HIGH HEAT DISSIPATING THIN FILM AND METHOD FOR MANUFACTURING SAME
20200147929 ยท 2020-05-14
Assignee
Inventors
Cpc classification
Y10T428/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H05K7/20854
ELECTRICITY
B32B15/20
PERFORMING OPERATIONS; TRANSPORTING
H05K7/2039
ELECTRICITY
B82Y30/00
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
H05K7/20427
ELECTRICITY
B32B37/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B32B15/04
PERFORMING OPERATIONS; TRANSPORTING
B32B15/20
PERFORMING OPERATIONS; TRANSPORTING
B32B7/12
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is a high heat radiation thin film. The high heat radiation thin film may comprise a metal substrate, and a carbon layer which is disposed on the metal substrate and is thicker than 2.5 nm and thinner than 10 nm.
Claims
1. A method of fabricating a high heat radiation thin film, the method comprising: preparing a metal substrate; forming a preliminary carbon layer by providing carbon ions onto the metal substrate; and forming a carbon layer on the metal substrate by heat-treating the metal substrate and the preliminary carbon layer, wherein the carbon layer has a thermal conductivity higher than a thermal conductivity of the preliminary carbon layer.
2. The method of claim 1, wherein a temperature of the heat treatment is controlled depending on a type of the metal substrate.
3. The method of claim 2, wherein the heat treatment is performed at more than 350 C. and less than 500 C., when the metal substrate comprises aluminum.
4. The method of claim 2, wherein the heat treatment is performed at more than 500 C. and less than 900 C., when the metal substrate comprises copper.
5. The method of claim 1, wherein the heat treatment is performed under an oxygen-free and hydrogen-free atmosphere.
6. The method of claim 1, wherein carbon atoms in the preliminary carbon layer are rearranged by the heat treatment so that the carbon layer comprises graphene.
7. The method of claim 1, wherein a thickness of the carbon layer is more than 2.5 nm and less than 10 nm.
8. A method of fabricating a high heat radiation thin film including a carbon material, the method comprising: preparing a first metal film; and forming a first carbon layer coming into direct contact with a first surface of the first metal film, wherein the forming of the first carbon layer comprises providing carbon ions onto the first surface of the first metal film, and heat-treating the first metal film provided with the carbon ions.
9. The method of claim 8, further comprising: forming a second carbon layer on a second surface which faces the first surface of the first metal film, wherein the forming of the second carbon layer comprises preparing a carbon coating material comprising graphite powder and binders, and coating the second surface of the first metal film.
10. The method of claim 9, wherein the first carbon layer includes a graphitic carbon layer, and the second carbon layer is thicker than the first carbon layer.
11. The method of claim 9, further comprising: bonding a second metal film onto the first carbon layer.
12. A high heat radiation thin film including a carbon material, the high heat radiation thin film comprising: a first metal film; and a first carbon layer coming into direct contact with a first surface of the first metal film, wherein the first carbon layer includes a graphitic carbon layer.
13. The high heat radiation thin film of claim 12, further comprising: a second carbon layer on a second surface which faces the first surface of the first metal film, wherein the second carbon layer comprises graphite powder and binders.
14. The high heat radiation thin film of claim 12, further comprising: a second metal film bonded onto the first carbon layer by an adhesive layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0051] Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the technical spirit of the present invention is not limited to the embodiments, but may be realized in different forms. The embodiments introduced herein are provided to sufficiently deliver the spirit of the present invention to those skilled in the art so that the disclosed contents may become thorough and complete.
[0052] When it is mentioned in the specification that one element is on another element, it means that the first element may be directly formed on the second element or a third element may be interposed between the first element and the second element. Further, in the drawings, the thicknesses of the membrane and areas are exaggerated for efficient description of the technical contents.
[0053] Further, in the various embodiments of the present invention, the terms such as first, second, and third are used to describe various elements, but the elements are not limited to the terms. The terms are used only to distinguish one element from another element. Accordingly, an element mentioned as a first element in one embodiment may be mentioned as a second element in another embodiment. The embodiments illustrated here include their complementary embodiments. Further, the term and/or in the specification is used to include at least one of the elements enumerated in the specification.
[0054] In the specification, the terms of a singular form may include plural forms unless otherwise specified. Further, the terms including and having are used to designate that the features, the numbers, the steps, the elements, or combination thereof described in the specification are present, and may be understood that one or more other features, numbers, step, elements, or combinations thereof may be added.
[0055] Further, in the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention unnecessarily unclear.
[0056]
[0057] Referring to
[0058] A preliminary carbon layer 120 may be formed by providing carbon ions onto the metal substrate 11 (S120). According to one embodiment, the providing of the carbon ions onto the metal substrate 11 may include disposing the metal substrate 11 in a chamber, and releasing the carbon ions from a carbon source by applying energy to the carbon source in the chamber. Specifically, the carbon ions may be released by disposing a carbon ingot in the chamber and applying heat or electric energy to the carbon ingot. In this case, the chamber may be under an inert gas atmosphere (for example, argon gas) and may have a pressure condition of 10-15 mTorr.
[0059] The preliminary carbon layer 12 may be formed in such a way that the carbon ions are deposited onto the metal substrate 11. According to one embodiment, the carbon atoms in the preliminary carbon layer 12 may be in a state of being randomly arranged.
