Composite Substrate for Radio Frequency Signals and Method of Manufacturing a Composite Substrate
20200153076 ยท 2020-05-14
Inventors
- Senad Bulja (Dublin, IE)
- Wolfgang Templ (Sersheim, DE)
- Rose Fasano Kopf (Green Brook, NJ, US)
- Florian Pivit (Dublin, IE)
Cpc classification
H01Q15/0026
ELECTRICITY
H01P3/16
ELECTRICITY
H01Q15/0046
ELECTRICITY
B32B17/10174
PERFORMING OPERATIONS; TRANSPORTING
B32B7/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B32B7/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Composite substrate (1300; CS) for radio frequency, RF, signals comprising at least a first layer (1310; 1310a) of di-electric material and a second layer (1320; 1320a) of dielectric material, and at least one conductor layer (1330; 1330a) of an electrically conductive material arranged between said first layer (1310; 1310a) and said second layer (1320; 1320a), wherein said first layer (1310; 310a) and said second layer (1320; 1320a) and said conductor layer (1330; 1330a) each comprise optically transparent material.
Claims
1-15. (canceled)
16. A composite substrate for radio frequency, RF, signals comprising at least a first layer of dielectric material and a second layer of dielectric material, and at least one conductor layer of an electrically conductive material arranged between said first layer and said second layer, wherein said first layer and said second layer and said conductor layer each comprise optically transparent material, wherein said first layer of dielectric material and said second layer of dielectric material comprises a ceramic material.
17. The composite substrate according to claim 16, wherein said first layer of dielectric material or said second layer of dielectric material comprises a ceramic material.
18. The composite substrate according to claim 16, wherein said at least one conductor layer comprises indium tin oxide.
19. The composite substrate according to claim 16, wherein a ratio of an aggregated layer thickness of said first layer and said second layer with respect to a thickness of said conductor layer ranges from about 1:10 to about 1:100.
20. The composite substrate according to claim 19, wherein a ratio of an aggregated layer thickness of said first layer and said second layer with respect to a thickness of said conductor layer is about 1:50.
21. The composite substrate according to claim 16, wherein a layer thickness of said first layer and said second layer is in a range between about 1 nm to about 200 nm.
22. The composite substrate according to claim 16, wherein a layer thickness of said first layer or said second layer is in a range between about 1 nm to about 200 nm.
23. The composite substrate according to claim 16, wherein a layer thickness of said conductor layer is in a range between about 200 nm to about 4000 nm.
24. A filter for radio frequency, RF, signals (RFi), comprising a first coupling layer, a second coupling layer, and at least one resonator layer arranged between said first coupling layer and said second coupling layer, wherein said resonator layer comprises at least one composite substrate for radio frequency, RF, signals comprising at least a first layer of dielectric material and a second layer of dielectric material, and at least one conductor layer of an electrically conductive material arranged between said first layer and said second layer, wherein said first layer and said second layer and said conductor layer each comprise optically transparent material, wherein said first layer of dielectric material and said second layer of dielectric material comprises a ceramic material, wherein said first coupling layer and said second coupling layer each comprise optically transparent material.
25. The filter according to claim 21, wherein n further resonator layers are provided, wherein n is a positive integer and wherein adjacent to each of said further resonator layers an associated further coupling layer is provided.
26. The filter according to claim 21, wherein said optically transparent material of said first coupling layer and said second coupling layer is substantially transparent for a visible wavelength range, wherein particularly said visible wavelength range extends between about 390 nm and about 700 nm.
27. The filter according to claim 21, wherein at least one of said first coupling layer and said second coupling layer comprises glass.
28. The filter according to claim 21, wherein said filter is a bandpass filter, a center frequency of said bandpass filter being about 60.5 GHz, and wherein a bandwidth of said filter is about 7 GHz.
29. The filter according to claim 21, wherein at least one of said first coupling layer and said second coupling layer is configured as a quarter-wavelength transformer for said RF signals.
30. The filter according to claim 21, wherein a dielectric permittivity _res of said at least one resonator layer is chosen depending on the equation _res=_it/K.sup.2, wherein _it is a dielectric permittivity of a coupling layer adjacent to said resonator layer, and wherein K is a coupling coefficient.
31. A method of manufacturing a composite substrate for radio frequency, RF, signals, wherein said method comprises the following steps: providing a first layer of dielectric material, providing a second layer of dielectric material, and providing at least one conductor layer of an electrically conductive material between said first layer and said second layer, wherein said first layer and said second layer and said conductor layer each comprise optically transparent material, wherein said first layer of dielectric material and/or said second layer of dielectric material comprises a ceramic material.
