TWO STEP AMINE ABSORPTION PROCESS FOR REMOVAL CO2/H2S FROM BIOGAS
20240017205 ยท 2024-01-18
Assignee
Inventors
Cpc classification
B01D2252/20489
PERFORMING OPERATIONS; TRANSPORTING
B01D53/526
PERFORMING OPERATIONS; TRANSPORTING
B01D53/1462
PERFORMING OPERATIONS; TRANSPORTING
B01D53/1425
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D53/96
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to a method for upgrading biogas, i.e. a method for removing carbon dioxide and/or hydrogen sulphide from biogas. Particularly the invention relates to a method for upgrading biogas by absorption in two absorbers, where the gas effluent of the first absorber is pressurized and fed to the absorber of the second absorption step and wherein the liquid effluents of the two absorbers are regenerated to form a regenerated absorption stream, which is then provided in two absorption streams which is fed to the absorber of the first and second absorption steps respectively. It also relates to a system for performing the method.
Claims
1-27. (canceled)
28. A method for upgrading a biogas stream, the biogas stream comprising methane, carbon dioxide, and optionally hydrogen sulphide, the method comprising the steps of: a. feeding the biogas stream and a first liquid absorption stream to an absorber of a first absorption step, b. absorbing carbon dioxide and hydrogen sulphide if present, from the biogas stream into the first liquid absorption stream, thereby obtaining a first gas effluent and a first liquid effluent, c. increasing the pressure of the first gas effluent, to obtain a pressurized biogas stream, d. feeding the pressurized biogas stream and a second liquid absorption stream to an absorber of the second absorption step of a second absorption step, e. absorbing carbon dioxide and hydrogen sulphide if present from the pressurized biogas stream into the second liquid absorption stream, thereby obtaining a second gas effluent and a second liquid effluent, f regenerating the first liquid effluent and the second liquid effluent in a regeneration system, thereby obtaining a regenerated absorption stream, g. providing the regenerated absorption stream in two streams to obtain the first liquid absorption stream and the second liquid absorption stream, and h. recovering or further processing the second gas effluent as an upgraded biogas stream.
29. The method according to claim 28, wherein at least the first absorption step and second absorption step are performed in an upgrade system, the first absorption step comprising the steps a. and b., and the second absorption comprising the steps c., d., and e., wherein the biogas stream is fed to the upgrade system, the regenerated absorption stream is fed to the upgrade system, the upgraded biogas is recovered from the upgrade system, and the first liquid effluent and second liquid effluent is fed from the upgrade system to the regeneration system.
30. The method according to claim 29, wherein one liquid absorption stream is provided to the upgrade system, the one stream being the regenerated absorption stream.
31. The method according to claim 28, wherein the upgrade system contains two absorption steps, the first and second absorption step.
32. The method according to claim 28, wherein either or both of the first and second absorption steps comprise two or more absorbers, the two or more absorbers of the first absorption step having substantially the same operating pressure and the two or more absorbers of the second absorption step having substantially the same operating pressure.
33. The method according to claim 28, further comprising a step of mixing the first and second liquid effluents.
34. The method according to claim 28, further comprising a step of feeding at least a part of the second liquid effluent to the absorber of the first absorption step, preferably at a lower section of the absorber.
35. The method according to claim 28, further comprising a step of feeding the first liquid effluent to the absorber of the second absorption step, preferably above a feeding point of the pressurized biogas stream, preferably at a midpoint of the second absorber.
36. The method according to claim 28, wherein carbon dioxide removed from the first liquid effluent and second liquid effluent is contained in an off-gas of the regeneration system.
37. The method according to claim 28, wherein step f. comprises heating the first liquid effluent and the second liquid effluent, to obtain the regenerated absorption stream.
38. The method according to claim 28, wherein the regeneration system comprises a stripper column with a reboiler.
39. The method according to claim 28, wherein the regeneration system comprises one single regeneration unit in which both the first and second liquid effluents are regenerated to provide the regenerated absorption stream, preferably wherein the regeneration unit is a stripper column with a reboiler.
40. The method according to claim 30, wherein the single regeneration unit provides the regenerated absorption stream as the only absorption liquid provided to the upgrade system.
41. The method according to claim 28, wherein the amount of carbon dioxide absorbed in step b. in to the first liquid absorption stream is greater than the amount of carbon dioxide absorbed in step e. into the second liquid absorption stream.
