Hydraulic Braking Apparatus and Vehicle

Abstract

A hydraulic braking apparatus includes a first hydraulic block; a master cylinder assembly, disposed in the first hydraulic block, where the master cylinder assembly includes a pushrod, a piston, a primary rubber cup of the piston, and a secondary rubber cup of the piston, and where the piston is connected to the pushrod; a permanent magnet is disposed inside the piston; and a stroke sensor is disposed between the primary rubber cup and the secondary rubber cup and configured to detect movement of the permanent magnet to determine an amount of movement of the piston.

Claims

1. A hydraulic braking apparatus, comprising: a first hydraulic block; a master cylinder assembly disposed in the first hydraulic block, wherein the master cylinder assembly comprises: a pushrod; a piston connected to the pushrod; a primary rubber cup coupled to the piston; and a secondary rubber cup coupled to the piston; a permanent magnet disposed inside the piston; and a stroke sensor disposed between the primary rubber cup and the secondary rubber cup, wherein the stroke sensor is configured to detect movement of the permanent magnet for determining an amount of movement of the piston.

2. The hydraulic braking apparatus of claim 1, wherein the first hydraulic block comprises a blind hole that is disposed between the primary rubber cup and the secondary rubber cup, and wherein the stroke sensor is disposed in the blind hole.

3. The hydraulic braking apparatus of claim 1, further comprising a sheath disposed outside the piston, wherein the sheath is fastened on the first hydraulic block and configured to limit movement of the piston.

4. The hydraulic braking apparatus of claim 3, wherein the permanent magnet is fastened in the piston, wherein the hydraulic braking apparatus further comprises an anti-rotation mechanism configured to fasten the piston to the sheath for preventing the piston and the permanent magnet from rotating around respective axes of the piston and the permanent magnet, for avoiding a magnetic field change.

5. The hydraulic braking apparatus of claim 4, wherein the piston comprises a side, wherein the anti-rotation mechanism comprises: an anti-rotation member fastened at an end of the side and that is close to the pushrod; an anti-rotation rib disposed in the sheath; and an anti-rotation groove disposed in the anti-rotation member, and wherein the anti-rotation groove fits the anti-rotation rib.

6. The hydraulic braking apparatus of claim 5, further comprising a solenoid valve, wherein a distance between the solenoid valve and the stroke sensor is greater than or equal to a target threshold.

7. The hydraulic braking apparatus of claim 6, further comprising a second hydraulic block, wherein the solenoid valve is disposed on the second hydraulic block.

8. The hydraulic braking apparatus of claim 6, wherein the stroke sensor comprises: a sensor chip; and a sensor substrate, and wherein the hydraulic braking apparatus further comprises a control substrate electrically connected to the solenoid valve and to the sensor substrate.

9. An electro-hydraulic brake-by-wire system, comprising: a braking member; and a hydraulic braking apparatus configured to control the braking member, wherein the hydraulic braking apparatus comprises: a first hydraulic block; a master cylinder assembly disposed in the first hydraulic block, wherein the master cylinder assembly comprises: a pushrod; a piston connected to the pushrod; a primary rubber cup coupled to the piston; and a secondary rubber cup coupled to the piston; a permanent magnet disposed inside the piston; and a stroke sensor disposed between the primary rubber cup and the secondary rubber cup, wherein the stroke sensor is configured to detect movement of the permanent magnet for determining an amount of movement of the piston.

10. The electro-hydraulic brake-by-wire system of claim 9, wherein the first hydraulic block comprises a blind hole that is disposed between the primary rubber cup and the secondary rubber cup, and wherein the stroke sensor is disposed in the blind hole.

11. The electro-hydraulic brake-by-wire system of claim 9, further comprising a sheath disposed outside the piston, wherein the sheath is fastened on the first hydraulic block and configured to limit movement of the piston.

12. The electro-hydraulic brake-by-wire system of claim 11, wherein the permanent magnet is fastened in the piston, wherein the hydraulic braking apparatus further comprises an anti-rotation mechanism configured to fasten the piston to the sheath for preventing the piston and the permanent magnet from rotating around respective axes of the piston and the permanent magnet, and for avoiding a magnetic field change.

13. The electro-hydraulic brake-by-wire system of claim 12, wherein the piston comprises a side, wherein the anti-rotation mechanism comprises: an anti-rotation member fastened at an end of the side and that is close to the pushrod; an anti-rotation rib disposed in the sheath; and an anti-rotation groove disposed in the anti-rotation member, and wherein the anti-rotation groove fits the anti-rotation rib.

