Scavenger Compositions for Sulfur Species
20200148961 ยท 2020-05-14
Assignee
Inventors
- Jean Valery Martin (Princeton, NJ)
- Giovanni Onnembo (Wayne, NJ)
- Evelyn Olanipekun (Newark, NJ)
- Kevin Kempton (Woodbridge, NJ)
- Arbnor Ibraimi (Wanaque, NJ)
- William Carton (New Monmouth, NJ)
Cpc classification
C08J2395/00
CHEMISTRY; METALLURGY
C10G29/20
CHEMISTRY; METALLURGY
C08L95/00
CHEMISTRY; METALLURGY
International classification
Abstract
A scavenger composition comprising a carrier and an active metal, wherein the carrier is present in an amount of about 1.0 wt % to about 99.0 wt. %, based on total weight of the composition, and the active metal is present in an amount of about 1.0 wt % to about 99.0 wt. %, based on total weight of the composition, wherein the active metal is a metal salt or metal chelate, and wherein the metal is chosen from iron, copper, molybdenum and zinc.
Claims
1. A scavenger composition for reducing hydrogen sulfide emissions from asphalt comprising: a carrier in an amount of about 1.0 wt % to about 99.0 wt. %, based on total weight of the composition, an active metal in an amount of about 99.0 wt % to about 1.0 wt. %, based on total weight of the composition, and a dispersant in an amount of about 0.01 wt % to about 10.0 wt. %, based on total weight of the composition, wherein the active metal is a metal salt or metal chelate, and wherein the metal is chosen from iron, copper, molybdenum and zinc.
2. The scavenger composition according to claim 1 further comprising: a suspension aid in an amount of about 0.01 wt % to about 10.0 wt. %, based on total weight of the composition.
3. The scavenger composition according to claim 1 wherein the active metal is about 100 microns or less in diameter.
4. The scavenger composition according to claim 1 wherein the active metal is chosen from copper aspartate; copper carbonate; copper citrate; copper gluconate; copper bis-glycinate; copper oxides; copper oxalate; copper sulfate; iron aspartate; iron bis-glycine; iron citrate; iron fumarate; iron gluconate; iron bis-glycinate; iron sulfate; molybdenum aspartate; molybdenum bis-glycine; molybdenum citrate; molybdenum fumarate: molybdenum gluconate; molybdenum glycinate; molybdenum sulfate; nickel aspartate; nickel bis-glycine; nickel citrate; nickel fumarate; nickel gluconate; nickel bis-glycinate; nickel sulfate; zinc acetate; zinc arginate; zinc ascorbate; zinc aspartate; zinc carboxylate; zinc gluconate; zinc bis-glycinate; zinc methionate; zinc oxide: zinc picolinate; and zinc sulfate.
5. The scavenger composition according to claim 1 wherein the active metal is a copper-based active metal.
6. Bitumen or asphalt comprising the scavenger composition according to claim 1.
7. Bitumen or asphalt according to claim 6, wherein the bitumen or asphalt is further modified with polyphosphoric acid and the active metal is a copper-based active metal.
8. Bitumen or asphalt according to claim 7, wherein hydrogen sulfide emissions from the bitumen or asphalt when heated to 100 C. or greater are about 10 ppm or less.
9. A process for preparing a scavenger composition comprising adding to a carrier an active metal in a ratio of from about 1.0:4.0 to about 4.0:1.0 carrier to active metal, wherein the scavenger composition is able to reduce hydrogen sulfide emissions.
10. The process according to claim 9, wherein when the active metal is not able to remain suspended in the carrier, further comprising adding to the carrier a suspension aid in an amount of about 0.01 wt % to about 10.0 wt % and a dispersant in an amount of about 0.01 wt % to about 10.0 wt %, based on total weight of the composition, wherein the suspension aid and dispersant are able to provide a stable suspension of the active metal in the carrier.
11. The process according to claim 9, wherein the active metal is chosen from copper aspartate: copper carbonate; copper citrate; copper gluconate; copper bis-glycinate; copper oxides; copper oxalate; copper sulfate; iron aspartate; iron bis-glycine; iron citrate; iron fumarate; iron gluconate; iron bis-glycinate; iron sulfate; molybdenum aspartate; molybdenum bis-glycine; molybdenum citrate; molybdenum fumarate; molybdenum gluconate; molybdenum glycinate; molybdenum sulfate; nickel aspartate; nickel bis-glycine; nickel citrate; nickel fumarate; nickel gluconate; nickel bis-glycinate; nickel sulfate; zinc acetate; zinc arginate; zinc ascorbate; zinc aspartate; zinc carboxylate; zinc gluconate; zinc bis-glycinate; zinc methionate; zinc oxide; zinc picolinate; and zinc sulfate.
12. The process according to claim 9, wherein the active metal is a copper-based active metal.
13. A process for reducing hydrogen sulfide emissions from asphalt or bitumen comprising adding to the asphalt or bitumen the scavenger composition according to claim 1.
14. The process according to claim 13, wherein the bitumen or asphalt is further modified with polyphosphoric acid and the active metal is a copper-based active metal.
