PIGMENT COMPOSITION COMPRISING PLATE-SHAPED ALUMINUM HAVING EXCELLENT EXPLOSION STABILITY, AND METHOD FOR PREPARING SAME

Abstract

A pigment composition according to an embodiment includes aluminum flakes coated with a plurality of metal oxide layers and TiO2 coated with a metal oxide layer, thus having explosion stability. The pigment composition may be prepared by mixing with TiO2 coated with a metal oxide layer having lower apparent specific gravity as compared to other plate-shaped inorganic particles. The pigment composition can have stability against a thermite reaction by aluminum and metal oxides while preventing deterioration of saturation and opacity.

Claims

1: A pigment composition comprising: aluminum flakes coated with a plurality of metal oxide layers; and TiO.sub.2 coated with a metal oxide layer.

2: The pigment composition according to claim 1, wherein the TiO.sub.2 has an average diameter of 1-150 m and a thickness of 10-500 nm.

3: The pigment composition according to claim 1, wherein the TiO.sub.2 has a hollow space inside thereof.

4: The pigment composition according to claim 1, wherein the aluminum flake is sequentially coated with a first oxide layer comprising a metal oxide with a refractive index of 1.8 or lower and a second oxide layer comprising a metal oxide with a refractive index of 1.8 or higher.

5: The pigment composition according to claim 1, wherein the metal oxide is one or more selected from Fe.sub.2O.sub.3, SnO.sub.2, ZrO.sub.2, SiO.sub.2, MgO.Math..sub.2, MgO.Math..sub.2O.sub.3, K.sub.2O.Math..sub.2, MnO and Mg.sub.2SiO.sub.4.

6: The pigment composition according to claim 1, wherein the metal oxide layer coating the TiO.sub.2 comprises Fe.sub.2O.sub.3.

7: The pigment composition according to claim 1, wherein the aluminum flake and the TiO.sub.2 are mixed at a weight ratio of 1:9 to 7:3.

8: The pigment composition according to claim 1, which is used for industrial coating, varnish, automotive coating, powder coating, printing ink or cosmetics.

9: A method for preparing a pigment composition, the method comprising: obtaining coated aluminum flakes by coating aluminum flakes sequentially with a first oxide layer and a second oxide layer; coating plate-shaped flakes with TiO.sub.2; obtaining plate-shaped TiO.sub.2 particles with the plate-shaped flakes removed by treating the TiO.sub.2-coated plate-shaped flakes with an acid and an alkali; obtaining coated plate-shaped TiO.sub.2 particles by coating a metal oxide on the surface of the plate-shaped TiO.sub.2 particles; and mixing the coated aluminum flakes and the coated plate-shaped TiO.sub.2 particles.

10: The method according to claim 9, wherein the coated plate-shaped TiO.sub.2 particles are obtained by coating a metal oxide comprising Fe.sub.2O.sub.3 on the surface of the plate-shaped TiO.sub.2 particles.

11: The method according to claim 9, wherein the coated aluminum flake and the coated plate-shaped TiO.sub.2 particles are mixed in dry state.

Description

DETAILED DESCRIPTION

[0024] Hereinafter, the present disclosure will be described in detail. The terms or words used in the specification and claims should not be interpreted restrictively as ordinary or dictionary meanings, but should be interpreted as meanings and concepts confirming to the inventive concept on the basis of the principle that an inventor can properly define the concept of a term to explain his/her own invention in the best way. Accordingly, the exemplary embodiments described in the specification are merely specific exemplary embodiments of the present disclosure rather than representing all the inventive concept of the present disclosure and, therefore, it should be understood that there may be various equivalents and modifications that can replace them at the time of the filing of this application.

[0025] A pigment composition of the present disclosure contains aluminum flakes coated with a plurality of metal oxide layers and TiO.sub.2 coated with a metal oxide layer.