[0060] According to one embodiment, the metal substrate 11 may be subjected to pre-treatment such that the carbon ions may be easily deposited onto the metal substrate 11. Specifically, for example, a passivation film (for example, an oxide film) may be formed on the metal substrate 11. Due to the passivation film, the carbon ions may be less inserted into the metal substrate 11. In contrast, if a plurality of the carbon ions are inserted into the metal substrate 11, it is not easy to form the preliminary carbon layer 12 on the metal substrate 11. In this case, it is not easy to fabricate a carbon layer 13 having graphene by heat-treating the preliminary carbon layer 12 as will be described below.
[0061] The carbon layer 13 may be formed on the metal substrate 11 by heat-treating the metal substrate 11 and the preliminary carbon layer 12. The carbon atoms in the preliminary carbon layer 12 may be rearranged by the heat treatment in a state of having been randomly arranged. Accordingly, the carbon layer 13 may include graphene formed in such a way that the carbon atoms in the preliminary carbon layer 12 are rearranged. In other words, the carbon layer 13 may have a honeycomb structure as shown in
[0062] According to one embodiment, the carbon layer 13 may include graphene as a whole. Alternatively, according to another embodiment, at least a part of the carbon layer 13 may include graphene, while a remaining part thereof may be in a state in which carbon atoms are randomly arranged. In other words, in a plane viewpoint, some areas of the carbon layer 13 may include graphene, while remaining some areas thereof may be in a state in which carbon atoms are randomly arranged. Alternatively, in a sectional viewpoint, some areas of the carbon layer 13 may include graphene, while remaining some areas thereof may be in a state in which carbon atoms are randomly arranged.
[0063] Accordingly, the carbon layer 13 may have a thermal conductivity higher than that of the preliminary carbon layer 12. Specifically, according to one embodiment, the thermal conductance of a high heat radiation thin film including the metal substrate 11 and the carbon layer 13 may be about 380 W/mk or more.
[0064] Compared to the case where a thickness of the carbon layer 13 is 2.5 nm or less or 10 nm or more, in the case where the thickness of the carbon layer 13 is more than 2.5 nm and less than 10 nm, a thin film including the metal substrate 11 and the carbon layer 13 may have a remarkably high thermal conductivity. Thus, according to one embodiment, the thickness of the carbon layer 13 may be more than 2.5 nm and less than 10 nm.
[0065] Further, according to one embodiment, a temperature of the heat treatment may be controlled depending on a type of the metal substrate 11. Accordingly, the thermal conductivity of the thin film including the metal substrate 11 and the carbon layer 13 may be controlled. Specifically, for example, if the metal substrate 11 includes aluminum and if the heat treatment is performed at 350 C. or less or 500 C. or more, the thermal conductivity may be deteriorated. Accordingly, if the metal substrate 11 includes aluminum, the heat treatment may be performed at more than 350 C. and less than 500 C. Alternatively, for another example, if the metal substrate 11 includes copper and if the heat treatment is performed at 500 C. or less or 900 C. or more, the thermal conductivity may be deteriorated. Accordingly, if the metal substrate 11 includes copper, the heat treatment may be performed at more than 500 C. and less than 900 C.
[0066] If the heat treatment is performed under an atmosphere including oxygen or under an atmosphere including hydrogen, the carbons included in the preliminary carbon layer 12 react with oxygen and hydrogen to produce CO2 and CH3 gases. Accordingly, it is not easy to fabricate the carbon layer 13 from the preliminary carbon layer 12. Accordingly, according to an embodiment of the present invention, the heat treatment may be performed under an oxygen-free and hydrogen-free atmosphere. Specifically, the heat treatment may be performed under a nitrogen gas atmosphere or under an inert gas atmosphere (for example, argon).
[0067] The heat treatment may be performed by various methods. According to one embodiment, the heat treatment may be performed by using a furnace. Alternatively, according to another embodiment, the heat treatment may be performed by a joule heating method. Specifically, the heat treatment may be performed by a method that allows a plurality of electrodes to come into contact with the preliminary carbon layer 12 and applies an electric current through the plurality of electrodes. In this case, a path of electric current may be formed between the plurality of electrodes, and some areas of the preliminary carbon layer 12 adjacent to the path of electric current or the entire preliminary carbon layer 12 may be converted into the carbon layer 12 (graphene). Accordingly, the carbon layer 12 may be easily formed by minimizing a heat-caused damage to the metal substrate 11 and locally applying a high temperature heat to the preliminary carbon layer 12.
[0068] According to an embodiment of the present invention, the carbon layer 13 including graphene may be formed on the metal substrate 11 by providing the carbon ions onto the metal substrate 11 to form the preliminary carbon layer 12, and then heat-treating the preliminary carbon layer 12. Accordingly, a thermal conductivity may be improved by the graphene in the carbon layer 13. Accordingly, a high heat radiation thin film including the metal substrate 11 and the carbon layer 13 may be provided.
[0069] Further, according to an embodiment of the present invention, the high heat radiation thin film may be fabricated by a simple process of providing the carbon ions onto the metal substrate 11 and performing a heat treatment as described in detail above.
[0070] Hereinafter, the description will be made on specific experimental embodiments and the results thereof with regard to the high heat radiation thin film according to an embodiment of the present invention as described in detail above and the method of fabricating the same.