Description
DETAILED DESCRIPTION OF THE INVENTION
[0020] Disclosed herein is a composition in the form of a suspension, dispersion or slurry that is useful as a hydrogen sulfide (H.sub.2S) scavenger. As used herein the terms slurry, dispersion and suspension can be used interchangeably. The present invention can be used with multiple substances, most preferably bitumen or asphalt, to provide the benefits of a hydrogen sulfide scavenger, as well as improved rheology of the substance to which it is added (e.g., asphalt containing the suspension). The scavenger composition or suspension or slurry further provides the ability to add polyphosphoric acid (PPA) and/or the slurry at any point in the asphalt supply chain (i.e., from asphalt preparation at the refinery up to asphalt application and final use).
[0021] Examples of points of addition of the scavenger composition in the asphalt supply chain include, both inline and batch blending [0022] 1) Bitumen discharge line from a refinery to storage tank. [0023] 2) Refinery storage tank to railcar, truck, or barge. [0024] 3) Bitumen discharge line from railcar, truck, or barge to storage tank. [0025] 4) Any point from storage tank and polymer and/or sulfur injection lines to final destination (tank, truck, barge). [0026] 5) Any point from storage tank and PPA injection point to final destination (tank, truck, barge). [0027] 6) The creation of a scavenger/bitumen concentrate to let down into un-scavenged bitumen. [0028] 7) Direct addition to storage tank, truck, barge with or without mixing capabilities. [0029] 8) Addition at either the positive or negative pressure points of an injection line.
[0030] The scavenger composition according to the present invention is comprised of a suspension media or carrier, a suspension aid, a dispersant, and an active metal in the form of a metal salt or metal chelate. The composition according to the present invention can be used with a variety of substancespreferably asphaltto act as a hydrogen sulfide scavenger and improve the rheology of the substance to which it is added. Further, when used in asphalt modified with polyphosphoric acid (PPA), the scavenger composition is compatible with such PPA-modified asphalt and allows for the addition of the PPA and/or the composition at any point in the asphalt supply chain (e.g., from asphalt preparation at the refinery up to asphalt application and use).
[0031] Suspension medias or carriers useful in the composition of the present invention include glycerol, polypropylene glycol, polyethylene glycol, white mineral oil, mineral spirits (e.g., petroleum hydrocarbon solvent), hydrotreated light petroleum distillate, white spirits, Stoddard solvent, aliphatic naphtha with a flash point (FP) of about 38-42 C., odorless mineral spirits (e.g., naphtha (petroleum), heavy alkylate with FP of about 43 C.), and hydrotreated heavy petroleum distillate (e.g., C.sub.11-C.sub.13 isoparaffinic liquid with flash point >about 61 C.). The suspension media is typically present in the composition in an amount of about 1.0 to about 99.0 wt %, based on total weight of the composition, more typically in an amount of about 30.0 to about 80.0 wt %, and even more typically in an amount of about 40.0 to about 60.0 wt %.
[0032] Because one or more of the metal salts or metal chelates have a propensity to settle in one or more of the suspension media, the scavenger composition can also include a suspension aid or rheology modifier to suspend the active metal in the carrier. Examples of suitable suspension aids include polysaccharides such as Xanthan or guar gum (including anionic, hydrophobic and/or cationic modified polysaccharides), fumed silica, modified bentonite (montmorillonite), hectorites, castor oil derivatives (e.g., polyamide modified derivatives), polyamides and modified polyamides, and polyolefins and modified polyolefins. Also useful are polymers such as polyacrylates that have thickening properties. When used, the suspension aid is typically present in the composition in an amount of about 0.01 to about 10.0 wt %, based on total weight of the composition, more typically in an amount of about 0.01 to about 5.0 wt %, and even more typically in an amount of about 0.01 to about 2.0 wt %.
[0033] In addition to the carrier and suspension aid, the scavenger composition according to the invention includes a dispersant or wetting agent. Useful dispersants include sodium acid pyrophosphate, sodium polysulfonate (e.g., sodium poly-naphthalene sulfonate and sodium potassium poly-naphthalene sulfonate), sodium alkyl sulfosuccinate, soy lecithin (phospholipid), hydroxyl-functional carboxylic acid esters, salts of unsaturated polyamine amides and lower molecular weight acidic polyesters, and alkyl amine sulfonates (e.g., isopropylamine dodecylbenzene sulfonate). When present, the dispersant is typically present in the composition in an amount of about 0.01 to about 10.0 wt %, based on total weight of the composition, more typically in an amount of about 0.01 to about 5.0 wt %, and even more typically in an amount of about 0.01 to about 2.0 wt %.
[0034] Active metals useful in the present invention include metal salts and metal chelates able to reduce or prevent or trap the formation of hydrogen sulfide from organosulfur compounds. The active metal is typically present in the composition in an amount of about 1.0 to about 99.0 wt %, based on total weight of the composition, more typically in an amount of about 20.0 to about 70.0 wt %, and even more typically in an amount of about 40.0 to about 60.0 wt %. These active metals come in a variety of particle sizes and shapes. So that the active metal is better suspended in the carrier, it is preferred that the active metal particle or powder is smaller in size, for example, about 100 microns or less in diameter, preferably about 20 microns or less. The ratio of active metal to carrier can be from about 1.0:4.0 to about 4.0:1.0, more typically from about 1.5:3.5 to about 3.5:1.5, and even more typically from about 2.0:3.0 to about 3.0:2.0.