14. The electro-hydraulic brake-by-wire system of claim 13, further comprising a solenoid valve, wherein a distance between the solenoid valve and the stroke sensor is greater than or equal to a target threshold.

15. The electro-hydraulic brake-by-wire system of claim 14, further comprising a second hydraulic block, wherein the solenoid valve is disposed on the second hydraulic block.

16. The electro-hydraulic brake-by-wire system of claim 14, wherein the stroke sensor comprises: a sensor chip; and a sensor substrate, and wherein the hydraulic braking apparatus further comprises a control substrate electrically connected to the first solenoid valve and to the sensor substrate.

17. A vehicle, comprising: an electro-hydraulic brake-by-wire system; and a hydraulic braking apparatus configured to control the electro-hydraulic brake-by-wire system, wherein the hydraulic braking apparatus comprises: a first hydraulic block; a master cylinder assembly disposed in the first hydraulic block, wherein the master cylinder assembly comprises: a pushrod; a piston connected to the pushrod; a primary rubber cup coupled to the piston; and a secondary rubber cup coupled to the piston; a permanent magnet disposed inside the piston; and a stroke sensor disposed between the primary rubber cup and the secondary rubber cup, wherein the stroke sensor is configured to detect movement of the permanent magnet for determining an amount of movement of the piston.

18. The vehicle of claim 17, wherein the first hydraulic block comprises a blind hole that is disposed between the primary rubber cup and the secondary rubber cup, and wherein the stroke sensor is disposed in the blind hole.

19. The vehicle of claim 17, further comprising a sheath disposed outside the piston, wherein the sheath is fastened on the first hydraulic block and configured to limit movement of the piston.

20. The vehicle of claim 19, wherein the permanent magnet is fastened in the piston, wherein the hydraulic braking apparatus further comprises an anti-rotation mechanism configured to fasten the piston to the sheath for preventing the piston and the permanent magnet from rotating around respective axes of the piston and the permanent magnet, and for avoiding a magnetic field change.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0023] FIG. 1 is a partial sectional view of an example of a hydraulic braking apparatus according to an embodiment of this application;

[0024] FIG. 2 is an example diagram of a three-dimensional structure of a hydraulic braking apparatus according to an embodiment of this application;

[0025] FIG. 3 is an example diagram of a position and a structure of a sheath according to an embodiment of this application; and

[0026] FIGS. 4A and 4B are example diagrams of a three-dimensional structure of an anti-rotation mechanism according to an embodiment of this application.

DESCRIPTION OF EMBODIMENTS

[0027] In an existing hydraulic braking apparatus, a permanent magnet is disposed inside a piston (for example, in a piston connected to a pushrod), and a stroke sensor is disposed inside a housing of a control unit of the hydraulic braking apparatus. There is a long distance (air gap) between the permanent magnet and the stroke sensor because of intervals between the permanent magnet and the stroke sensor such as a piston wall thickness, a rubber cup height, a wall thickness of a master cylinder housing, and a structural part of the sensor, thereby affecting signal accuracy of the sensor.

[0028] In view of this, this application provides a hydraulic braking apparatus. In the hydraulic braking apparatus, a permanent magnet is disposed inside a piston connected to a pushrod, and a stroke sensor is disposed between a primary rubber cup and a secondary rubber cup of the piston, so that a distance between the permanent magnet and the stroke sensor can be shortened, to further ensure signal accuracy of the stroke sensor.

[0029] The following describes technical solutions of this application with reference to the accompanying drawings.

[0030] FIG. 1 is a partial sectional view of an example of a hydraulic braking apparatus according to an embodiment of this application. It should be understood that FIG. 1 may be a partial sectional view of FIG. 2. As shown in FIG. 1, a hydraulic braking apparatus 100 includes a first hydraulic block 10, a master cylinder assembly 110, a permanent magnet 120, and a stroke sensor 130.

[0031] The master cylinder assembly 110 is disposed in the first hydraulic block 10, and the master cylinder assembly 110 includes a pushrod 111 (not shown in FIG. 1, and shown in FIG. 2), a piston 112, a primary rubber cup 113 of the piston 112, and a secondary rubber cup 114 of the piston. The piston 112 is connected to the pushrod 111. In an example, the piston 112 may also be referred to as a primary piston or a pushrod piston. It should be further understood that the piston described below is the piston 112.

[0032] The permanent magnet 120 is disposed inside the piston 112.

[0033] The stroke sensor 130 is disposed between the primary rubber cup 113 and the secondary rubber cup 114, and is configured to detect movement of the permanent magnet 120 to determine an amount of movement of the piston 112.

