PRESSURE TRANSDUCER
20240019329 · 2024-01-18
Inventors
Cpc classification
G01L19/147
PHYSICS
G01L9/0075
PHYSICS
International classification
G01L9/00
PHYSICS
Abstract
An overload-resistant pressure measuring sensor includes a pressure sensor arranged in an interior of a sensor housing and can be exposed, through an opening in the sensor housing, to a medium under pressure of up to 1000 bar. The medium may be a hydrogen-containing medium and can be measured with high measurement accuracy. The pressure sensor is mounted on connection elements protruding into the interior and free-standing in the interior such that the pressure sensor is exposed to the pressure prevailing in the interior on all sides. The pressure sensor includes two ceramic measuring bodies connected to one another while enclosing a pressure chamber, and are each deformable by the pressure acting thereon, and further includes an electromechanical transducer which converts a mechanical variable that is dependent on a sum of the pressure-dependent deformations of both measuring bodies into a measurable electrical measurement variable.
Claims
1-15. (canceled)
16. A pressure measuring sensor for measuring a pressure, comprising: a sensor housing; a pressure sensor including: two measuring bodies connected to one another and enclosing a pressure chamber, wherein the two measuring bodies are each deformable by the pressure acting thereon; and an electromechanical transducer embodied to convert a mechanical variable that is dependent on a sum of pressure-dependent deformations of both measuring bodies into a measurable electrical measurement variable, wherein the pressure sensor is arranged in an interior of the sensor housing, wherein the sensor housing has opening via which the pressure sensor can be exposed to a medium under the pressure to be measured, wherein the pressure sensor is mounted on connection elements protruding into the interior and free-standing in the interior such that the pressure sensor is exposed on all sides to the pressure prevailing in the interior.
17. The pressure measuring sensor according to claim 16, wherein at least one of the connection elements or each connection element is in each case designed as an electrically conductive connection line, the end of which is connected by an electrically conductive mechanical connection to an associated electrical connection of the pressure sensor that is arranged on an outer side of the pressure sensor, and wherein each connection element designed as a connection line extends through a housing wall through a pressure-resistant feedthrough inserted into the housing wall of the sensor housing in a manner electrically insulated from the housing wall.
18. The pressure measuring sensor according to claim 17, wherein each feedthrough is designed as a hydrogen-diffusion-tight feedthrough, is designed as a ceramic feedthrough or as a glass feedthrough, and/or is designed as a feedthrough pressure-resistant to pressures exceeding an upper measurement range limit of the pressure sensor, to pressures exceeding an overload resistance of the pressure sensor, and/or to pressures of up to 2000 bar.
19. The pressure measuring sensor according to claim 18, wherein each feedthrough is arranged in a housing wall region of the sensor housing opposite the opening.
20. The pressure measuring sensor according to claim 16, wherein the sensor housing surrounding the interior is embodied of metal or stainless steel, is hydrogen-diffusion-tight, and/or is designed as a sensor housing pressure-resistant to pressures exceeding an upper measurement range limit of the pressure sensor, to pressures exceeding an overload resistance of the pressure sensor, and/or to pressures of up to 2000 bar.
21. The pressure measuring sensor according to claim 16, wherein the pressure sensor is connected to one end of each connection element via a mechanical connection, via a mechanical, electrically conductive connection, or via a connection designed as a soldering such that the connection is exposed externally on all sides to the pressure prevailing in the interior.
22. The pressure measuring sensor according to claim 16, wherein the connection elements are designed as rod-shaped elements which are straight, curved, or of another shape, have a free-standing length in the interior of 1 mm to 10 mm, have a diameter of 0.25 mm to 3 mm and/or a cross-sectional area of 0.05 mm.sup.2 to 7 mm.sup.2, are designed as metallic connection elements, are embodied of Kovar, stainless steel, nickel, copper, a nickel-iron alloy, a copper-nickel alloy, molybdenum, Alumel or Constantan, and/or are surrounded by a sheath or insulation.
23. The pressure measuring sensor according to claim 16, wherein the pressure sensor is designed as an absolute pressure sensor which measures the pressure acting on the two measuring bodies as absolute pressure relative to an internal pressure prevailing in the pressure chamber, an internal pressure designed as a vacuum pressure, or an internal pressure in the order of magnitude of 1 bar, and wherein the two measuring bodies are connected to one another via a pressure-resistant connection or a pressure-resistant and hydrogen-diffusion-tight connection, wherein the connection surrounds the pressure chamber externally on all sides.