[0026] The TiO.sub.2 may be plate-shaped and may have hollow space inside thereof, although not being limited thereto. When the TiO.sub.2 has hollow space, the same explosion stability can be ensured even at a lower mixing ratio as compared to other plate-shaped inorganic pigments because of smaller weight and lower apparent specific gravity.

[0027] The TiO.sub.2 may have an average diameter of 1-150 m and a thickness of 10-500 nm. When the TiO.sub.2 has hollow space, the thickness means the thickness of the material itself except the hollow space.

[0028] In addition, the TiO.sub.2 may exhibit different interference colors depending on thickness. Specifically, the TiO.sub.2 may exhibit white interference color when the thickness is 30-70 nm thickness, gold interference color when the thickness is 70-100 nm, red interference color when the thickness is 100-120 nm, violet interference color when the thickness is 120-140 nm, blue interference color when the thickness is 140-160 nm, and green interference color when the thickness is 170-190 nm.

[0029] A metal oxide layer is coated on the surface of the TiO.sub.2. The metal oxide may include one or more selected from Fe.sub.2O.sub.3, SnO.sub.2, ZrO.sub.2, SiO.sub.2, MgO.Math..sub.2, MgO.Math..sub.2O.sub.3, K.sub.2O.Math..sub.2, MnO and Mg.sub.2SiO.sub.4, specifically Fe.sub.2O.sub.3.

[0030] The metal oxide may be included in an amount of 10-100 parts by weight, specifically 20-80 parts by weight, more specifically 25-50 parts by weight, most specifically 25-35 parts by weight, based on 100 parts by weight of the TiO.sub.2.

[0031] In addition, a plurality of metal oxide layers are coated on the surface of the aluminum flakes. The aluminum flake may have an average diameter of 1-150 m and a thickness of 10-500 nm.

[0032] The aluminum flake may be sequentially coated with a first oxide layer containing a metal oxide with a refractive index of 1.8 or lower and a second oxide layer containing a metal oxide with a refractive index of 1.8 or higher. Specifically, the metal oxide contained in the first oxide layer may be SiO.sub.2 and the metal oxide contained in the second oxide layer may be Fe.sub.2O.sub.3, although not being limited thereto.

[0033] In the pigment composition of the present disclosure, the aluminum flakes coated with a plurality of metal oxide layers and the TiO.sub.2 coated with a metal oxide layer may be mixed at a weight ratio of 1:9 to 7:3, specifically 3:7 to 6:4, most specifically 4:6 to 5:5.

[0034] The pigment composition of the present disclosure may be used for industrial coating, varnish, automotive coating, powder coating, printing ink or cosmetics.

[0035] In addition, the present disclosure provides a method for preparing a pigment composition, which includes: [0036] a step of obtaining coated aluminum flakes by coating aluminum flakes sequentially with a first oxide layer and a second oxide layer; [0037] a step of coating plate-shaped flakes with TiO.sub.2; [0038] a step of obtaining plate-shaped TiO.sub.2 particles with the plate-shaped flakes removed by treating the TiO.sub.2-coated plate-shaped flakes with an acid and an alkali; [0039] a step of obtaining coated plate-shaped TiO.sub.2 particles by coating a metal oxide on the surface of the plate-shaped TiO.sub.2 particles; and [0040] a step of mixing the coated aluminum flakes and the coated plate-shaped TiO.sub.2 particles.

[0041] First, aluminum flakes are coated sequentially with a first oxide layer and a second oxide layer.

[0042] Specifically, the metal oxide contained in the first oxide layer may be SiO.sub.2 and the metal oxide contained in the second oxide layer may be Fe.sub.2O.sub.3.

[0043] Specifically, a first passivation layer containing SiO.sub.2 may be formed by adding a Si precursor compound to aluminum flakes in a solvent and stirring the mixture, and then adding an alkaline solution and further stirring the mixture.

[0044] As the Si precursor compound, tetraethyl orthosilicate (TEOS), tetramethyl orthosilicate (TMOS), etc. may be used.