42. The method according to claim 28, wherein the flow rate of the first liquid absorption stream is greater than the flow rate of the second liquid absorption stream.
43. The method according to claim 42, wherein a total flow rate is the sum of the flow rates of the first and second liquid absorption streams, and the flow rate of the second liquid absorption stream is 1 to 30% the total flow rate, such as 1 to 25%, 1 to 20%, 2 to 15%, 3 to 15%, 3 to 12%.
44. The method according to claim 28, wherein a ratio of the flow rate of biogas stream and the flow rate of the first liquid absorption stream, abbreviated GL1, is less than a ratio of the flow rate of first gas effluent and the flow of rate of the second liquid absorption stream, abbreviated GL2.
45. The method according to claim 44, wherein GL1 is less than 20%, less than 10%, suitably 1 to 20%, 2 to 15%, 2 to 10% or 4 to 8%.
46. The method according to claim 44, wherein GL2 is greater than 20% or greater than 30%, suitably in the range of 20 to 150%, 25 to 50% or 25 to 35%.
47. The method according to claim 28, wherein the operating pressure of the second absorption step is 4 to 70 bara, 4 to 40 bara, 6 to 40 bara, 10 to 30 bara, or 15 to 25 bara.
48. The method according to claim 28, wherein the operating pressure of the first absorption step is 0.7 to 6 bara, 1 to 6 bara, 1 to 4 bara, 1 to 2 bara, or 1 to 1.5 bara.
49. The method according to claim 28, wherein the first and second liquid absorption streams are chemical absorption streams.
50. The method according to claim 49, wherein the chemical absorption streams comprise an amine, preferably selected from monoethanolamine, diethanolamine, diisopropanolamine, methyldiethanolamine, triethanolamine, and piperazine.
51. The method according to claim 28, wherein the first and second liquid absorption streams are physical absorption streams.
52. The method according to claim 28, wherein the upgraded biogas stream comprises less than 50 ppm carbon dioxide and less than 4 ppm hydrogen sulphide on dry basis.
53. The method according to claim 28, wherein the upgraded biogas stream is further processed into liquified biogas.
54. A biogas upgrade system for upgrading a biogas stream, the system being configured for performing the method according to claim 28.
Description
DETAILED DESCRIPTION
[0087] In the following, the invention is described with reference to the non-limiting examples and drawings, where
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[0100] The advantages of the invention will now be illustrated by way of the following non-limiting examples. The examples are process simulations performed in commercially available software such as CHEMCAD.
EXAMPLE I
Comparative
[0101] A biogas stream is upgraded according to a process as exemplified in
TABLE-US-00001 TABLE I Lean Waste Upgraded Pressurized Name Biogas amine Off-gas Biogas Biogas Reference 101 201 114 105 107 Stream Properties Temperature 35 35 50 34.92 40 C. Pressure 1.1 4.5 1.8 1.1 11 bar(a) Mass flow 1261.25 19197.68 816.30 449.82 449.82 kg/h Stream Composition mole % Methane 56.37 0 0.04715 95.11 95.11 Carbon 37.58 3.404 90.83 0.02747 0.02747 dioxide Hydrogen 0.9394 0.01456 2.259 0.008166 0.008166 sulphide Water 5.117 85.68 6.861 4.850 4.850 MEA 10.90 0 0.000254 0.000254 Utility Duties kW Compressor C1 78.7 Heat Exchanger H1 750
EXAMPLE II
[0102] The feed biogas of Example I is in this example upgraded according to a process as exemplified in
[0103] The waste off-gas contains 394 ppm methane (methane slip).
[0104] The molar gas-liquid ratio of the absorber of the first absorption step, GL1, is about 0.06 (6%) and GL2 in the absorber of the second absorption step it is about 0.33 (33%).
[0105] Compared to example I, the present example has the same heating duty in heater H1 of 750 kW, practically the same compressor duty of about 79 kW, and the total absorber column height of the two examples are equivalent. As can be seen example II provides a purer upgraded biogas at practically the same utility duty and is thus more efficient. Further, the methane slip in the off-gas is also reduced compared to example I. The added pump duty associated with the second liquid absorption stream is insignificant due to the comparatively low utility demand of liquid pumps. The example is not necessarily optimized.