[0035] Examples of active metals (both salts and chelates) useful in scavenger compositions according to the invention include iron, copper, molybdenum and zinc salts and chelates of carboxylates, amino polycarboxylates (e.g., EDTA and glycine), phosphates, sulfates and oxides (e.g., I, II, III or IV). These include, for example, copper aspartate; copper carbonate; copper citrate; copper gluconate; copper bis-glycinate; copper oxides (e.g., I and II); copper oxalate; copper sulfate; iron aspartate; iron bis-glycine; iron citrate; iron fumarate; iron gluconate; iron bis-glycinate; iron sulfate; molybdenum aspartate; molybdenum bis-glycine; molybdenum citrate; molybdenum fumarate; molybdenum gluconate; molybdenum glycinate; molybdenum sulfate; nickel aspartate; nickel bis-glycine; nickel citrate; nickel fumarate; nickel gluconate; nickel bis-glycinate; nickel sulfate; zinc acetate; zinc arginate; zinc ascorbate; zinc aspartate; zinc carboxylate; zinc gluconate; zinc bis-glycinate; zinc methionate; zinc oxide; zinc picolinate; and zinc sulfate. Preferably the active metal is a copper-based active metal.
[0036] The present invention further comprises a process for preparing a hydrogen sulfide scavenger composition comprising adding to a carrier an active metal in a ratio of from about 1.0:4.0 to about 4.0:1.0. When the active metal is not able to be suspended in the carrier, the process can further comprise adding to the carrier a suspension aid, which is typically present in the composition in an amount of about 0.001 wt % to about 10.0 wt %, based on total weight of the composition, and a dispersant in an amount of about 0.001 wt % to about 10.0 wt %, based on total weight of the composition. Preferably, the suspension aid and dispersant are added prior to adding the active metal.
[0037] The present invention is further directed towards bitumen or asphalt modified with the hydrogen sulfide scavenger composition described herein. In another embodiment, the present invention is directed towards a method of reducing hydrogen sulfide emissions from bitumen or asphalt comprising adding to the bitumen or asphalt the hydrogen sulfide scavenger composition described herein in an amount of about 0.001 wt % to about 10.0 wt %, based on total weight of the modified bitumen or asphalt, more preferably in an amount of about 0.10 wt % to about 3.0 wt %. In a further embodiment, the bitumen or asphalt has been modified with PPA. When modified with PPA, the scavenger composition preferably contains a copper-based active metal, wherein the active metal is present in the scavenger composition in an amount sufficient to reduce hydrogen sulfide emissions from the bitumen or asphalt when heated to an amount of about 10 ppm or less. Preferably, the copper-based active metal is present in the scavenger composition in an amount of about about 40.0 to 60.0 wt %, based on total weight of the scavenger composition.
EXAMPLES
[0038] The following scavengers were used in the Examples provided below
TABLE-US-00001 TABLE 1 Scavengers Scavenger A 40% copper bisglycinate in 60% glycerol Scavenger B Copper bisglycinate (powder) Scavenger C Copper Carbonate scavenger composition Scavenger D Copper carbonate (low bulk density powder) Scavenger E Copper carbonate (high bulk density powder) Scavenger F Zinc carboxylate in 10-30% naphtha oil Scavenger G Copper (I) oxide Scavenger H Copper (II) oxide Scavenger I Iron bisglycinate Scavenger J Zinc bisglycinate .sup.1 Scavenger C is a scavenger composition according to the invention and is comprised of a suspension media, suspension aid, dispersant and metal chelate. The active metal is copper carbonate suspended in mineral oil (suspension media or carrier) with modified polyolefin (suspension aid) and alkyl amine sulfonate (dispersant).
[0039] In addition to Scavenger C above, following are non-limiting examples of other scavenger compositions according to the invention
Scavenger Formulation Example 1
[0040] A scavenger formulation was prepared by mixing 479.8 grams (g) of low density copper carbonate (copper (II) hydroxide with d.sub.50=2.5 microns) (active metal) with 500.02 g of glycerol (carrier), 0.201 g of xanthan gum (suspension aid), and 20.07 g of sodium polysulfonate (dispersant) in a 2 liter beaker. The formulation was mixed for 60 minutes under sufficient speed to achieve a stable suspension having a Hegman gauge value of 6. The formulation contained about 48% by weight copper carbonate with a viscosity of 542 cP at 66 C.
Scavenger Formulation Example 2
[0041] A scavenger formulation was prepared by charging 2571 lbs of white mineral oil (carrier) into a mixing vessel. 39 lbs of modified polyolefin (suspension aid, 25% active) and 56 lbs of alkyl amine sulfonate (dispersant) were then added to the vessel with mixing. Once uniform, 2665 lb of copper carbonate (copper (II) carbonate hydroxide) (active metal) was added under agitation. The formulation was mixed for 30 minutes and then processed in a small media mill for 180 minutes resulting in a stable suspension having a Hegman gauge value of 6.75. The formulation contained about 50% by weight copper carbonate with a viscosity of 1008 cP at 25 C.
