14
[0087] An assembly of multi-layered nested structure units will be more difficult, but the use of connection bridges will greatly enhance manufacturing accuracy and stability of optical fiber drawing. Meanwhile, a combination of an ellipse and a circle may be used to achieve accurate multi-layered nested structures, as shown in
Embodiments 15 to 18
[0088] In addition, a symmetry of a structure of a hollow-core microstructure optical fiber is reduced by introducing capillaries with different shapes, different thicknesses, different sizes, and different numbers of reflective layers, thereby achieving superior birefringence performance, as shown in
[0089] A manufacture of the preform in the above embodiments may alternatively be performed by using an end face cover die method. The end face cover die method includes: fixing the glass tube and the axial end face of the connection bridge on a die, assembling the glass tube and the connection bridge to form a nested structure unit, and fixing components of the nested structure unit by melting solidification; and assembling cladding hollow-core sleeve. The end face cover die has a cross section with a positioning slot corresponding to a position of the connection bridge of the designed hollow-core microstructure optical fiber preform, a plurality of nested structure units are fixed by positioning slots and then inserted into the outer cladding hollow-core sleeve, and the nested structure unit and the outer cladding hollow-core sleeve are fixed by melting solidification using goxyhydrogen flame or laser welding.
[0090] When the end face cover die method is used for assembly of the hollow-core microstructure optical fiber preform, although accuracy is limited by mechanical processing, a plurality of nested structure units may be simultaneously positioned, such that the method has high efficiency and is suitable for mass production of larger sized hollow-core optical fiber preforms.
[0091] Those skilled in the art may easily understand that the above description only illustrates preferred embodiments of the present disclosure, but is not intended to limit the present disclosure. Any modifications, equivalent substitutions, and improvements made within the spirit and principle of the present disclosure should be encompassed within the scope of protection of the present disclosure.