[0034] Optionally, a blind hole 11 is disposed in the first hydraulic block 10 and between the primary rubber cup 113 and the secondary rubber cup 114, and the stroke sensor 130 is disposed in the blind hole 11, as shown in FIG. 1. This means that the stroke sensor 130 may be enclosed in the first hydraulic block 10. In addition, because the stroke sensor 130 in this application is separately located in the blind hole in the first hydraulic block 10, the stroke sensor 130 needs to be protected in an actual operation.

[0035] Optionally, the stroke sensor 130 may be a hall effect sensor or a sensor of another type. This is not limited in this application.

[0036] It should be understood that, in a process in which the hydraulic braking apparatus works, the permanent magnet 120 moves with the pushrod 111 so that a magnetic field changes at the stroke sensor 130, and the stroke sensor 130 senses the change and outputs an electrical signal.

[0037] In the hydraulic braking apparatus provided in this embodiment of this application, the permanent magnet is disposed inside a piston (for example, the piston is the piston 112), and the stroke sensor is disposed between the primary rubber cup and secondary rubber cup of the piston, so that a distance (air gap) between the stroke sensor and the permanent magnet is relatively short, to ensure signal accuracy of the sensor.

[0038] It should be understood that the hydraulic braking apparatus usually needs to be integrated with an apparatus that generates large magnetic flux leakage, such as a solenoid valve. When the solenoid valve is relatively close to the stroke sensor, magnetic flux leaked by the solenoid valve affects a magnetic field at the stroke sensor, thereby affecting signal stability of the stroke sensor.

[0039] In an example, optionally, the braking apparatus 100 may further include solenoid valves 140 (referring to FIG. 2). A distance between the solenoid valve 140 and the stroke sensor 130 is greater than or equal to a target threshold.

[0040] It should be understood that the target threshold can prevent the magnetic flux leaked by the solenoid valve 140 from affecting the magnetic field at the stroke sensor.

[0041] It should be understood that the solenoid valve 140 may be disposed on the first hydraulic block 10 or another hydraulic block, provided that the distance between the solenoid valve 140 and the stroke sensor 130 is greater than or equal to the target threshold and the magnetic flux leaked by the solenoid valve does not affect the magnetic field at the stroke sensor. For ease of description, in the following description, the solenoid valve 140 disposed on another hydraulic block, for example, a second hydraulic block 20 (referring to FIG. 2) is used as an example for description.

[0042] Optionally, the stroke sensor 130 includes a sensor chip 131 and a sensor substrate 132.

[0043] The braking apparatus 100 may further include a control substrate 150 (refer to FIG. 2). The control substrate 150 is electrically connected to the solenoid valve 140 and the sensor substrate 132 separately.

[0044] Based on the foregoing description, FIG. 2 is used as an example to describe in detail a structure of a hydraulic braking apparatus provided in this application. It should be understood that FIG. 2 is merely an example and does not constitute a limitation on this application.

[0045] FIG. 2 is an example diagram of a three-dimensional structure of a hydraulic braking apparatus according to an embodiment of this application. As shown in FIG. 2, the hydraulic braking apparatus 200 includes a first hydraulic block 10, a second hydraulic block 20, a master cylinder assembly 110, a permanent magnet 120, a stroke sensor 130, solenoid valves 140, and a control substrate 150.

[0046] The master cylinder assembly 110 is disposed in the first hydraulic block 10. The master cylinder assembly 110 includes a pushrod 111, a piston 112, a primary rubber cup 113 of the piston 112, and a secondary rubber cup 114 of the piston 112. The piston 112 is connected to the pushrod 111. The permanent magnet 120 is disposed inside the piston 112. The stroke sensor 130 is disposed between the primary rubber cup 113 and the secondary rubber cup 114, and is configured to detect movement of the permanent magnet 120 to determine an amount of movement of the piston 112. The solenoid valve 140 is disposed on the second hydraulic block 20 to stay away from the stroke sensor 130. The control substrate 150 is electrically connected to the solenoid valve 140 and the stroke sensor 130 separately.

[0047] It should be understood that an electrical connection between the control substrate 150 and the stroke sensor 130 actually means an electrical connection between the control substrate 150 and the sensor substrate 132 of the stroke sensor 130.

[0048] In the hydraulic braking apparatus provided in FIG. 2, the permanent magnet is disposed inside the piston, the stroke sensor is disposed between the primary rubber cup and secondary rubber cup of the piston, and the solenoid valve is disposed on the second hydraulic block and is away from the stroke sensor. In an example, a distance (air gap) between the stroke sensor and the permanent magnet is shortened, so that signal accuracy of the sensor can be ensured. In addition, magnetic flux leaked by the solenoid valve does not affect a magnetic field at the stroke sensor, so that signal stability of the sensor can be ensured.