[0045] Then, a second passivation layer containing Fe.sub.2O.sub.3 may be formed by adding the aluminum flakes with the first passivation layer formed to deionized water, adding a Fe precursor compound, and then stirring and heat-treating the mixture. At this time, pH may be adjusted to 1-5, more specifically to 2-4, by using a pH control agent.

[0046] As the Fe precursor compound, FeCl.sub.3, Fe(NO.sub.3).sub.3, FeSO.sub.4, etc. may be used.

[0047] After dehydrating, washing with water and drying the aluminum flakes with the second passivation layer formed, coated aluminum flakes may be prepared as a first component of the pigment composition by heat-treating the same at 200-400 C.

[0048] Then, plate-shaped flakes are prepared separately and TiO.sub.2 is coated on the surface of the flakes.

[0049] Specifically, after suspending the plate-shaped flakes in deionized water and adding a Ti precursor compound and an alkaline solution with pH maintained at 1-5, specifically at 1.5-2.5, a TiO.sub.2 coating layer may be formed by stirring and sintering the same.

[0050] As the Ti precursor compound, TiCl.sub.4, TiOCl.sub.2, Ti(SO.sub.4).sub.2, Ti(NO.sub.3).sub.4, etc. may be used.

[0051] The plate-shaped flakes may include one or more selected from mica, plate-shaped silica, glass flakes, etc., specifically mica. The plate-shaped flakes may be a powder that has been pulverized and sorted.

[0052] Specifically, the plate-shaped flakes may have an average diameter of 1-150 m. If the average diameter of the plate-shaped flakes is smaller, the squareness ratio of the plate-shaped flakes is decreased when a material is coated on the surface of the plate-shaped flakes as the plate-shaped flakes become rounder. The decrease in the squareness ratio results in light scattering due to diffuse reflection without exhibiting the same color having the same refractive index. Otherwise, if the average diameter of the plate-shaped flakes is larger, it may be difficult to form a coating layer for providing color due to increased surface area.

[0053] TiO.sub.2 may be coated on the surface of the plate-shaped flakes. The TiO.sub.2 coating layer may have a thickness of 10-1,000 nm, specifically 50-500 nm, more specifically 100-300 nm.

[0054] Next, plate-shaped TiO.sub.2 particles with the plate-shaped flakes removed are obtained by treating the TiO.sub.2-coated plate-shaped flakes with an acid and an alkali.

[0055] First, after suspending the TiO.sub.2-coated plate-shaped flakes in deionized water and then treating by adding an acidic solution, the flakes may be washed with water under reflux and then filtered.

[0056] More specifically, during the acid treatment, sonication may be performed at 15-40 kHz and 70-110 W while stirring at a rate of 300-500 rpm.

[0057] If the stirring rate is below 300 rpm or the sonication power is below 70 W, the stirring may be insufficient. Otherwise, if the stirring rate exceeds 500 rpm or the sonication power exceeds 110 W, it may be difficult to achieve a desired particle size or proceed a post-process due to breakage of particles.

[0058] The acidic solution may be any one selected from sulfuric acid, phosphoric acid, nitric acid, etc. or a mixture thereof. Specifically, the acidic solution may be diluted to a concentration of 40-60 wt %. If the concentration of the acidic solution is below the above range, it may be difficult to ensure a hollow structure because the plate-shaped flakes are not dissolved well during the acid treatment. Otherwise, if the concentration of the acidic solution exceeds the above range, the coated TiO.sub.2 coating layer may be dissolved together with the plate-shaped flakes.

[0059] In this step, reflux may be performed specifically at 80-120 C. for 4-6 hours. If the reflux temperature is below 80 C. or if the reflux time is shorter than 4 hours, a uniform hollow space may not be formed due to insufficient dissolution of the plate-shaped flakes and cracking may occur. Otherwise, if the reflux temperature exceeds 120 C. or if the reflux time exceeds 6 hours, the TiO.sub.2 coating layer may be broken or separated during stirring.

[0060] After the acid treatment, the product may be dehydrated, washed with water and suspended in deionized water. Then, after treating with an alkali by adding an alkaline solution, the product may be refluxed and filtered.