[0071] Fabricating of High Heat Radiation Thin Films According to Experimental Examples 1-1 to 1-3
[0072] A 30 m aluminum substrate was prepared as a metal substrate. Carbon ions were provided onto the aluminum substrate to form a preliminary carbon layer, and then a heat treatment process was performed at 400 C. Specifically, the heat treatment process was performed for 30 minutes while raising a temperature at 15 C./min. According to Experimental Embodiments 1-1 to 1-3 of the present invention, a high heat radiation thin film with a 2.5 nm carbon layer, a 5 nm carbon layer and a 10 nm carbon layer formed on the aluminum substrate was fabricated.
[0073] Thin Film According to Comparative Embodiment 1-1
[0074] A 30 m aluminum substrate was prepared as a Comparative Embodiment of the high heat radiation thin films according to Experimental Embodiments 1-1 to 1-3 of the present invention as described in detail above.
[0075] Thin Film According to Comparative Embodiment 1-2
[0076] A 30 m aluminum substrate was prepared as a Comparative Embodiment of the high heat radiation thin films according to Experimental Embodiments 1-1 to 1-3 of the present invention as described in detail above, and carbon ions were provided onto the aluminum substrate to form a preliminary carbon layer with a thickness of 5 nm in the same way as the method according to Experimental Embodiments 1-1 to 1-3 as described in detail above. After that, the heat treatment process was not performed unlike the method according to Experimental Embodiments 1-1 to 1-3 as described in detail above.
[0077] The high heat radiation thin films according to Experimental Embodiments 1-1 to 1-3 and the thin films according to Comparative Embodiments 1-1 and 1-2 as described in detail above may be summarized as shown in the following Table 1.
TABLE-US-00001 TABLE 1 Thickness Temperature Metal of carbon of heat Thermal Classification substrate layer treatment conductivity Experimental Al 2.5 nm 400 C. 339 W/mK Embodiment 1-1 Experimental 5 nm 400 C. 384 W/mK Embodiment 1-2 Experimental 10 nm 400 C. 297 W/mK Embodiment 1-3 Comparative 221 W/mK Embodiment 1-1 Comparative 5 nm 236 W/mK Embodiment 1-2
[0078] Measuring of Thermal Conductivity of High Heat Radiation Thin Films According to Experimental Embodiments 1-1 to 1-3 and Thin Films According to Comparative Embodiments 1-1 and 1-2
[0079]
[0080] Referring to
TABLE-US-00002 TABLE 2 Thickness of Thermal Classification carbon layer conductivity Experimental 2.5 nm 339 W/mK Embodiment 1-1 Experimental 5 nm 384 W/mK Embodiment 1-2 Experimental 10 nm 297 W/mK Embodiment 1-3 Comparative 221 W/mK Embodiment 1-1 Comparative 5 nm 236 W/mK Embodiment 1-2
[0081] As may be seen from
[0082] Further, in case of the thin film according to Comparative Embodiment 1-2 without the heat treatment process performed after forming the preliminary carbon layer onto the aluminum substrate, it was measured that a thermal conductivity thereof is slightly higher than that of the aluminum thin film according to Comparative Embodiment 1-1 without the preliminary carbon layer and the carbon layer formed thereon. However, it may be confirmed that the thermal conductivity thereof is remarkably lower than that of the high heat radiation thin films according to Experimental Embodiments 1-1 to 1-3 with the carbon layer formed thereon by performing the heat treatment process.
[0083] Consequently, it may be confirmed that providing the carbon ions onto the aluminum substrate to form the preliminary carbon layer and performing the heat treatment process is an efficient method for improving the thermal conductivity of thin films.
[0084] Further, when comparing Examples 1-1 to 1-3 with each other, it may be confirmed that the thermal conductivity is controlled depending on the thickness of the carbon layer. Specifically, in the case where the thickness of the carbon layer is 5 nm according to Experimental Embodiment 1-2, it may be confirmed that the thermal conductivity thereof is remarkably higher than in the case where the thickness of the carbon layer is 2.5 nm according to Experimental Embodiment 1-1 and in the case where the thickness of the carbon layer is 10 nm according to Experimental Embodiment 1-3. Specifically, in the case of the high heat radiation thin film according to Experimental Embodiment 1-2, it may be confirmed that the thermal conductivity thereof is about at least 13% higher than that of the heat radiation thin film according to Experimental Embodiment 1-1 and the thermal conductivity thereof is about at least 29% higher than that of the high heat radiation thin film according to Experimental Embodiment 1-3.
[0085] Consequently, it may be confirmed that controlling the thickness of the carbon layer formed on the metal substrate to be more than 2.5 nm and less than 10 nm is an efficient method for improving the thermal conductivity of thin films.
[0086] Measuring of Thermal Conductivity Depending on Temperature of Heat Treatment
[0087]
[0088] Referring to
TABLE-US-00003 TABLE 3 Thickness Temperature Metal of carbon of heat Thermal Classification substrate layer treatment conductivity Experimental Al 10 nm 300 C. 245 W/mK Embodiment 350 C. 256 W/mK 1-3 400 C. 297 W/mK 450 C. 290 W/mK 500 C. 241 W/mK 600 C. 203 W/mK
[0089] As may be seen from
[0090] Consequently, with regard to the heat treatment process for fabricating the carbon layer after forming the preliminary carbon layer on the aluminum substrate, it may be confirmed that adjusting the temperature thereof to be more than 350 C. and less than 500 C. is an efficient method for improving the thermal conductivity of thin films.