[0049] Optionally, a sheath 160 may be disposed outside the piston 112 of the hydraulic braking apparatuses 100 and 200 provided in this application, as shown in FIG. 3. The sheath 160 is configured to limit the piston 112. The sheath 160 is fastened on the first hydraulic block 10.

[0050] It should be understood that the permanent magnet 120 in the hydraulic braking apparatuses 100 and 200 provided in this application needs to be fastened inside the piston 112, to prevent relative motion between the permanent magnet 120 and the piston 112. It should be understood that a manner for fastening the permanent magnet 120 in the piston 112 is not limited in this application.

[0051] Optionally, the piston 112 of the hydraulic braking apparatuses 100 and 200 provided in this application may further have an anti-rotation mechanism 170 (refer to FIG. 4), and the anti-rotation mechanism 170 generally may be disposed on a sheath portion outside the piston 112. The anti-rotation mechanism 170 is configured to fasten the piston 112 to the sheath 160, so as to prevent the piston 112 and also the permanent magnet 120 from rotating around respective axes of the piston 112 and the permanent magnet 120, thereby avoiding a magnetic field change caused by the rotation of the permanent magnet 120 around the axis thereof.

[0052] The following describes structure design of the anti-rotation mechanism 170 with reference to FIG. 4.

[0053] FIG. 4 is an example diagram of a three-dimensional structure of an anti-rotation mechanism according to an embodiment of this application. As shown in FIG. 4A, the anti-rotation mechanism 170 includes an anti-rotation member 171, an anti-rotation groove 172, and an anti-rotation rib 173. The anti-rotation member 171 is fastened to the fastened piston 112, and is disposed at an end of a side that is of the piston 112 and that is close to the pushrod 111. The anti-rotation groove 172 is disposed in the anti-rotation member 171, as shown in FIG. 4B. The anti-rotation rib 173 is disposed in a sheath 160, as shown in FIG. 4A. The anti-rotation groove 172 fits the anti-rotation rib 173.

[0054] It should be understood that the anti-rotation rib 173 is a protrusion of the sheath 160, as shown in FIG. 4A. The anti-rotation groove 172 fitting the anti-rotation rib 173 means that the anti-rotation rib 173 may be stuck in the anti-rotation groove 172. After the anti-rotation groove 172 and the anti-rotation rib 173 fit each other, relative rotation motion cannot be performed.

[0055] It should be further understood that, in an actual operation, the sheath 160 needs to be fastened on a first hydraulic block 10.

[0056] In the anti-rotation mechanism provided in this application, the anti-rotation member is fastened on the piston (which means that the anti-rotation mechanism is fastened on the piston), the anti-rotation mechanism is disposed on a sheath portion outside the piston (which means that the anti-rotation mechanism is also fastened on the sheath), and the sheath is fastened on the first hydraulic block, so that the piston does not rotate around the axis of the piston. In addition, the permanent magnet is fastened in the piston, so that the permanent magnet does not rotate around the axis of the permanent magnet. In this way, a magnetic field change caused by rotation of the permanent magnet around the axis of the permanent magnet can be avoided, ensuring signal accuracy.

[0057] An embodiment of this application provides an electro-hydraulic brake-by-wire system. The EHB system includes the foregoing hydraulic braking apparatus. The hydraulic braking apparatus is connected to a braking operation member in the electro-hydraulic brake-by-wire system, and is configured to generate braking hydraulic pressure based on an action amount of the braking operation member.

[0058] It should be understood that the electro-hydraulic brake-by-wire system may be applied to a vehicle and the braking operation member may be a foot pedal of the vehicle. This is not limited in this application. When applied in a vehicle, the hydraulic braking apparatus is connected to a foot pedal of the vehicle, and is configured to generate braking hydraulic pressure based on an action amount of the foot pedal, to control stable driving of the vehicle.

[0059] An embodiment of this application further provides a vehicle, including the foregoing hydraulic braking apparatus or the foregoing electro-hydraulic brake-by-wire system. It should be understood that the vehicle may be an electric vehicle, for example, a pure electric vehicle, an extended range electric vehicle, a hybrid electric vehicle, a fuel cell vehicle, or a new energy vehicle. This is not specifically limited in this application.

[0060] The foregoing descriptions are merely implementations of this application, but are not intended to limit the protection scope of this application. Any variation or replacement readily figured out by a person skilled in the art within the technical scope disclosed in this application shall fall within the protection scope of this application. Therefore, the protection scope of this application shall be subject to the protection scope of the claims.