[0061] As the alkaline solution, a strong alkaline solution with a concentration of 40-55 wt % may be used. Specifically, one or more selected from sodium hydroxide and potassium hydroxide may be used.

[0062] If the concentration of the alkaline solution is below 40 wt %, hollow space may not be formed because the acid-treated TiO.sub.2-coated plate-shaped flakes are not dissolved completely. Otherwise, if the concentration of the alkaline solution exceeds 55 wt %, the coated TiO.sub.2 layer may be dissolved together with the plate-shaped flakes.

[0063] The reflux may be performed specifically at 50-70 C. for 1-3 hours.

[0064] Because half or more of the plate-shaped flakes with the TiO.sub.2 coating layer formed are removed by the acid treatment and then the plate-shaped flakes are removed completely by the alkali treatment, it is possible to form a hollow structure.

[0065] Plate-shaped TiO.sub.2 particles having a hollow structure with the plate-shaped flakes removed may be obtained by drying the alkali-treated product.

[0066] Specifically, the drying may be performed at 100-150 C. for 10-120 minutes. If the drying temperature is below 100 C., economic efficiency and productivity may worsen because the drying time should be increased. Otherwise, if the drying temperature exceeds 150 C., aggregation of powder particles may occur.

[0067] Next, coated plate-shaped TiO.sub.2 particles are obtained by coating a metal oxide on the surface of the plate-shaped TiO.sub.2 particles.

[0068] The metal oxide may include Fe.sub.2O.sub.3. Specifically, after adding a Fe precursor compound to deionized water, a second passivation layer containing Fe.sub.2O.sub.3 may be formed by stirring and heat-treating the same. At this time, pH may be adjusted specifically to 1-5, more specifically to 2-4, using a pH control agent.

[0069] As the Fe precursor compound, FeCl.sub.3, Fe(NO.sub.3).sub.3, FeSO.sub.4, etc. may be used.

[0070] After coating the metal oxide including Fe.sub.2O.sub.3 and dehydrating, rinsing with water and drying the same, coated plate-shaped TiO.sub.2 particles may be obtained as a second component of the pigment composition by heat-treating at 500-1,000 C.

[0071] Finally, a pigment composition is obtained by mixing the coated aluminum flakes and the coated plate-shaped TiO.sub.2 particles.

[0072] The coated aluminum flakes and the coated plate-shaped TiO.sub.2 particles may be mixed at a weight ratio of 1:9 to 7:3, specifically 3:7 to 6:4, most specifically 4:6 to 5:5. In addition, the coated aluminum flakes and the coated plate-shaped TiO.sub.2 particles may be specifically mixed in dry state.

[0073] Hereinafter, the present disclosure is described in detail through examples and test examples. However, the examples according to the present disclosure may be varied into various different forms and it should not be interpreted that the scope of the present disclosure is limited by the examples. The examples of the present disclosure are provided to more fully describe the present disclosure to those having ordinary knowledge in the art.

Preparation Example 1: Preparation of Coated Aluminum Flakes

[0074] A first slurry was prepared by adding 100 g of aluminum flakes having a D.sub.50 of 15 m to 490 g of isopropyl alcohol (IPA). Then, after adding 50 g of tetraethyl orthosilicate (TEOS) to the first slurry, the mixture was stirred at 400 rpm using a 7.5-cm impeller. Then, after heating the first slurry to 50 C., 140 g of H.sub.2O and 5 g of 25% ammonia water were added. Then, a first passivation layer formed of silicon oxide was formed by stirring at 50 C. for about 20 hours, which was dehydrated with IPA, washed with water and then dried.

[0075] A second slurry was prepared by adding 30 g of the first passivation layer-coated aluminum flakes to 300 g of purified water and stirring at 400 rpm using a 7.5-cm impeller. Then, after heating to 75 C. and adjusting pH to 3.0, reflux was performed for 30 minutes. Then, a FeCl.sub.3 aqueous solution was added while maintaining the pH at 3.0. The pH was maintained using caustic soda. The addition of the FeCl.sub.3 aqueous solution was stopped when the color of the solution changed from bronze color to gold color. Then, coated aluminum flakes were obtained by heat-treating the powder obtained through dehydration, washing with water and drying at 300 C. for 1 hour.