[0091] Fabricating of High Heat Radiation Thin Films According to Experimental Embodiments 2-1 to 1-6
[0092] A 35 m copper substrate was prepared as a metal substrate. Carbon ions were provided onto the copper substrate to form a preliminary carbon layer, and then a heat treatment process was performed while varying a temperature. Specifically, the heat treatment process was performed for 30 minutes at 400 C., 500 C., 600 C., 700 C., 800 C. and 900 C. while raising a temperature at 15 C./min, and thus a high heat radiation thin film with a 5 nm-thick carbon layer formed on the copper substrate was fabricated according to Experimental Embodiments 2-1 to 2-6 of the present invention.
[0093] Thin Film According to Comparative Embodiment 2-1
[0094] A 35 m copper substrate was prepared as a Comparative Embodiment of the high heat radiation thin films according to Experimental Embodiments 2-1 to 2-6 of the present invention as described in detail above.
[0095] Thin Film According to Comparative Embodiment 2-2
[0096] A 35 m copper substrate was prepared as a Comparative Embodiment of the high heat radiation thin films according to Experimental Embodiments 2-1 to 2-6 of the present invention as described in detail above, and carbon ions were provided onto the copper substrate to form a preliminary carbon layer with a thickness of 5 nm in the same way as the method according to Experimental Embodiments 2-1 to 2-6 as described in detail above. After that, the heat treatment process was not performed unlike the method according to Experimental Embodiments 2-1 to 2-6 as described in detail above.
[0097] The high heat radiation thin films according to Experimental Embodiments 2-1 to 2-6 and the thin films according to Comparative Embodiments 2-1 and 2-2 as described in detail above may be summarized as shown in the following Table 4.
TABLE-US-00004 TABLE 4 Thickness Temperature Metal of carbon of heat Classification substrate layer treatment Experimental Cu 5 nm 400 C. Embodiment 2-1 Experimental 500 C. Embodiment 2-2 Experimental 600 C. Embodiment 2-3 Experimental 700 C. Embodiment 2-4 Experimental 800 C. Embodiment 2-5 Experimental 900 C. Embodiment 2-6 Comparative Embodiment 2-1 Comparative 5 nm Embodiment 2-2
[0098] Measuring of Thermal Conductivity of High Heat Radiation Thin Films According to Experimental Embodiments 2-1 to 2-6 and Thin Films According to Comparative Embodiments 2-1 and 2-2
[0099]
[0100] Referring to
TABLE-US-00005 TABLE 5 Temperature of Thermal Classification heat treatment conductivity Experimental 400 C. 327 W/mK Embodiment 2-1 Experimental 500 C. 339 W/mK Embodiment 2-2 Experimental 600 C. 409 W/mK Embodiment 2-3 Experimental 700 C. 435 W/mK Embodiment 2-4 Experimental 800 C. 460 W/mK Embodiment 2-5 Experimental 900 C. 384 W/mK Embodiment 2-6 Comparative 298 W/mK Embodiment 2-1 Comparative 313 W/mK Embodiment 2-2
[0101] As may be seen from
[0102] Further, in case of the thin film according to Comparative Embodiment 2-2 without the heat treatment process performed after forming the preliminary carbon layer onto the copper substrate, it was measured that a thermal conductivity thereof is slightly higher than that of the copper thin film according to Comparative Embodiment 2-1 without the preliminary carbon layer and the carbon layer formed thereon. However, it may be confirmed that the thermal conductivity thereof is remarkably lower than that of the high heat radiation thin films according to Experimental Embodiments 2-1 to 2-6 with the carbon layer formed thereon by performing the heat treatment process.
[0103] Consequently, it may be confirmed that providing the carbon ions onto the copper substrate to form the preliminary carbon layer and performing the heat treatment process is an efficient method for improving the thermal conductivity of thin films.
[0104] Further, it may be confirmed that the thermal conductivity is controlled depending on the temperature of heat treatment. Specifically, in the case where the temperature of heat treatment is more than 500 C. and less than 900 C., it may be confirmed that the thermal conductivity thereof is remarkably higher than in the case where the temperature of heat treatment is 400-500 C. and in the case where the temperature of heat treatment is 900 C. Specifically, in the case where the temperature of heat treatment is 800 C., it was measured that the thermal conductivity thereof is highest as 460 W/mk and it was measured that the thermal conductivity thereof is about 41% higher than in the case where the temperature of heat treatment is 400 C.; about 36% higher than in the case where the temperature of heat treatment is 500 C.; and about 20% higher than in the case where the temperature of heat treatment is 900 C.
[0105] Consequently, with regard to the heat treatment for fabricating the carbon layer after forming the preliminary carbon layer on the copper substrate, it may be confirmed that adjusting the temperature thereof to be more than 500 C. and less than 900 C. is an efficient method for improving the thermal conductivity of thin films.
[0106] Further, referring to
[0107]
[0108] Referring to
[0109] The metal film 110 may include copper, aluminum or an alloy thereof. For example, a thickness of the metal film 110 may be 72 m.