TABLE-US-00002 TABLE II 1.sup.st Lean First gas Pressurized 2.sup.nd Lean Upgraded Waste Name Biogas amine effluent biogas amine biogas Off-gas Reference 101 201 105 107 212 108 114 Stream Properties Temperature C. 35 35 34.97 40 35.27 35.6 50 Pressure bar(a) 1.1 4.5 1.1 11 22 11 1.8 Mass flow kg/h 1261.25 17210 450.6 450.6 2000 427.7 817.1 Stream Composition mole % Methane 56.37 0 95.05 95.05 0 99.47 0.03968 Carbon dioxide 37.58 3.672 0.3684 0.3684 3.672 0.004136 90.84 Hydrogen sulphide 0.9394 0.01660 0.01064 0.01064 0.01660 0.001115 2.262 Water 5.117 85.13 4.905 4.905 85.13 0.5275 6.862 MEA 11.17 0.000257 0.000257 11.18 0.000413 0 Utility Duties kW Compressor C1 78.8 Heater H1 750
EXAMPLE III
[0106] A biogas stream is upgraded according to a process as exemplified in
[0107] The molar gas-liquid ratio of the first absorption step, GL1, is about 0.08 (8%) and in the second absorption step it, GL2, is about 1.35 (135%).
TABLE-US-00003 TABLE III 1.sup.st Lean First gas Pressurized 2.sup.nd Lean Upgraded Name Biogas amine effluent biogas amine biogas Off-gas Reference 101 201 105 107 212 108 113 Stream Properties Temperature C. 40 40 39.8 35 40.2 40.1 98.3 Pressure bar(a) 1.35 4.5 1.35 21.5 22 21.5 1.5 Mass flow kg/h 3242.5 41932.7 1131.7 1137.9 1500 1113.4 3017.0 Stream Composition mole % Methane 53.92 0 93.49 96.98 0 98.68 0.019 Carbon dioxide 38.35 0.046 0.13 0.13 0.046 0.00016 45.58 Hydrogen sulphide 0.020 0.000007 0.00005 0.00005 0.000007 0 0.00008 Oxygen 0.18 0 0.32 0.33 0 0.33 0.000048 Nitrogen 0.37 0 0.63 0.66 0 0.67 0.000033 Water 7.25 89.07 5.42 1.90 89.07 0.31 54.38 MDEA 0 10.89 0 0 10.89 0.000022 0.019
EXAMPLE IV
[0108] A biogas stream is upgraded according to a process as exemplified in
TABLE-US-00004 TABLE IV 1.sup.st Lean First gas Pressurized 2.sup.nd Lean Upgraded Name Biogas amine effluent biogas amine biogas Reference 101 201 105 107 212 108 Stream Properties Temperature C. 40 60 30 215.8 60.1 30 Pressure bar(a) 1.10 1.2 1.06 6.0 15.0 7.99 Mass flow kg/h 3122.5 26108.1 2432.6 2432.6 6228.4 1185.6 Stream Composition mole % Methane 57.4 0.00 66.5 66.5 0.00 95.7 Carbon dioxide 38.2 2.16 29.0 29.0 2.16 3.77 Hydrogen sulphide 0.596 0.0375 0.522 0.522 0.0375 0.052 Water 3.82 85.9 4.03 4.03 85.9 0.549 Adapt 201 11.894 0.00 0.00 11.894 0.00
EXAMPLE V
[0109] In this example the biogas of Example II is upgraded according to a process as exemplified in
[0110] The methane slip in the waste off-gas which in this example is 1161 ppm. In example II, the methane slip was 394 ppm. The reduced methane slip in in Example II compared to this example is provided by recycling the second liquid effluent to the absorber of the first absorption step, and the methane not found in the waste-gas of Example II, is found in the upgraded biogas.
[0111] Hence, the configuration of
[0112] The molar gas-liquid ratio of the first absorber is about 0.07 (7%) and in the second absorption step it is about 0.36 (36%).
[0113] The example above may be further optimized to increase the resulting effect shown here. This is within the skill of the skilled practitioner.