Scavenger Formulation Example 3
[0042] A scavenger formulation was prepared by charging 2581 lbs of white mineral oil (carrier) into a mixing vessel. 39 lbs of modified polyolefin (suspension aid, 25% active) and 57.5 lbs of alkyl amine sulfonate (dispersant) were then added to the vessel with mixing. Once uniform, 2684 lb of copper carbonate (copper (II) carbonate hydroxide) (active metal) was added under agitation. The formulation was mixed for 30 minutes and then processed in a small media mill for 235 minutes resulting in a stable suspension having a Hegman gauge value of 6.5. The formulation contained about 50% by weight copper carbonate with a viscosity of 1245 cP at 25 C.
Scavenger Formulation Example 4
[0043] A scavenger formulation was prepared by charging 2661 lbs of white mineral oil (carrier) into a mixing vessel. 39 lbs of modified polyolefin (suspension aid, 25% active) and 57.5 lbs of alkyl amine sulfonate (dispersant) were then added to the vessel with mixing. Once uniform, 2684 lb of copper carbonate (copper (II) carbonate hydroxide) (active metal) was added under agitation. The formulation was mixed for 30 minutes and then processed in a small media mill for 180 minutes resulting in a stable suspension having a Hegman gauge value of 6.75. The formulation contained about 50% by weight copper carbonate with a viscosity of 1047 cP at 25 C.
Example 1Efficacy of Different Metal Chelates as Scavengers
[0044] Various metal chelates in powder form (see Table 1 above) were compared against each other as scavengers in two different sources of bitumen to determine their efficacy in reducing H.sub.2S emissions. The scavengers were added to bitumen in an amount of 0.5 wt % based on total weight of the scavenger modified bitumen after the bitumen was heated to either 160 C. or 180 C. and held at that temperature for one hour. H.sub.2S measurements were taken at 5 minutes after addition and 1 hour after addition. The results of the efficacy of the scavengers in reducing H.sub.2S emissions are presented in the following table
TABLE-US-00002 TABLE 1 H.sub.2S Release from Bitumen with Scavenger Added Peak H.sub.2S H.sub.2S Emission H.sub.2S Emission Emission 5 minutes 60 minutes Scavenger (ppm) after addition after addition PG 64-22 I 57 17 3 Bitumen B 15 7 3 at 160 C. J 25 9 5 PG 64-22 I 3 1 2 Bitumen B 2 1 2 at 180 C. J 4 2 3 PG 70-22 I 5 1 4 Bitumen at B 2 1 1 160 C. J 6 2 6 PG 70-22 I 52 8 12 Bitumen at B 12 4 1 180 C. J 10 5 1
[0045] The above results illustrate that for the PG 64-22 bitumen, addition of Scavengers I (iron) and B (copper) resulted in lower H.sub.2S emissions than Scavenger J (zinc). Further, the PG 64-22 bitumen did not digest Scavenger J as easily as Scavengers I and B (i.e., some of Scavenger J conglomerated on the surface of the bitumen instead of blending into the bitumen), resulting in a less homogenous blend. For the PG 70-22 bitumen, only Scavenger B was completely digested by the bitumen. Scavengers I and J were not, resulting in less homogenous blends for these two scavengers. Scavenger B also exhibited the lowest H.sub.2S emissions at both temperatures. These results suggest that copper functions as a better metal chelate in bitumen than iron or zinc.
Example 2H.SUB.2.S Analysis of Bitumen (Open System)Bitumen with Sulfur (0.005%) but without Scavenger
[0046] Bitumen with added sulfur but free of any scavenger was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. 300 g of BP PG 64-22 bitumen was charged into a steel quart can equipped with a lid having port holes for a propeller blade, thermocouple and stopcock (for H.sub.2S measurements). The bitumen was heated to 160 C. while agitating at 300 rpm. Once the desired temperature was reached, the bitumen was held at that temperature for 15 minutes. Sulfur was then added to the bitumen in an amount of 0.005% by total weight of bitumen (time=0 minutes). An H.sub.2S reading was taken after holding at 160 C. for 15 minutes, with H.sub.2S measurements continued to be taken every 10 minutes until no H.sub.2S was detected. The results of the H.sub.2S release were as follows
TABLE-US-00003 TABLE 2 H.sub.2S Release from Bitumen with sulfur additive Time (minutes) H.sub.2S Release (ppm) 15 380 25 100 35 100 45 5
[0047] As seen from Example 1 above, unmodified bitumen generates a low amount of H.sub.2S emission. Therefore, in order to show the effect of the various additives on H.sub.2S emission in this Example and the Examples below, sulfur was added to generate a greater H.sub.2S emission.