[0110] The carbon layer 120 may be disposed on a first surface of the metal film 110. According to one embodiment, forming the carbon layer 120 may include forming a preliminary carbon layer by providing carbon ions onto the first surface of the metal film 110, and forming the carbon layer 120 on the metal film 110 by heat-treating the metal film 110 and the preliminary carbon layer.
[0111] According to one embodiment, the providing of the carbon ions onto the metal film 110 may include disposing the metal film 100 in a chamber, and releasing the carbon ions from a carbon source by applying energy to the carbon source in the chamber. Specifically, the carbon ions may be released by disposing a carbon ingot within the chamber and applying heat or electric energy to the carbon ingot. In this case, the chamber may be under an inert gas atmosphere (for example, argon gas) and may have a pressure condition of 10-15 mTorr. The preliminary carbon layer may be formed in such a way that the carbon ions are deposited onto the metal film 110. According to one embodiment, the carbon atoms in the preliminary carbon layer may be in a state of being randomly arranged.
[0112] According to one embodiment, the metal film 110 may be subjected to pre-treatment such that the carbon ions may be easily deposited onto the metal film 110. Specifically, for example, a passivation film (for example, an oxide film) may be formed on the metal film 110. Due to the passivation film, the carbon ions may be less inserted into the metal film 110. In contrast, if a plurality of the carbon ions are inserted into the metal film 110, it is not easy to form the preliminary carbon layer on the metal film 110. In this case, it is not easy to fabricate the carbon layer 120 by heat-treating the preliminary carbon layer. For example, the passivation film may include an oxide film as described in detail above, or may include an alloy film, specifically an alloy film of nickel (Ni) and chrome (Cr) (a rate of nickel and chrome is 95:5). Accordingly, the carbon layer 120 may be easily fixed and attached onto the metal film 110.
[0113] The carbon atoms in the preliminary carbon layer may be rearranged by the heat treatment in a state of having been randomly arranged. Accordingly, the carbon layer 120 may be a graphitic carbon layer formed in such a way that the carbon atoms in the preliminary carbon layer are rearranged.
[0114] According to one embodiment, a temperature of the heat treatment may be controlled depending on a type of the metal film 110, and thus a thermal conductivity of the thin film including the metal film 110 and the carbon layer 120 may be controlled. Specifically, for example, if the metal film 110 includes aluminum and if the heat treatment is performed at 350 C. or less or 500 C. or more, the thermal conductivity may be deteriorated. Accordingly, if the metal film 110 includes aluminum, the heat treatment may be performed at more than 350 C. and less than 500 C. Alternatively, for another example, if the metal film 110 includes copper and if the heat treatment is performed at 500 C. or less or 900 C. or more, the thermal conductivity may be deteriorated. Accordingly, if the metal film 110 includes copper, the heat treatment may be performed at more than 500 C. and less than 900 C.
[0115] If the heat treatment is performed under an atmosphere including oxygen or under an atmosphere including hydrogen, the carbons included in the preliminary carbon layer react with oxygen and hydrogen to produce CO2 and CH3 gases. Accordingly, it is not easy to fabricate the carbon layer 120 from the preliminary carbon layer. Accordingly, according to an embodiment of the present invention, the heat treatment may be performed under an oxygen-free and hydrogen-free atmosphere. Specifically, the heat treatment may be performed under a nitrogen gas atmosphere or under an inert gas atmosphere (for example, argon).
[0116] The heat treatment may be performed by various methods. According to one embodiment, the heat treatment may be performed by using a furnace. Alternatively, according to another embodiment, the heat treatment may be performed by a joule heating method. Specifically, the heat treatment may be performed by a method that allows a plurality of electrodes to come into contact with the preliminary carbon layer and applies an electric current through the plurality of electrodes. In this case, a path of electric current may be formed between the plurality of electrodes, and some areas of the preliminary carbon layer adjacent to the path of electric current or the entire preliminary carbon layer may be converted into the carbon layer 120. Accordingly, the carbon layer 120 may be easily formed by minimizing a heat-caused damage to the metal film 110 and locally applying a high temperature heat to the preliminary carbon layer.
[0117] The carbon layer 120 may be disposed on the adhesion layer 130. The adhesion layer 130 may include a pressure sensitive adhesive film. For example, a thickness of the adhesion layer 130 may be 32 m.
[0118]
[0119] Referring to
[0120] The metal film 110 may be copper, aluminum or an alloy thereof. For example, a thickness of the metal film 110 may be 70 m.
[0121] The first carbon layer 120a may be disposed on a first surface of the metal film 110. The first carbon layer 120a may include a graphitic carbon layer as described with reference to
[0122] The second carbon layer 120b may be disposed on a second surface of the metal film 110. The second carbon layer 120b may include a carbon material (for example, graphite powder, graphene, CNT, etc.). For example, a thickness of the second carbon layer 120b may be 5 m. According to one embodiment, forming the second carbon layer 120b may include preparing a carbon material including graphite powder and binders, and coating the second surface of the metal film 110.
[0123] According to one embodiment, before the second carbon layer 120b is formed on the second surface of the metal film 110, the first carbon layer 120a may be formed on the first surface of the metal film 100 before the second carbon layer 120b is formed thereon. Accordingly, the second carbon layer 120b may be prevented from being damaged and deteriorated by a heat treatment process which is performed during a process of fabricating the first carbon layer 120a.