24. The pressure measuring sensor according to claim 16, wherein the two measuring bodies are embodied of glass and are connected to one another via a connection which surrounds the pressure chamber externally on all sides or via a connecting connection which surrounds the pressure chamber externally on all sides and includes a glass ring and/or a glass soldering, or wherein the two measuring bodies are embodied of metal or stainless steel and are connected to one another via a connection which surrounds the pressure chamber externally on all sides or a connection which surrounds the pressure chamber externally on all sides and includes a weld, or wherein the two measuring bodies are embodied of ceramic and are connected to one another via a connection which surrounds the pressure chamber externally on all sides, wherein the connection is designed as an active braze or as a glass soldering, or includes a ring or a ring formed as a ceramic ring, wherein the ring either is connected in a hydrogen-diffusion-tight manner to each of the two measuring bodies via a hydrogen-diffusion-tight joint or via a joint designed as a weld produced by means of a laser welding method, or is designed as a component of one of the two measuring bodies and is connected in a hydrogen-diffusion-tight manner to the other measuring body via a hydrogen-diffusion-tight joint or a joint designed as a weld produced by means of a laser welding method.
25. The pressure measuring sensor according to claim 16, wherein the transducer of the pressure sensor is connected via the connection elements to sensor electronics arranged outside the sensor housing, which sensor electronics are designed to provide a measurement signal which reproduces a pressure measured by means of the pressure sensor.
26. The pressure measuring sensor according to claim 25, wherein the transducer includes a measuring electrode which is arranged on an inner side of one of the two measuring bodies and, together with a counter electrode arranged on an inner side of the other measuring body facing this measuring body, forms a capacitor with a measuring capacitance which is dependent on the sum of the pressure-dependent deformations of both measuring bodies, and wherein the measuring electrode and the counter electrode are each electrically conductively connected to a connection arranged on an outer side of the pressure sensor via a connection line extending through one of the two measuring bodies or via a contact pin extending through one of the two measuring bodies.
27. The pressure measuring sensor according to claim 26, wherein the contact pin connected electrically conductively to the counter electrode arranged on the inner side of one of the two measuring bodies extends through the other measuring body opposite the counter electrode, and either is electrically conductively connected to the counter electrode via an electrically conductive connection connecting the two measuring bodies to one another, or extends through a connection connecting the two measuring bodies to one another as far as a region of the counter electrode which is adjacent to an end face of the connection facing away from the measuring body surrounding the contact pin.
28. The pressure measuring sensor according to claim 16, wherein the measuring bodies are embodied of ceramic, glass, metal, or stainless steel.
29. The pressure measuring sensor according to claim 16, wherein the pressure sensor is designed to measure pressures in a pressure measurement range of greater than or equal to 400 bar and/or of less than or equal to 1000 bar, and/or wherein the pressure sensor is designed as a pressure sensor overload-resistant to overloads exceeding an upper measurement range limit of the pressure sensor of up to 1800 bar or up to 5500 bar.
30. The pressure measuring sensor according to claim 16, wherein the measuring bodies are each designed as disk-shaped or as structurally identical, disk-shaped measuring bodies which each have a base area of 200 mm.sup.2 to 1300 mm.sup.2 and/or a thickness of 5 mm to 10 mm.
Description
[0051] The invention and its advantages will now be explained in detail using the figures in the drawing, in which two exemplary embodiments are shown. The same components are provided with the same reference signs in the figures. In order to be able to represent components of very different sizes, true-to-scale representation has been dispensed with.
[0052]
[0053]
[0054]
[0055]
[0056]
[0057]
[0058] Furthermore, the pressure sensor 5 is mounted in the interior 3 on connection elements 9 protruding into the interior 3 and free-standing in the interior 3 such that the pressure sensor 5 is exposed to the pressure p prevailing in the interior 3 on all sides.
[0059] The pressure sensor 5 comprises two measuring bodies 13, 15 which are connected to one another while enclosing a pressure chamber 11, and are each deformable by the pressure p acting thereon.
[0060] The pressure sensor 5 shown as an example in
[0061] Regardless of the embodiment of the measuring bodies 13, 15 in this regard, the pressure sensor 5 comprises an electromechanical transducer which converts a mechanical variable dependent on a sum of the pressure-dependent deformations of both measuring bodies 13, 15 into a measurable electrical measurement variable.