Preparation Example 2: Preparation of Coated Plate-Shaped TiO.SUB.2 .Particles with Hollow Structure

[0076] First, after suspending 100 g of mica particles in 2 L of deionized water, 40 wt % TiOCl.sub.2 and sodium hydroxide solutions were added at the same time at 80 C. while maintaining pH at 1.5. Through this, a TiO(OH).sub.2 coating layer was formed on the surface of the mica particles. The addition of the TiOCl.sub.2 and sodium hydroxide solutions was stopped when the desired interference color was obtained. Then, after stirring for 10 minutes or longer, washing and then drying, a TiO.sub.2 coating layer was formed on the surface of the mica particles by sintering at 850 C.

[0077] Then, plate-shaped TiO.sub.2 particles were prepared by treating with an acid and an alkali. First, a reactor equipped with a condenser was stirred at 400 rpm while adding 400 mL of sulfuric acid. Then, after conducting reflux at 100 C. for 6 hours, followed by cooling, 800 mL of water was added and reflux was performed again. Then, after filtering using filter paper, the particles were washed four times with 1000 mL of water. Then, after adding the acid-treated powder in a 3-L flask and adding 800 mL of deionized water, a suspension was obtained by stirring at a rate of 400 rpm. Then, after adding 400 mL of a 50 wt % sodium hydroxide aqueous solution, reflux was conducted at 60 C. for 4 hours. Then, after filtering using filter paper and washing four times with 800 mL of water, hollow plate-shaped TiO.sub.2 particles were prepared by drying at 120 C.

[0078] After forming a slurry by adding 30 g of the hollow plate-shaped TiO.sub.2 particles to 500 g of purified water, stirring was performed at 400 rpm using a 7.5-cm impeller. Then, after heating to 75 C. and adjusting pH to 3.0, reflux was performed for 30 minutes. Then, a FeCl.sub.3 aqueous solution was added while maintaining the pH at 3.0. The pH was maintained using caustic soda. The addition of the FeCl.sub.3 aqueous solution was stopped when the color of the solution was changed to gold. Then, after dehydration, washing with water and then drying, the obtained powder was heat-treated at 800 C. for 1 hour to obtain coated plate-shaped TiO.sub.2 particles with hollow structure.

Example 1: Preparation of Pigment Composition

[0079] A pigment composition was prepared by mixing the coated aluminum flakes prepared in Preparation Example 1 and the coated plate-shaped TiO.sub.2 particles prepared in Preparation Example 2.

Test Example 1: Confirmation of Explosion Stability

[0080] For the pigment composition of Example 1, explosive power was measured while varying the mixing ratio of the coated aluminum flakes and the coated plate-shaped TiO.sub.2 particles with hollow structure. The result is shown in Table 1.

[0081] The explosive power was measured after inducing a thermite reaction by contacting 3 g of the powder directly with flame. The explosive power was determined as a relative value to that of the coated aluminum flakes alone as 100%.

TABLE-US-00001 TABLE 1 Mixing ratio (wt %) Components Coated 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% aluminum flakes Coated 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% plate-shaped TiO.sub.2 particles with hollow structure Explosive power 0 1 1 1 1 1 3 5 6 8 10

[0082] As shown in Table 1, the explosive power was maintained low until the weight ratio of the coated aluminum flakes and the coated plate-shaped TiO.sub.2 particles was 5:5, but the explosive power was increased as the weight ratio of the coated plate-shaped TiO.sub.2 particles was increased.

[0083] In addition, explosive power was measured by mixing the coated aluminum flakes with synthetic mica or metal oxide-coated TiO.sub.2 particles. The result is shown in Tables 2-4.