[0124] The adhesion layer 130 may be disposed on the second carbon layer 120b. The adhesion layer 130 may be a pressure sensitive adhesive film. For example, a thickness of the adhesion layer 130 may be 25 m.
[0125]
[0126] Referring to
[0127] The first metal film 110a may include copper, aluminum or an alloy thereof. For example, a thickness of the first metal film 110 may be 25 m.
[0128] The first carbon layer 120a may be disposed on a first surface of the first metal film 110a. The first carbon layer 120a may include a graphitic carbon layer as described with reference to
[0129] The second carbon layer 120b may be disposed on a second surface of the first metal film 110a. The second carbon layer 120b may include a carbon material (for example, graphite powder, graphene, CNT, etc.). For example, a thickness of the second carbon layer 120b may be 5 m. According to one embodiment, the second carbon layer 120b may be formed by the method as described with reference to
[0130] According to one embodiment, before the second carbon layer 120b is formed on the second surface of the metal film 110, the first carbon layer 120a may be formed on the first surface of the metal film 100a before the second carbon layer 120b is formed thereon.
[0131] The first adhesion layer 130a may be disposed on the second carbon layer 120b. The adhesion layer 130a may include a pressure sensitive adhesive film. For example, a thickness of the adhesion layer 130a may be 25 m.
[0132] The second metal film 110b may include copper, aluminum or an alloy thereof. For example, a thickness of the second metal film 110b may be 35 m.
[0133] The second adhesion layer 130b may be provided between the second metal film 110b and the first carbon layer 120a. In other words, the second metal film 110b may be bonded onto the first carbon layer 120a by the second adhesion layer 130b.
[0134] The second adhesive layer 130b may include a pressure sensitive adhesive film. For example, a thickness of the second adhesion layer 130b may be 5 m.
[0135] The first metal film 110a, the first carbon layer 120a, the second carbon layer 120b and the first adhesion layer 130a may be defined as a first film structure, and the second metal film 110b and the second adhesion layer 130b may be defined as a second film structure. According to one embodiment, after the first film structure and the second film structure are fabricated respectively as described in detail above, the first film structure and the second film structure may be bonded onto each other by the second adhesion layer 130b to provide one high heat radiation thin film.
[0136] Hereinafter, the description will be made on the results of evaluating the property of the high heat radiation thin films including carbon materials according to specific experimental embodiments of the present invention.
[0137]
[0138] Referring to
[0139]
[0140] Referring to
[0141] As may be confirmed from the following Tables 6 to 9, it may be confirmed that using a rolled copper film improves a heat radiation effect compared to using an electrolytic deposited copper film. Further, it may be confirmed that a structure of Experimental Embodiment 3-7, that is, a structure of sequentially laminating an adhesion layer, a graphitic carbon layer and a metal film of roller copper has the most excellent heat radiation property.
TABLE-US-00006 TABLE 6 Classification Experimental Experimental Embodiment 3-1 Embodiment 3-2 Experiment No. 1 2 1 2 80 C. SP1 80.0 80.0 80.0 80.0 SP2 70.5 70.6 70.6 70.4 SP3 68.0 68.0 68.0 67.5 SP4 62.9 63.8 64.2 63.5 SP5 55.5 55.7 56.2 55.6 SP6 48.4 48.6 49.4 48.5 SP7 42.9 42.7 43.4 42.6 SP8 38.5 38.1 39.1 38.0 SP9 35.5 34.7 35.7 34.5 SP10 32.9 32.5 33.5 32.4 T (SP2-SP10) 37.6 38.1 37.1 38.0 T (SP2-SP10) 37.9 37.6 mean
TABLE-US-00007 TABLE 7 Classification Experimental Experimental Embodiment 3-3 Embodiment 3-4 Experiment No. 1 2 1 2 80 C. SP1 80.0 80.0 80.0 80.0 SP2 70.7 70.8 71.1 70.4 SP3 68.5 68.6 68.9 68.1 SP4 64.0 63.8 64.8 64.1 SP5 56.1 55.9 57.2 56.4 SP6 48.9 49.1 50.0 49.4 SP7 43.2 43.4 44.3 43.3 SP8 38.7 38.9 39.7 38.8 SP9 35.7 35.8 36.4 35.3 SP10 33.2 33.2 34.1 33.1 T (SP2-SP10) 37.5 37.6 37.0 37.3 T (SP2-SP10) 37.6 37.2 mean
TABLE-US-00008 TABLE 8 Classification Experimental Experimental Embodiment 3-5 Embodiment 3-6 Experiment No. 1 2 1 2 80 C. SP1 80.0 80.0 80.0 80.0 SP2 70.4 70.0 70.8 70.8 SP3 68.1 67.7 68.9 68.7 SP4 64.3 63.2 65.2 65.0 SP5 57.0 55.4 57.7 57.5 SP6 49.7 48.1 50.8 50.3 SP7 43.9 42.3 45.0 44.5 SP8 39.3 37.7 40.3 39.9 SP9 36.0 34.4 36.7 36.5 SP10 33.5 32.2 34.2 34.1 T (SP2-SP10) 36.9 37.8 36.6 36.7 T (SP2-SP10) 37.4 36.7 mean
TABLE-US-00009 TABLE 9 Classification Experimental Experimental Embodiment 3-7 Embodiment 3-8 Experiment No. 1 2 1 2 80 C. SP1 80.0 80.0 80.0 80.0 SP2 70.5 70.5 70.6 70.5 SP3 68.0 68.0 68.3 68.2 SP4 64.5 63.5 64.2 63.9 SP5 57.0 56.7 56.7 56.3 SP6 50.5 49.9 50.1 49.5 SP7 44.6 44.5 44.6 43.7 SP8 40.3 40.0 40.0 39.3 SP9 36.8 36.7 36.7 36.2 SP10 34.7 34.3 34.5 34.1 T (SP2-SP10) 35.8 36.2 36.1 36.4 T (SP2-SP10) 36.0 36.3 mean
[0142]
[0143] Referring to
[0144] As may be seen from the following Tables 10 to 33, it may be confirmed that a heat radiation effect is relatively high in case of using a rolled copper film. Further, it may be confirmed that a structure of Experimental Embodiment 3-7, that is, a structure of sequentially laminating an adhesion layer, a graphitic carbon layer and a metal film of roller copper has the most excellent heat radiation property.