Example 3H.SUB.2.S Analysis of Bitumen (Open System)Bitumen with Added Sulfur (0.02%) but without Scavenger
[0048] Bitumen with added sulfur free of any scavenger was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. 300 g of Lion PG 64-22 bitumen was charged into a steel quart can equipped with a lid having port holes for a propeller blade, thermocouple and stopcock (for H.sub.2S measurements). The bitumen was heated to 160 C. while agitating at 300 rpm. Once the desired temperature was reached, sulfur was then added to the bitumen in an amount of 0.02% by total weight of bitumen (t=0). An H.sub.2S reading was taken after 15 minutes, with H.sub.2S measurements taken every 10 minutes for a total of 90 minutes. The results of the H.sub.2S release were as follows
TABLE-US-00004 TABLE 3 H.sub.2S Release from Bitumen with sulfur additive Time (minutes) H.sub.2S Release (ppm) 15 3078 25 1758 35 1458 45 883 55 500 60 292 70 208 80 158 90 98
Example 4H.SUB.2.S Analysis of Bitumen (Open System)Bitumen with Sulfur and Scavenger
[0049] Bitumen with added sulfur and scavenger was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. 300 g of Lion PG 64-22 bitumen was charged into a steel quart can equipped with a lid having port holes for a propeller blade, thermocouple and stopcock (for H.sub.2S measurements). The bitumen was heated to 160 C. while agitating at 300 rpm. Once the desired temperature was reached, sulfur was then added to the bitumen in an amount of 0.02% by total weight of bitumen (t=0). After holding at 160 C. for 15 minutes, an H.sub.2S reading was taken and scavenger (letter reference provided in the Table below) was then added at 20 minutes in an amount of 0.25% by weight of total bitumen, with H.sub.2S measurements taken every 10 minutes for a total of 90 minutes. The results of the H.sub.2S release were as follows
TABLE-US-00005 TABLE 4 H.sub.2S Release from Bitumen with sulfur and scavenger H.sub.2S H.sub.2S H.sub.2S H.sub.2S H.sub.2S H.sub.2S H.sub.2S Release Release Release Release Release Release Release Time (ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (ppm) (minutes) (C) (D) (E) (B) (F) (G) (H) 15 3078 .sup.1 3078 3078 3078 3078 3078 3078 25 195 20 40 90 0 2225 1800 35 .sup.0 .sup.2 0 0 0 0 950 1800 45 0 0 0 0 0 195 1450 55 0 0 0 0 0 40 775 60 0 0 0 0 0 30 400 70 0 0 0 0 0 30 225 80 0 0 0 0 0 20 160 90 0 0 0 0 0 20 70 .sup.1 For minute 15 only, the ppm value is the average value of all seven runs. .sup.2 0 values in the table indicate values below detection level.
[0050] The above results illustrate that the addition of scavengers to unmodified bitumen results in a reduction in H.sub.2S release from the bitumen. Further, the active copper in the slurry composition according to the invention (Scavenger C) is as effective as the active copper powder (Scavengers B, D and E), although present in the bitumen in a lesser amount.
Example 5H.SUB.2.S Analysis of Bitumen (Open System)Bitumen with Sulfur, PPA & Scavenger
[0051] Bitumen with added sulfur and scavenger was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. 300 g of Lion PG 64-22 bitumen was charged into a steel quart can equipped with a lid having port holes for a propeller blade, thermocouple and stopcock (for H.sub.2S measurements). The bitumen was heated to 160 C. while agitating at 300 rpm. Once the desired temperature was reached, sulfur was then added to the bitumen in an amount of 0.02% by total weight of bitumen (t=0). After holding at 160 C. for 15 minutes, an H.sub.2S reading was taken, with H.sub.2S measurements taken every 10 minutes for a total of 90 minutes. Scavenger (letter reference provided in the Table below) was added at minute 20 in an amount of 0.25% by weight of total bitumen. At minute 30, PPA was added in an amount of 1.0% by weight of total bitumen. The results of the H.sub.2S release were as follows
TABLE-US-00006 TABLE 5 H.sub.2S Release from Bitumen with sulfur, PPA and scavenger additives H.sub.2S H.sub.2S H.sub.2S H.sub.2S H.sub.2S Time Release Release Release Release Release (minutes) (ppm) (C) (ppm) (E) (ppm) (F) (ppm) (G) (ppm) (H) 15 1383 * 1383 1383 1383 1383 25 0 90 0 680 2000 35 0 50 2100 400 2000 45 0 10 775 110 1500 55 0 0 375 50 925 60 0 0 225 20 800 70 0 0 200 10 700 80 0 0 190 10 425 90 0 0 180 10 375 * Average value at minute 15 of all five runs.
[0052] The above results illustrate that the addition of PPA to bitumen with scavenger illustrates that not all scavengers are compatible with PPA in reducing H.sub.2S emissions from the bitumen.