[0062] This electrical measurement variable is measurable for example by means of sensor electronics 17 which can be connected or are connected to the transducer, and can be converted into a measurement signal reproducing the measured pressure. The sensor electronics 17 can optionally be arranged either inside or, as shown in
[0063]
[0064] Alternatively, instead of the transducer shown here, a differently designed capacitive transducer or a transducer based on another transducer principle, for example a resistive or an optical transducer, can also be used.
[0065] Pressure measuring sensors according to the invention have the advantage already mentioned at the outset. Individual components of the pressure measuring sensor can each have different embodiments, which can be used individually or in combination with one another. Optionally, the sensor housing 1 consists of a metal, such as a stainless steel, for example. Alternatively or additionally, the interior 3 of the sensor housing 1 is surrounded, for example, by a hydrogen-diffusion-tight, pressure-resistant housing wall 25. The greater the wall thickness of the housing wall 25, the higher the pressure resistance of the sensor housing 1. Optionally, the pressure resistance can additionally be increased by the shaping of the housing wall 25. In this respect, the sensor housing 1 is designed, for example, as a sensor housing 1 pressure-resistant to pressures p exceeding an upper measurement range limit of the pressure sensor 5, to pressures p exceeding an overload resistance of the pressure sensor 5, and/or to pressures p of up to 2000 bar. For this purpose, the housing wall 25 preferably has a wall thickness predetermined depending on its geometry and on the material of the housing wall 25, by means of which a pressure resistance corresponding to the desired pressure resistance of the sensor housing 1 is ensured. A pressure resistance of the sensor housing 1 exceeding the overload resistance of the pressure sensor 5 offers the advantage that the sensor housing 1 can withstand pressures p which lead to the destruction of the pressure sensor 5. This ensures that these extreme overloads cannot pass through the sensor housing 1 and thus cannot also cause any damage outside the sensor housing 1 or in the surroundings of the pressure measuring sensor.
[0066] The greater the wall thickness of the housing wall 25, the lower the hydrogen diffusion rate at which any hydrogen present in the interior 3 in the medium can diffuse through the housing wall 25. Accordingly, the desired hydrogen diffusion tightness of the sensor housing 1 can also be ensured at the same time by means of a corresponding dimensioning of the wall thickness.
[0067] The hydrogen diffusion tightness of the sensor housing 1 achievable by a corresponding dimensioning of the wall thickness of the sensor housing 1 offers the advantage that any hydrogen present in the medium cannot pass through the sensor housing 1 and thus cannot cause any impairments outside the sensor housing 1 either.
[0068] For application of pressure, the pressure measuring sensor can comprise, for example, a process connection 27, such as the flange shown in
[0069] Furthermore, the pressure sensor 5 is designed, for example, as an absolute pressure sensor which measures the pressure p acting on the two measuring bodies 13, 15 as an absolute pressure relative to an internal pressure prevailing in the pressure chamber 11. In particular a vacuum pressure is suitable as the internal pressure. In this case, the pressure chamber 11 enclosed between the measuring bodies 13, 15 is evacuated. Alternatively, however, it is also possible to use an internal pressure which is low in comparison with the pressure p to be measured, for example an internal pressure in the order of magnitude of 1 bar, as the internal pressure. An internal pressure of 1 bar, corresponding in order of magnitude to an atmospheric pressure, offers the advantage that it is very much easier to set in terms of production engineering than a vacuum pressure. In contrast to pressure measuring sensors with a pressure sensor designed as a relative pressure sensor, absolute pressure sensors do not require a reference pressure supply extending through the housing wall 25 and one of the two measuring bodies 13, 15 to pressurize the pressure chamber 11 with a reference pressure. This offers the advantage that, with a corresponding pressure resistance of the sensor housing 1, even an overload leading to the destruction of the pressure sensor 5 cannot pass through the sensor housing 1.
[0070] The two measuring bodies 13, 15 are connected, for example, by means of a pressure-resistant connection 29 which connects an outer edge of one measuring body 13 to an outer edge of the other measuring body 15 and surrounds the pressure chamber 11 externally on all sides.
[0071] A suitable pressure-resistant connection 29 in connection with measuring bodies 13, 15 made of ceramic is, for example, an active braze, such as an active braze produced by means of a zirconium-nickel-titanium active brazing solder.
[0072] Alternatively, the connection 29 is designed, for example, as a pressure-resistant and hydrogen-diffusion-tight connection. For this purpose, the connection 29 is designed, for example, as a glass soldering.