TABLE-US-00010 TABLE 10 Classification Experimental Experimental (1st experiment) Embodiment 3-1 Embodiment 3-2 Heat source SP1 50.0 max min 50.0 max min 0 SP2 46.8 11.8 46.8 12 SP3 41.8 43 SP4 35 34.8 90 SP5 46.3 10.1 46.4 10.2 Rotation SP6 43.1 41.2 SP7 36.2 36.2 180 SP8 46.8 11.2 46.7 12 Rotation SP9 43 41.9 SP10 35.6 34.7 270 SP11 46.4 11.5 47 10.6 Rotation SP12 41.8 42.7 SP13 34.9 36.4 Ave. 11.2 11.2
TABLE-US-00011 TABLE 11 Classification Experimental Experimental (1st experiment) Embodiment 3-3 Embodiment 3-4 Heat source SP1 50.0 max min 50.0 max min 0 SP2 47.1 11.7 47.8 11.3 SP3 42.7 43.3 SP4 35.4 36.5 90 SP5 45.7 11.3 46.5 12.4 Rotation SP6 41.6 41.3 SP7 34.4 34.1 180 SP8 47 10.5 46.3 13.6 Rotation SP9 43.1 39.5 SP10 36.5 32.7 270 SP11 45.4 11.7 46.2 10.4 Rotation SP12 39.9 43.1 SP13 33.7 35.8 Ave. 11.3 11.9
TABLE-US-00012 TABLE 12 Classification Experimental Experimental (1st experiment) Embodiment 3-5 Embodiment 3-6 Heat source SP1 50.0 max min 50.0 max min 0 SP2 47 12.3 46.9 13 SP3 41.3 41.1 SP4 34.7 33.9 90 SP5 46.6 12.9 46.9 11.9 Rotation SP6 41.9 41.8 SP7 33.7 35 180 SP8 46.8 10.5 46.7 10.3 Rotation SP9 42.3 42.9 SP10 36.3 36.4 270 SP11 46.8 9.3 46.8 10.4 Rotation SP12 42.9 42.2 SP13 37.5 36.4 Ave. 11.3 11.4
TABLE-US-00013 TABLE 13 Classification Experimental Experimental (1st experiment) Embodiment 3-7 Embodiment 3-8 Heat source SP1 50.0 max min 50.0 max min 0 SP2 46.8 11.1 46.5 12.5 SP3 40.8 41.3 SP4 35.7 34 90 SP5 46.6 11.1 46.5 11.2 Rotation SP6 41.9 41.9 SP7 35.5 35.3 180 SP8 46.8 10.9 46 11 Rotation SP9 42.9 42.2 SP10 35.9 35 270 SP11 46.2 10 46.5 9.5 Rotation SP12 41.8 42.9 SP13 36.2 37 Ave. 10.8 11.1
TABLE-US-00014 TABLE 14 Classification Experimental Experimental (2nd experiment) Embodiment 3-1 Embodiment 3-2 Heat source SP1 50.0 max min 50.0 max min 0 SP2 46.5 12.7 47.5 11.9 SP3 41.5 43.2 SP4 33.8 35.6 90 SP5 46.9 10.3 45.9 12.9 Rotation SP6 43.3 40.6 SP7 36.6 33 180 SP8 47 11.9 46.9 10.1 Rotation SP9 41.6 43.3 SP10 35.1 36.8 270 SP11 46.9 10.9 46.6 11.1 Rotation SP12 43.3 42.7 SP13 36 35.5 Ave. 11.5 11.5
TABLE-US-00015 TABLE 15 Classification Experimental Experimental (2nd experiment) Embodiment 3-3 Embodiment 3-4 Heat source SP1 50.0 max min 50.0 max min 0 SP2 47.3 11 47.7 11.1 SP3 43.9 43.8 SP4 36.3 37.6 90 SP5 45.9 10.8 48.6 11.2 Rotation SP6 41.7 44 SP7 35.1 37.4 180 SP8 47.1 10.2 46.4 12.6 Rotation SP9 42.9 41.3 SP10 36.9 33.8 270 SP11 47 13.4 46.7 11.2 Rotation SP12 40.7 42.4 SP13 33.6 35.5 Ave. 11.4 11.5
TABLE-US-00016 TABLE 16 Classification Experimental Experimental (2nd experiment) Embodiment 3-5 Embodiment 3-6 Heat source SP1 50.0 max min 50.0 max min 0 SP2 46.9 12.8 46.5 12.2 SP3 40.6 41.6 SP4 34.1 34.3 90 SP5 45.9 13.9 46.3 10.1 Rotation SP6 39.6 42.1 SP7 32 36.2 180 SP8 46.4 10.3 47.9 13 Rotation SP9 42.9 42.4 SP10 36.1 34.9 270 SP11 46 10.8 45.8 10.7 Rotation SP12 42.2 41.2 SP13 35.2 35.1 Ave. 12.0 11.5