32. The method of manufacturing according to claim 31, wherein said first layer of dielectric material or said second layer of dielectric material comprises a ceramic material.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0022] Further features, aspects and advantages of the illustrative embodiments are given in the following detailed description with reference to the drawings in which:
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
DESCRIPTION OF THE EMBODIMENTS
[0035]
[0036] In other embodiments, more than said two layers 1310, 1320 of dielectric material and/or said one conductor layer 1330 are possible.
[0037] According to Applicant's analysis, the stacked layer configuration of the composite substrate 1300 also advantageously enables to provide RF substrates with comparatively large (relative) dielectric permittivity values, which may be precisely controlled by appropriately choosing geometric properties of the different layers and their material properties.
[0038] According to further embodiments, said at least one conductor layer 1330 comprises indium tin oxide, ITO. As an example, according to an embodiment, ITO structures may be used for forming said at least one conductor layer 1330 which comprise a conductivity of about 1.3810.sup.5 S/m (Siemens per meter). According to further embodiments, other transparent conductors with different electric conductivities (higher or lower than that of ITO) may be used.
[0039] According to further embodiments, said first layer 1310 of dielectric material and/or said second layer 1320 of dielectric material comprises a ceramic material, e.g. a transparent ceramic material. As an example, according to an embodiment, a transparent ceramic material may be used which comprises a (relative) dielectric permittivity of up to about 40.
[0040] According to further embodiments, a ratio of an aggregated layer thickness of said first layer 1310 and said second layer 1320 with respect to a thickness h2 (measured along the z axis of
[0041] According to further exemplary embodiments, a layer thickness of said first layer 1310 and/or said second layer 1320 is in a range between about 1 nm to about 200 nm respectively.
[0042] According to further exemplary embodiments, a layer thickness h2 of said conductor layer 1330 is in a range between about 400 nm to about 4000 nm, preferably between about 800 nm to about 1200 nm.
[0043] One exemplary field of application of the composite substrate 1300 is the field of RF signal communications, particularly mm-wave communications. Even though theoretically offering an unprecedented amount of data transmission, mm-wave communications are inherently short range in nature due to the wavelengths of e.g. tens of GHz (gigahertz) and their related quasi-optical propagation properties. This is particularly true for the licence-free frequency band in the 57-64 GHz. Here, electromagnetic (EM) waves not only greatly suffer from oxygen absorption, which peaks at 60 GHz, but also from obstacle refraction (such as windows). This is particularly true for the cases of indoor mm-wave signal reception from signals which have been generated at outdoor in wireless fixed access scenarios. In this case, the outdoor mm-wave signal is primarily reflected off the glass interface due to the differences in the dielectric permittivities of the involved transmission media (free air, window material such as glass, and the like). For these settings, advantageously, the composite substrate 1300 according to the embodiments may be used to provide resonators and/or waveguide structures that operate within the mm-wave range from the RF signal point of view, which in addition are optically transparent.
[0044] As a further example, the composite substrate 1300 according to the embodiments may be used to enable penetration of RF mm-wave signals through a glass interface without substantially impairing (apart from a minimal signal attenuation) the visual characteristics that windows are intended to serve. In other words, according to some exemplary embodiments, the composite substrate 1300 according to the embodiments may e.g. be used to construct a visually transparent impedance matching network that enables RF signals e.g. within the mm-wave range to be coupled from free air into glass and vice versa. Additionally, by appropriately combining several material layers with at least one composite substrate 1300 according to the embodiments, an RF signal filter may be implemented, which is transparent for optical signals, too.
[0045]
[0046] The composite substrate CS of
[0047] An equivalent dielectric substrate CS, which corresponds regarding its macroscopic permittivity with the composite substrate CS of
[0048] According to an embodiment, the composite macroscopic value of the dielectric constant of the stack CS, CS formed in the way presented in
wherein
(.sub.0 being the dielectric permittivity of vacuum) and k.sub.0 is the propagation constant in free space,
with c being the velocity of light in free space and denotes an angular frequency of a signal (with =2f, wherein f is the signal frequency). The expression
represents the propagation constant in conductors, where
represents the skin depth.