Example 6H.SUB.2.S Analysis of Bitumen (Open System)Bitumen with Added Sulfur and Scavenger
[0053] Bitumen with added sulfur and scavenger was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. 300 g of BP PG 58-28 bitumen was charged into a steel quart can equipped with a lid having port holes for a propeller blade, thermocouple and stopcock (for H.sub.2S measurements). The bitumen was heated to 160 C. while agitating at 300 rpm. Once the desired temperature was reached, the bitumen was held at that temperature for 15 minutes. Sulfur was then added to the bitumen in an amount of 0.005% by total weight of bitumen (t=0). An H.sub.2S reading was taken after holding at 160 C. for 15 minutes, with H.sub.2S measurements continued to be taken every 10 minutes until no H.sub.2S was detected. Scavenger A was added to the bitumen in an amount of 0.4% by total weight of bitumen with mixing at minute 20. The same process was run again, but this time with Scavenger B instead of Scavenger A. The results of the H.sub.2S release were as follows
TABLE-US-00007 TABLE 6 H.sub.2S Release from Bitumen with added sulfur and scavenger Time H.sub.2S Release H.sub.2S Release (minutes) (ppm) (A) (ppm) (B) 15 520 600 25 200 80 34 35 8 45 5 2
[0054] The above results illustrate that the addition of a copper-based scavenger to bitumen modified with sulfur results in a decrease in H.sub.2S release from the bitumen in both powder and dispersed form. Further, as Scavenger A has only 40% active copper scavenger compared to Scavenger B, the above data illustrates that in a dispersed form, H.sub.2S can be reduced with less active metal, and that the dispersed form distributes the scavenger throughout the bitumen more effectively than the powdered form.
[0055] The following Examples illustrate H.sub.2S release from bitumen in a closed system. The above Examples were open systems, that is, the steel quart can had ports. In the closed system the bitumen was sealed as described below and heated in an oven.
Example 7H.SUB.2.S Analysis of Bitumen (Closed System)Bitumen with Added Sulfur but No Scavenger
[0056] Bitumen with added sulfur was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. A one-gallon can of BP PG 64-22 bitumen was heated to fluidity at about 177 C., and then 3298.35 g of the fluid bitumen was then poured into another can. This sample was heated to 180 C. under low shear. Once 180 C. was reached, 1.65 g of sulfur (0.05 wt %) was added for a total mixture of 3300 g, and mixed for 60 minutes while maintaining the temperature. This blend was then charged into separate steel quart cans in amounts of 500 g each (with one only having 300 g). Each quart can was capped (closed system) and then heated for about 24 hours at fluidity at about 177 C. in an oven. One can was then punctured and an H.sub.2S measurement taken. The H.sub.2S reading showed a release of 60,000 ppm H.sub.2S from the sulfur-modified bitumen. NOTE: An H.sub.2S reading of unmodified bitumen (i.e., without sulfur) only showed a nominal release of H.sub.2S. Sulfur was therefore added in the Examples to artificially generate a measurable amount of H.sub.2S in order to demonstrate scavenger efficacy.
Example 8H.SUB.2.S Analysis of Bitumen (Closed System)Bitumen with Added Sulfur and PPA but No Scavenger
[0057] Bitumen with added sulfur and PPA was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. A one-gallon can of BP PG 64-22 bitumen was heated to fluidity at about 177 C., and then 3281.85 g of the fluid bitumen was then poured into another can. This sample was heated to 180 C. under low shear. Once 180 C. was reached, 1.65 g of sulfur (0.05 wt %) was added and mixed for 30 minutes while maintaining the temperature. 16.5 g of PPA (0.50 wt %) was then added for a total mixture of 3300 g, and mixed for an additional 30 minutes while maintaining temperature. This blend was then charged into separate steel quart cans in amounts of 500 g each (with one only having 300 g). Each quart can was capped (closed system) and then heated to fluidity at about 177 C. in an oven and held at that temperature for 24 hours. One can was then punctured and an H.sub.2S measurement taken. The H.sub.2S reading showed a release of 105,000 ppm H.sub.2S from the sulfur and PPA-modified bitumen, indicating that addition of PPA increases the amount of H.sub.2S released.
Example 9H.SUB.2.S Analysis of Bitumen (Closed System)Bitumen with Added Sulfur and Polymer but No Scavenger
[0058] Bitumen with added sulfur and polymer was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. A one-gallon can of BP PG 64-22 bitumen was heated to fluidity at about 177 C., and then 3199.35 g of the fluid bitumen was then poured into another can. This sample was heated to 180 C. under high shear (3000-4000 rpm). Once 180 C. was reached, 99.00 g of SBS (3.0 wt % styrene-butadiene-styrene) polymer was added and mixed for 180 minutes at high shear while maintaining the temperature. 1.65 g of sulfur (0.05 wt %) was then added for a total mixture of 3300 g, and mixed for an additional 60 minutes at medium shear (2000 rpm) while maintaining temperature. This blend was then charged into separate steel quart cans in amounts of 500 g each (with one only having 300 g). Each quart can was capped (closed system) and then heated to fluidity at about 177 C. in an oven for 24 hours. One can was then punctured and an H.sub.2S measurement taken. The H.sub.2S reading showed a release of 31,000 ppm H.sub.2S from the sulfur and polymer-modified bitumen.