[0073] As a further alternative, the pressure-resistant and hydrogen-diffusion-tight connection 29 of the two measuring bodies 13, 15 can be achieved, for example, in the manner shown in
[0074] The configuration of the connection 29, 29 as a hydrogen-diffusion-tight connection is particularly advantageous when the pressure sensor 5 is designed as an absolute pressure sensor, and the pressure measuring sensor is used to measure pressures of hydrogen-containing media. There, in combination with the comparatively thick measuring bodies 13, 15, which thus likewise form a long-term stable, high-quality hydrogen diffusion barrier due to the extremely low hydrogen diffusion rate of hydrogen into ceramic, it offers the advantage that a high-quality, permanent protection of the pressure chamber 11 from hydrogen penetrating into the pressure chamber 11 is provided. This offers the advantage that, even over very long periods of time, pressures p of hydrogen-containing media can be measured without the achievable measurement accuracy being impaired thereby.
[0075] Optionally, the pressure transducer is designed to measure very high pressures p, such as pressures p of greater than or equal to 400 bar and/or pressures of up to 1000 bar or even above. For this purpose, the base area and thickness d of the two measuring bodies 13, 15 are preferably dimensioned as a function of the pressure measurement range, and possibly also a desired overload resistance of the pressure sensor 5. In connection with pressures p to be measured of up to 1000 bar, each of the two disk-shaped measuring bodies 13, 15 has, for example, a base area of 200 mm.sup.2 to 1300 mm.sup.2 and/or a thickness d of 5 mm to 10 mm. In connection with a base area of 200 mm.sup.2 to 1300 mm.sup.2, a thickness d of greater than or equal to 5 mm offers the advantage that the measuring bodies 13, 15 can easily withstand overloads exceeding the upper pressure measurement range limit of 1000 bar. The smaller the deflectable base area and the greater the thickness d of the measuring bodies 13, 15, the greater the overload resistance.
[0076] Conversely, a thickness d of less than or equal to 10 mm ensures that the sum of the pressure-dependent deformations of both measuring bodies 13, 15 is large enough also to be able to measure pressures p far below the upper pressure measurement range limit, such as pressures p of 400 bar to 1000 bar, with comparatively high measurement accuracy.
[0077] If two circular disk-shaped measuring bodies 13, 15 are considered by way of example, each having a diameter of 17.5 mm and a thickness d of 5 mm, the outer edges of which are connected to one another by an annular connection 29, 29 with a rectangular cross section with a height of mm and a radial width of 3.3 mm, the distance between the two measuring body centers is 15 m when a pressure of 400 bar is applied, and 10.7 m when a pressure of 1000 bar is applied. With this pressure sensor 5, an overload resistance to very high overloads, such as overloads of up to 5500 bar, can be achieved.
[0078] If two circular disk-shaped measuring bodies 13, 15 are considered as a second example, each having a diameter of 40 mm and a thickness d of 10 mm, the outer edges of which are connected to one another by an annular connection 29, 29 with a rectangular cross section with a height of 0.028 mm and a radial width of 6.6 mm, the distance between the two measuring body centers is 18.7 m when a pressure of 400 bar is applied, and 4.8 m when a pressure of 1000 bar is applied. With this pressure sensor 5, an overload resistance to overloads of up to 1800 bar can be achieved, for example.
[0079] As demonstrated in the first example by the change in distance of 4.3 m resulting from a change in pressure of 400 bar to 1000 bar in the first example, or by the change in distance of 13.9 m resulting from a change in pressure of 400 bar to 1000 bar in the second example, the changes in the distance between the measuring body centers occurring over the pressure measurement range are large enough to achieve a comparatively high measurement accuracy, for example by means of the capacitive transducer, on the basis of the measuring capacitance Cp dependent on the distance between the two measuring bodies 13, 15.
[0080] In particular in the case of pressure sensors 5 whose measuring bodies 13, 15 have a comparatively large base area, the overload resistance can be achieved, for example, by increasing the thickness d of the measuring bodies 13, 15 to thicknesses d of greater than or equal to 10 mm and/or by shrinking the regions of the measuring bodies 13, 15 which are deformable in a pressure-dependent manner. The reduction in the size of the regions of the measuring bodies 13, 15 which are deformable in a pressure-dependent manner can be achieved, for example, by a corresponding increase in the radial width of the annular connection 29, 29 connecting the outer edges of the measuring bodies 13, 15. Such a widening of the connection 29, 29 at the same time offers the advantage that the hydrogen diffusion tightness of the connection 29, 29 is increased as a result. The latter is particularly advantageous when the connection 29 is formed as an active braze.