[0049] From equation (1) it can be seen that the dielectric constant of a composite structure CS of
[0050] Let us assume that, according to an embodiment, the base layer 1320a of
e.g., would suffice. The dielectric permittivity and its corresponding loss tangent of the stack formed in this way are shown in
[0051] These figures demonstrate that, according to some embodiments, high values of dielectric permittivity are obtainable using transparent conductors 1330a and thin and preferably transparent ceramics 1310a, 1320a. The composite loss tangent of this material stack CS (
[0052] According to further embodiments, different values for the dielectric permittivity of the optically transparent composite substrate CS (
[0053]
[0054] According to some embodiments, said optically transparent material of said first coupling layer 110 and said second coupling layer 120 is substantially transparent for a visible wavelength range, wherein particularly said visible wavelength range extends between about 390 nm and about 700 nm.
[0055] However, for an incident RF signal RFi, e.g. in the mm-wave range (e.g., around 60 GHz), the filter 100 may comprise a non-constant transfer function, e.g. for implementing a bandpass filter, so that at an output (bottom surface of
[0056]
[0057] At a frequency of operation, the admittance transformers Y1, Y2, Yn may preferably be 90 long, e.g. have an electric length corresponding with 90 degrees or a quarter wavelength, thus operating as quarter-wavelength impedance transformers, where their characteristic admittance value determines an amount coupling between any two consecutive resonators. In view of this statement, a filter 100 (
[0058] For further explanation, in the following, the structure 12 of
[0059] The starting point for the following examination is the Helmholtz equation in source-free media, i.e.
.sup.2E+k.sup.2E=0 for k=.sup.2.(equation 2).
[0060] For planar waves without a guided component, it can be shown that the solution of this equation for the three different media M1, M2, M3 can be expressed as:
E.sub.1(z)=E.sub.1.sup.+e.sup.jk.sup.
E.sub.2(z)=E.sub.2.sup.+e.sup.jk.sup.
E.sub.3(z)=E.sub.3.sup.+e.sup.jk.sup.
wherein k1, k2, k3 are respective constants associated with the media M1, M2, M3.
[0061] It is assumed that the direction of the fields of equation 3 is in the x direction, perpendicular to the z axis, as indicated in
[0062] The corresponding H field is found from Maxwell's first curl equation, E=jH, to yield:
H.sub.1(z)=Y.sub.1E.sub.1.sup.+e.sup.jk.sup.
H.sub.2(z)=Y.sub.2E.sub.2.sup.+e.sup.jk.sup.
H.sub.3(z)=Y.sub.3E.sub.3.sup.+e.sup.jk.sup.
where,
represent intrinsic, characteristic impedances. The direction of the H fields in equation 4 is in the y direction, i.e. it is directed towards the viewer.
[0063] A coupling coefficient is, in general, defined as the ratio of current densities. Since the magnetic field strength, H, is in effect given by current intensity per unit length, we can define the coupling coefficient (the amount of energy passed on to dielectric medium M3 from medium M1) of
[0064] According to some embodiments, solving equations 3 and 4 with appropriate boundary conditions, the coupling coefficient K obtained by equation 5 becomes
[0065] Since for the vast majority of dielectrics, .sub.r=1, equation 6 simplifies to
[0066] In other words, according to some embodiments, the coupling between the two dielectric media M1, M3 is proportional to the ratio of the dielectric permittivity of the separating medium M2 and the dielectric permittivity of the receiving medium M3.
[0067] According to preferred embodiments, for making the findings given by equation 7 particularly useful in filter design, the coupling coefficient K given by equation 7 may exemplarily be selected to be in the range between 0.01 to 0.1.
[0068] As an example, if it is assumed that the coupling between medium M1 and medium M3 occurs through glass (medium M2) with a dielectric permittivity of .sub.r2=4, coupling coefficients of 0.05 to 0.1 are achieved when the dielectric constant of medium M3 is 1600 and 400. Such comparatively high values of relative dielectric constants are impossible to obtain using conventional standard ceramics of prior art, which typically have values up to 200 at most. Furthermore, in addition to the requirement for a high dielectric constant, such a dielectric needs also to be transparent. This appears to be an unsurmountable task using conventional dielectrics.
[0069] However, high values of the dielectric constant can be obtained in an artificial way, such as proposed by the principle of the embodiments, cf. the composite substrate 1300 of
[0070] According to some embodiments, the dielectric media M1 and M3 of
[0071] According to an embodiment, the dielectric medium M2 is assumed to be ordinary glass, with a relative dielectric permittivity of 4. Of course, for other embodiments, other dielectric media can be used for this purpose, but that would, of course, result in changes of the relative dielectric permittivity for media M1 and M3 in some applications.