TABLE-US-00005 TABLE V 1.sup.st Lean First gas Pressurized 2.sup.nd Lean Upgraded Waste Name Biogas amine effluent biogas amine biogas Off-gas Reference 101 201 105 107 212 108 114 Stream Properties Temperature C. 35 35 48.70 40 35.27 35.6 50 Pressure bar(a) 1.1 4.5 1.1 11 22 11 1.8 Mass flow kg/h 1261.25 17134 495.5 495.5 2000 427.7 816.9 Stream Composition mole % Methane 56.37 0 88.61 88.61 0 99.47 0.1161 Carbon dioxide 37.58 3.667 0.6625 0.6625 3.667 0.004081 90.76 Hydrogen sulphide 0.9394 0.01652 0.7994 0.7994 0.01652 0.001101 2.267 Water 5.117 85.13 9.932 9.932 85.13 0.5277 6.862 MEA 11.19 0 0 11.19 0.000415 0 Utility Duties kW Compressor C1 Heater H1 750
EXAMPLE VI
[0114] In this example the biogas of Example II is upgraded according to a process as exemplified in
[0115] The first liquid effluent is in this example fed to the absorber of the second absorption step. The second liquid effluent is cooled to 35 C. prior to being fed to the absorber of the second absorption step.
[0116] The upgraded biogas contains 99.46 mole % methane and 39.6 ppm carbon dioxide and 10.6 ppm hydrogen sulphide, which on dry basis is 99.99 mole %, ppm and 10.6 ppm respectively, which is equal to that achieved in Example II and Example V.
[0117] As can be seen the flow rate of liquid absorption agent, sum of stream 201 and 212, is 18171 kg/h, which is about 962 kg/h lower than in Example V and 1062 lower than in Example II, which is also reflected in the reboiler duty being 725 kW compared to 750 kW in Examples II and V.
[0118] Hence, this example demonstrates that a configuration as shown in
[0119] The methane slip in this example is about 8790 ppm, which could be lowered by flashing the high-pressure second effluent and recycling the resulting gas phase into the first absorber, and regenerating the resulting liquid phase in the regeneration system.
[0120] The example above may be further optimized to increase the resulting effect shown here. This is within the skill of the skilled practitioner.
TABLE-US-00006 TABLE VI 1.sup.st Lean First gas Pressurized 2.sup.nd Lean Upgraded Waste Name Biogas amine effluent biogas amine biogas Off-gas Reference 101 201 105 107 212 108 114 Stream Properties Temperature C. 35 35 53.08 40 35.27 35.8 50 Pressure bar(a) 1.1 4.5 1.1 11 22 11 1.8 Mass flow kg/h 1261.25 16171 539.97 539.97 2000 425.1 816.6 Stream Composition mole % Methane 56.37 0 84.21 84.21 0 99.46 0.8790 Carbon dioxide 37.58 3.620 2.61 2.61 3.620 0.003962 90.01 Hydrogen sulphide 0.9394 0.01592 0.7759 0.7759 0.01592 0.001058 2.248 Water 5.117 85.20 12.40 12.40 85.20 0.5390 6.862 MEA 11.17 0 0 11.17 0.000416 0 Utility Duties kW Compressor C1 Heater H1 725
LIST OF REFERENCES
[0121] Reference Name
[0122] 101 Biogas stream
[0123] 105 First gas effluent
[0124] 107 Pressurized biogas stream
[0125] 108 Second gas effluent
[0126] 112 Dried biogas stream
[0127] 113 Off-gas
[0128] 114 Waste off-gas
[0129] 115 Make-up water or fresh absorption liquid
[0130] 201 First liquid absorption stream
[0131] 202 First liquid effluent
[0132] 206 Condensed liquid
[0133] 212 Second liquid absorption stream
[0134] 214 Second liquid effluent
[0135] 214a Gas part of second liquid effluent
[0136] 214b Liquid part of second liquid effluent
[0137] A1 Absorber of the first absorption step/First absorber
[0138] A2 Absorber of the second absorption step/Second absorber
[0139] C1 Compressor
[0140] H1 Heater (reboiler)
[0141] H2 Heat exchanger
[0142] H3 Heat exchanger
[0143] H4 Heat exchanger
[0144] H5 Heat exchanger
[0145] R Regeneration system
[0146] R1 Regeneration unit
[0147] P1 Pump
[0148] P2 Pump
[0149] P3 Pump
[0150] P4 Pump
[0151] U Upgrade system