[0081] As previously mentioned, the pressure sensor 5 is mounted on the connection elements 9 free-standing in the interior 3. For this purpose, the pressure sensor 5 is connected, for example, to one end of each connection element 9 by means of a mechanical connection 35 in such a way that the connection 35 is exposed externally on all sides to the pressure p prevailing in the interior 3. A suitable mechanical connection 35 is, for example, a joint, such as a soldering.
[0082] The connection elements 9 are designed, for example, as rod-shaped elements which are straight, curved or of another shape. Alternatively or additionally, the connection elements 9 have, for example, a free-standing length L of 1 mm to 10 mm in the interior 3 of the sensor housing 1 and/or a cross-sectional area of 0.05 mm.sup.2 to 7 mm.sup.2 corresponding to a diameter of 0.25 mm to 3 mm.
[0083] Optionally, at least one or each of the connection elements 9 used for mounting the pressure sensor is also used for the electrical connection of the pressure sensor 5. For this purpose, these connection elements 9 are each designed as electrically conductive connection lines, the ends of which are each connected by means of the mechanical connection 35, in this case designed as an electrically conductive connection, to an associated electrical connection 37 of the pressure sensor 5 arranged in the interior 3.
[0084] In
[0085] Suitable connection lines are in particular connection elements 9 made of a metal, such as connection elements 9 made of Kovar, stainless steel, nickel, copper, a nickel-iron alloy, a copper-nickel alloy, molybdenum, Alumel or Constantan. Optionally, the free-standing length L in the interior of the connection elements 9 designed as connection lines is surrounded externally by a sheath, such as insulation.
[0086] Regardless of the configuration in this regard, the connection elements 9 designed as connection lines each extend through a housing wall 25 through a pressure-resistant electrical feedthrough 39 inserted into the housing wall 25 in a manner electrically insulated from the housing wall 25.
[0087] Suitable pressure-resistant feedthroughs 39 are in particular feedthroughs 39 pressure-resistant to pressures p exceeding an upper measurement range limit of the pressure sensor 5, to pressures p exceeding an overload resistance of the pressure sensor 5, and/or to pressures p of up to 2000 bar.
[0088] The feedthroughs 39 are each arranged, for example, in a housing wall region 41 of the sensor housing 1 opposite the opening 7.
[0089] Suitable pressure-resistant feedthroughs 39 are, in particular, feedthroughs such as ceramic feedthroughs or glass feedthroughs which are also hydrogen-diffusion-tight at the same time. Glass and ceramic feedthroughs are known from the prior art and, in addition to their high hydrogen diffusion tightness due to the low diffusion rate of hydrogen into ceramic or into glass, have the advantage that they can withstand very high pressures, such as pressures of up to 1700 bar or even up to 2000 bar, depending on the design. Corresponding ceramic feedthroughs are offered, for example, by Alumina Systems GmbH in Redwitz, Germany and by CeramTec GmbH in Plochingen, Germany. Suitable glass feedthroughs are offered, for example, by HaTec Halebi Technik in Wurzburg, Germany.
[0090] In
[0091]
[0092] In the variants shown in
[0093]
[0094] Optionally, the pressure measuring sensor comprises measuring electronics 43 which are connected to the sensor electronics 17 and are configured to determine and provide a pressure measurement result p.sub.gem on the basis of the measurement signal. Measuring electronics known from the prior art can be used for this purpose. The measuring electronics 43 shown as an example in
[0095] Even though the invention has been described above using the example of pressure measuring sensors with pressure sensors 5 with ceramic measuring bodies 13, 15, pressure sensors with measuring bodies 13, 15 consisting of other materials can alternatively also be used. The measuring bodies 13, 15 of the pressure measuring sensors described with reference to
[0096] Depending on the place of use, it is even possible under certain circumstances to use pressure sensors whose measuring bodies 13, 15 consist of a metal, such as a stainless steel.
LIST OF REFERENCE SIGNS
[0097]
TABLE-US-00001 1 Sensor housing 3 Interior 5 Pressure sensor 7 Opening 9 Connection element 11 Pressure chamber 13, 13 Measuring body 15, 15 Measuring body 17 Sensor electronics 19 Measuring electrode 21 Counter electrode 23 Reference electrode 25 Housing wall 27 Process connector 29, 29 Connection 31 Ring 33 Weld 35 Joint 37 Connection 39 Feedthrough 41 Housing wall region 43 Measuring electronics 45 Signal processing unit 47 Signal evaluation unit 49 Connection 51 Insulator 53 Connecting line 55 Feedthrough