Example 10H.SUB.2.S Analysis of Bitumen (Closed System)Bitumen with Added Polymer, Sulfur and PPA but No Scavenger
[0059] Bitumen with added polymer, sulfur and PPA was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. A one-gallon can of BP PG 64-22 bitumen was heated to fluidity at about 177 C., and then 3182.85 g of the fluid bitumen was then poured into another can. This sample was heated to 180 C. under high shear (3000-4000 rpm). Once 180 C. was reached, 99.00 g of SBS (3.0 wt % styrene-butadiene-styrene) polymer was added and mixed for 180 minutes at high shear while maintaining the temperature. 1.65 g of sulfur (0.05 wt %) was then added and mixed for an additional 30 minutes at medium shear (2000 rpm) while maintaining temperature. 16.5 g of PPA (0.50 wt %) was then added and mixed for an additional 30 minutes at medium shear (2000 rpm) while maintaining temperature. This blend was then charged into separate steel quart cans in amounts of 500 g each (with one only having 300 g). Each quart can was capped (closed system) and then heated to fluidity at about 177 C. in an oven and held there for 24 hours. The cans were removed from the oven and one can was then punctured and an H.sub.2S measurement taken. The H.sub.2S reading showed a release of 13,000 ppm H.sub.2S from the polymer, sulfur and PPA-modified bitumen.
[0060] The following Examples illustrate the effect of the addition of scavenger to the four closed systems described above.
Example 11H.SUB.2.S Analysis of Bitumen (Closed System)Bitumen with Added Sulfur and Scavenger
[0061] Bitumen with added sulfur and two different scavengers was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. Two separate one-gallon cans of BP PG 64-22 bitumen were heated to fluidity at about 177 C., and then 3298.35 g of the fluid bitumen was then poured into another can. The samples were heated to 180 C. under low shear. Once 180 C. was reached, 1.65 g of sulfur (0.05 wt %) was added to each sample for a total mixture of 3300 g, and mixed for 60 minutes while maintaining the temperature. The 3300 g blends were then charged into separate steel quart cans in amounts of 500 g each (with two only having 300 g). Each quart can was capped (closed system) and then re-heated for about 20 minutes to fluidity at about 177 C. equipped in an oven. Four cans were removed from the oven and injected with one scavenger as follows
TABLE-US-00008 TABLE 7 Bitumen with added sulfur and scavenger Blend Scavenger type and amount PG 64-22 + 0.05% Sulfur 0.125 wt % Scavenger C 0.250 wt % Scavenger C 0.125 wt % Scavenger F 0.250 wt % Scavenger F
[0062] The cans were then tumbled for about 10 minutes for mixing, and then placed back in the oven for 24 hours at 177 C. Each can was then punctured and an H.sub.2S measurement taken. The H.sub.2S results were as follows
TABLE-US-00009 TABLE 8 H.sub.2S Release from Bitumen with added sulfur and scavenger Blend Scavenger type and amount H.sub.2S (ppm) PG 64-22 + 0.05% None (Ex. 11 above) 60,000 Sulfur 0.125 wt % Scavenger C 15,000 0.250 wt % Scavenger C too low to detect 0.125 wt % Scavenger F 13,000 0.250 wt % Scavenger F too low to detect
[0063] The above results illustrate that different scavengers can reduce the amount of H.sub.2S released from bitumen.
Example 12H.SUB.2.S Analysis of Bitumen (Closed System)Bitumen with Added Sulfur, PPA and Scavenger
[0064] Bitumen with added sulfur, PPA and two different scavengers was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. Two separate one-gallon cans of BP PG 64-22 bitumen were heated to fluidity at about 177 C., and then 3281.85 g of the fluid bitumen was then poured into another can. This sample was heated to 180 C. under low shear. Once 180 C. was reached, 1.65 g of sulfur (0.05 wt %) was added and mixed for 30 minutes while maintaining the temperature. 16.5 g of PPA (0.50 wt %) was then added for a total mixture of 3300 g, and mixed for an additional 30 minutes while maintaining temperature. The 3300 g blends were then charged into separate steel quart cans in amounts of 500 g each (with two only having 300 g). Each quart can was capped (closed system) and then re-heated for about 20 minutes to fluidity at about 177 C. equipped in an oven. Four cans were removed from the oven and injected with one scavenger as follows
TABLE-US-00010 TABLE 9 Bitumen with added sulfur, PPA and scavenger Blend Scavenger type and amount PG 64-22 + 0.05% Sulfur + 0.125 wt % Scavenger C 0.50% PPA 0.250 wt % Scavenger C 0.125 wt % Scavenger F 0.250 wt % Scavenger F
[0065] The cans were then tumbled for about 10 minutes for mixing, and then placed back in the oven for 24 hours at 177 C. Each can was then punctured and an H.sub.2S measurement taken. The H.sub.2S results were as follows
TABLE-US-00011 TABLE 10 H.sub.2S Release from Bitumen with added sulfur, PPA and scavenger Blend Scavenger type and amount H.sub.2S (ppm) PG 64-22 + 0.05% Sulfur + None (Ex. 12 above) 105,000 0.50% PPA 0.125 wt % Scavenger C 7,500 0.250 wt % Scavenger C 700 0.125 wt % Scavenger F 90,000 0.250 wt % Scavenger F 85,000
[0066] The above results illustrate that Scavenger C (according to the present invention) can reduce the amount of H.sub.2S released from bitumen when modified with PPA and sulfur, whereas a commercially available Scavenger F cannot.