[0084] The synthetic mica used for comparison was plate-shaped synthetic mica having a D.sub.50 of about 20 m and a thickness of about 500 nm.

[0085] TiO.sub.2-coated synthetic mica was prepared by diluting the synthetic mica with purified water to 10 wt % and maintaining pH at 1.8 using TiOCl.sub.2 and sodium hydroxide at 70 C. until gold color was developed, which was then dehydrated, washed with water and then heat-treated.

[0086] Fe.sub.2O.sub.3-coated synthetic mica was prepared by diluting the synthetic mica with purified water to 10 wt % and maintaining pH at 3.0 using FeCl.sub.3 and sodium hydroxide at 70 C. until bronze color was developed, which was then dehydrated, washed with water and then heat-treated.

TABLE-US-00002 TABLE 2 Mixing ratio (wt %) Components Coated aluminum 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% flakes Synthetic mica 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% Explosive power 0 1 1 3 4 5 6 7 8 9 10

TABLE-US-00003 TABLE 3 Mixing ratio (wt %) Components Coated aluminum 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% flakes TiO.sub.2-coated 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% synthetic mica Explosive power 0 1 1 3 5 6 7 8 9 9 10

TABLE-US-00004 TABLE 4 Mixing ratio (wt %) Components Coated aluminum 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% flakes Fe.sub.2O.sub.3-coated 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% synthetic mica Explosive power 0 1 1 3 5 6 7 8 9 9 10

[0087] As shown in Tables 2-4, the explosive power was maintained high when the aluminum flakes were mixed with general inorganic particles. Therefore, it can be seen that the pigment composition of the present disclosure has relatively superior explosion stability.

Test Example 2: Confirmation of Saturation and Opacity of Pigment Composition

[0088] Because it was confirmed above that explosion stability is ensured when the pigment composition of the present disclosure contains the coated aluminum flakes and the coated plate-shaped TiO.sub.2 particles at a weight ratio of 5:5, saturation and opacity were compared with those of the pigment compositions prepared by mixing coated aluminum flakes and other inorganic particles at a weight ratio of 5:5. The result is shown in Table 5.

[0089] In Table 5, the composition of Example is a mixture of the coated aluminum flakes of Preparation Example 1 and the coated plate-shaped TiO.sub.2 particles of Preparation Example 2 at a weight ratio of 5:5.

[0090] Also, in Table 5, the composition of Comparative Example 1 is a mixture of the coated aluminum flakes of Preparation Example 1 and synthetic mica particles at a weight ratio of 5:5, the composition of Comparative Example 2 is a mixture of the coated aluminum flakes of Preparation Example 1 and TiO.sub.2-coated synthetic mica particles at a weight ratio of 5:5, and the composition of Comparative Example 3 is a mixture of the coated aluminum flakes of Preparation Example 1 and Fe.sub.2O.sub.3-coated synthetic mica particles at a weight ratio of 5:5.

TABLE-US-00005 TABLE 5 C* dC* Angle () 15 15 25 45 75 110 15 15 25 45 75 110 Opacity Prep. 118.28 120.28 92.63 53.45 35.89 30.32 98.6 Ex. 1 Ex. 103.52 102.34 78.61 47.11 33.72 30.53 8.31 10.66 6.25 1.35 0.58 1.15 93.2 Comp. 111.08 111.69 84.47 47.82 32.66 29.3 8.61 9.15 6.45 4.17 4.16 4.35 80.8 Ex.1 Comp. 103.26 104.47 79.99 44.45 26.63 21.94 15.04 15.89 12.68 8.86 9.32 8.37 84.7 Ex.2 Comp. 92.84 91.2 70.97 43.27 30.98 27.12 25.47 29.15 21.7 10.04 4.97 3.19 91.4 Ex.3

[0091] In Table 5, C* indicates saturation and dC* indicates the difference in saturation from that of the coated aluminum flakes of Preparation Example 1.

[0092] As shown in Table 5, the pigment composition of Example exhibited superior saturation and opacity as compared to other pigment compositions.