[0072] As a further embodiment, an n-pole filter 100a designed using the principle according to the embodiments as explained above is shown on
[0073] In the following, a filter 100b according to a further embodiment is depicted by
with input and output couplings of k.sub.in=k.sub.out=0.11256. More specifically,
[0074] The filter 100b comprises admittance transformers it1, it2, it3, it4, which may be 90 long at the frequency of operation. In other words, the admittance transformers it1, it2, it3, it4 are configured as quarter-wavelength transformers. As an example, for the admittance transformers it1, it2, it3, it4, glass layers are used, with .sub.r2=4, so that a length of the transformers (layer thickness along a horizontal direction in
[0075] According to further embodiments, a ceramic substrate with a lower value of the dielectric constant can also be used for the realisation of a filter in accordance with the above explained principle. However, this may require the values of the effective dielectric permittivities and their respective thicknesses to be recalculated or adapted, respectively.
[0076] The filter according to the embodiments, e.g. the embodiment 100c of
[0077] Of course, the principle according to the embodiments is not limited to providing 3-pole filtersthe order can be increased to suit a particular application using conventional filter design wisdom, whereby advantageously optically transparent RF filters are obtained.
[0078] While the principle according to the embodiments is particularly well-suited for materials for RF signals in the mm-wave range, other RF ranges (lower and/or higher frequencies) are also possible.
[0079] While the principle according to the embodiments is particularly well-suited for optical transparency in the visible wavelength range (for the human eye), other wavelength ranges (e.g., infrared (IR) range) are also possible by choosing appropriate materials for the layers 110, 120, 130 (
[0080] As already mentioned above, according to further embodiments, in addition to a single resonator layer 130 as depicted by the filter embodiment 100 of
[0081] According to a preferred embodiment, at least one of said first coupling layer 110 and said second coupling layer 120 comprises glass. If further coupling layers are provided, they (or at least one of them) may also comprise glass.
[0082] According to a preferred embodiment, a dielectric permittivity _res of at least one resonator layer 130 (
[0083] Further embodiments feature a structure, particularly building or vehicle, comprising at least one filter according to the embodiments. In this respect,
[0084] According to some embodiments, the windshield may also be made from laminated safety glass, which may have one or more integrated polymer foils. As an example, these polymer foils may also be used as a dielectric medium for applying the principle according to the embodiments.
[0085]
[0086] The principle according to the embodiments enables to create optically transparent windows and screens e.g. for buildings, vehicles and aircraft which may be configured to also be highly transparent (or transmissive, respectively) to specific desired RF bands, while blocking other undesired bands. Such RF substrates and filters according to the embodiments may also be applied to existing (preferably transparent) structures to extend their functionality regarding the RF signal filter aspect.
[0087] The principle according to the embodiments may also be used for embedded waveguide and/or antenna structures.
[0088] The description and drawings merely illustrate the principles of the invention. It will thus be appreciated that those skilled in the art will be able to devise various arrangements that, although not explicitly described or shown herein, embody the principles of the invention and are included within its spirit and scope. Furthermore, all examples recited herein are principally intended expressly to be only for pedagogical purposes to aid the reader in understanding the principles of the invention and the concepts contributed by the inventor(s) to furthering the art, and are to be construed as being without limitation to such specifically recited examples and conditions. Moreover, all statements herein reciting principles, aspects, and embodiments of the invention, as well as specific examples thereof, are intended to encompass equivalents thereof.
[0089] It should be appreciated by those skilled in the art that any block diagrams herein represent conceptual views of illustrative circuitry embodying the principles of the invention. Similarly, it will be appreciated that any flow charts, flow diagrams, state transition diagrams, pseudo code, and the like represent various processes which may be substantially represented in computer readable medium and so executed by a computer or processor, whether or not such computer or processor is explicitly shown.
[0090] A person of skill in the art would readily recognize that steps of various above-described methods can be performed by programmed computers. Herein, some embodiments are also intended to cover program storage devices, e.g., digital data storage media, which are machine or computer readable and encode machine-executable or computer-executable programs of instructions, wherein said instructions perform some or all of the steps of said above-described methods. The program storage devices may be, e.g., digital memories, magnetic storage media such as a magnetic disks and magnetic tapes, hard drives, or optically readable digital data storage media. The embodiments are also intended to cover computers programmed to perform said steps of the above-described methods.
[0091] It should be appreciated by those skilled in the art that any block diagrams herein represent conceptual views of illustrative circuitry embodying the principles of the invention. Similarly, it will be appreciated that any flow charts, flow diagrams, state transition diagrams, pseudo code, and the like represent various processes which may be substantially represented in computer readable medium and so executed by a computer or processor, whether or not such computer or processor is explicitly shown.