Example 13H.SUB.2.S Analysis of Bitumen (Closed System)Bitumen with Added Polymer, Sulfur and Scavenger
[0067] Bitumen with added polymer, sulfur and Scavenger C was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. A one-gallon can of BP PG 64-22 bitumen was heated to fluidity at about 177 C., and 3199.35 g of the fluid bitumen was then poured into another can. This sample was heated to 180 C. under high shear (3000-4000 rpm). Once 180 C. was reached, 99.00 g of SBS (3.0 wt % styrene-butadiene-styrene) polymer was added and mixed for 180 minutes at high shear while maintaining the temperature. 1.65 g of sulfur (0.05 wt %) was then added for a total mixture of 3300 g, and mixed for an additional 60 minutes at medium shear (2000 rpm) while maintaining temperature. The 3300 g blends were then charged into separate steel quart cans in amounts of 500 g each (with one only having 300 g). Each quart can was capped (closed system) and then re-heated for about 20 minutes to fluidity at about 177 C. equipped in an oven. Two cans were removed from the oven and injected with Scavenger C as follows
TABLE-US-00012 TABLE 11 Bitumen with added sulfur, polymer and scavenger Blend Scavenger type and amount PG 64-22 + 3.00% SBS + 0.125 wt % Scavenger C 0.05% Sulfur 0.250 wt % Scavenger C
[0068] The cans were then tumbled for about 10 minutes for mixing, and then placed back in the oven for 24 hours at 177 C. Each scavenger added can was then punctured and an H.sub.2S measurement taken. The H.sub.2S results were as follows
TABLE-US-00013 TABLE 12 H.sub.2S Release from Bitumen with added sulfur, polymer and scavenger Blend Scavenger type and amount H.sub.2S (ppm) PG 64-22 + 3.00% None (Ex. 13 above) 31,000 SBS + 0.05% Sulfur 0.125 wt % Scavenger C 2,000 0.250 wt % Scavenger C too low to detect
[0069] The above results illustrate that Scavenger C (according to the present invention) can reduce the amount of H.sub.2S released from bitumen when modified with polymer crosslinked with sulfur.
Example 14H.SUB.2.S Analysis of Bitumen (Closed System)Bitumen with Added Polymer, Sulfur, PPA and Scavenger
[0070] Bitumen with added polymer, sulfur, PPA and Scavenger C was evaluated for hydrogen sulfide (H.sub.2S) generation as follows. A one-gallon can of BP PG 64-22 bitumen was heated to fluidity at about 177 C., and then 3182.85 g of the fluid bitumen was then poured into another can. This sample was heated to 180 C. under high shear (3000-4000 rpm). Once 180 C. was reached, 99.00 g of SBS (3.0 wt % styrene-butadiene-styrene) polymer was added and mixed for 180 minutes at high shear while maintaining the temperature. 1.65 g of sulfur (0.05 wt %) was then added and mixed for an additional 60 minutes at medium shear (2000 rpm) while maintaining temperature. 16.5 g of PPA (0.50 wt %) was then added and mixed for an additional 30 minutes at medium shear (2000 rpm) while maintaining temperature. The 3300 g blends were then charged into separate steel quart cans in amounts of 500 g each (with two only having 300 g). Each quart can was capped (closed system) and then re-heated for about 20 minutes to fluidity at about 177 C. equipped in an oven. Two 500 g cans were removed from the oven and injected with Scavenger C as follows
TABLE-US-00014 TABLE 13 Bitumen with added sulfur, polymer, PPA and scavenger Blend Scavenger type and amount PG 64-22 + 3.00% SBS + 0.125 wt % Scavenger C 0.05% Sulfur + 0.50% PPA 0.250 wt % Scavenger C
[0071] The cans were then tumbled for about 10 minutes for mixing, and then placed back in the oven for 24 hours at 177 C. Each can was then punctured and an H.sub.2S measurement taken. The H.sub.2S results were as follows
TABLE-US-00015 TABLE 14 H.sub.2S Release from Bitumen with added sulfur, polymer, PPA and scavenger Blend Scavenger type and amount H.sub.2S (ppm) PG 64-22 + 3.00% SBS + None (Ex. 14 above) 13,000 0.05% Sulfur + 0.50% PPA 0.125 wt % Scavenger C 9,800 0.250 wt % Scavenger C 1,400
[0072] The above results illustrate that Scavenger C (according to the present invention) can reduce the amount of H.sub.2S released from bitumen when modified with crosslinked polymer and PPA.
[0073] The scavenger composition according to the present invention as described above affords several advantages over powdered scavengers. These include (a) ease of metering into bitumen or asphalt, as a liquid scavenger composition is easier to meter than a powdered one; (b) elimination or reduction of dust potential; (c) the ability to inject the liquid composition to counter pressure build-up in piping, as liquids are substantially non-compressible; and (d) as previously noted, the compatibility of the copper salt or chelate component with PPA.
[0074] The above description discloses several methods and materials of the present invention. This invention is susceptible to modifications in the methods and materials, as well as alterations in the fabrication methods and equipment. Such modifications will become apparent to those skilled in the art from a consideration of this disclosure or practice of the invention disclosed herein. Consequently, it is not intended that this invention be limited to the specific embodiments disclosed herein, but that it cover all modifications and alternatives coming within the true scope and spirit of the invention as embodied in the attached claims.