TABLE-US-00017 TABLE 17 Classification Experimental Experimental (2nd experiment) Embodiment 3-7 Embodiment 3-8 Heat source SP1 50.0 max min 50.0 max min 0 SP2 46.5 11.9 48 15.2 SP3 42.4 40.4 SP4 34.6 32.8 90 SP5 45.8 11.6 46.1 11.4 Rotation SP6 41.1 40.9 SP7 34.2 34.7 180 SP8 46.8 11.7 46.9 10.7 Rotation SP9 41.6 42.8 SP10 35.1 36.2 270 SP11 45.8 9.4 46 9.5 Rotation SP12 41.7 41.9 SP13 36.4 36.5 Ave. 11.2 11.7
TABLE-US-00018 TABLE 18 Classification Experimental Experimental (1st experiment) Embodiment 3-1 Embodiment 3-2 Heat source SP1 80.0 max min 80.0 max min 0 SP2 73.1 29.6 72.2 29.1 SP3 60.7 61.1 SP4 43.5 43.1 90 SP5 71.3 27.0 72.0 26.8 Rotation SP6 59.3 57.5 SP7 44.3 45.2 180 SP8 72.6 30.6 72.7 29.7 Rotation SP9 60.3 60.0 SP10 42.0 43.0 270 SP11 68.0 25.6 72.9 28.4 Rotation SP12 59.2 62.0 SP13 42.4 44.5 Ave. 28.2 28.5
TABLE-US-00019 TABLE 19 Classification Experimental Experimental (1st experiment) Embodiment 3-3 Embodiment 3-4 Heat source SP1 80.0 max min 80.0 max min 0 SP2 73.8 27.5 71.6 25.5 SP3 62.8 62.5 SP4 46.3 46.1 90 SP5 68.8 26.2 70.9 27.4 Rotation SP6 57.6 58.5 SP7 42.6 43.5 180 SP8 72.9 28.7 72.0 33.4 Rotation SP9 61.7 54.7 SP10 44.2 38.6 270 SP11 68.3 27.9 70.6 28.3 Rotation SP12 55.2 60.8 SP13 40.4 42.3 Ave. 27.6 28.7
TABLE-US-00020 TABLE 20 Classification Experimental Experimental (1st experiment) Embodiment 3-5 Embodiment 3-6 Heat source SP1 80.0 max min 80.0 max min 0 SP2 73.2 30.5 73.1 30.4 SP3 58.1 57.4 SP4 42.7 42.7 90 SP5 72.4 29.6 72.0 29.7 Rotation SP6 59.1 57.9 SP7 42.8 42.3 180 SP8 72.7 29.4 72.7 28.9 Rotation SP9 58.2 60.4 SP10 43.3 43.8 270 SP11 71.9 26.6 68.3 23.7 Rotation SP12 59.6 58.6 SP13 45.3 44.6 Ave. 29.0 28.2
TABLE-US-00021 TABLE 21 Classification Experimental Experimental (1st experiment) Embodiment 3-7 Embodiment 3-8 Heat source SP1 80.0 max min 80.0 max min 0 SP2 73.1 28.1 71.7 28.2 SP3 57.1 59.0 SP4 45.0 43.5 90 SP5 71.6 27.9 71.9 28.6 Rotation SP6 58.3 58.6 SP7 43.7 43.3 180 SP8 72.0 26.5 69.7 27.2 Rotation SP9 60.6 57.5 SP10 45.5 42.5 270 SP11 70.0 24.4 70.7 25.7 Rotation SP12 60.0 59.3 SP13 45.6 45.0 Ave. 26.7 27.4
TABLE-US-00022 TABLE 22 Classification Experimental Experimental (2nd experiment) Embodiment 3-1 Embodiment 3-2 Heat source SP1 80.0 max min 80.0 max min 0 SP2 71.9 32.3 74.0 30.6 SP3 58.4 61.0 SP4 39.6 43.4 90 SP5 72.9 26.5 69.6 31.0 Rotation SP6 61.5 54.8 SP7 46.4 38.6 180 SP8 68.7 26.0 72.8 31.0 Rotation SP9 58.7 57.5 SP10 42.7 41.8 270 SP11 70.9 31.6 71.3 27.1 Rotation SP12 57.0 59.7 SP13 39.3 44.2 Ave. 29.1 29.9
TABLE-US-00023 TABLE 23 Classification Experimental Experimental (2nd experiment) Embodiment 3-3 Embodiment 3-4 Heat source SP1 80.0 max min 80.0 max min 0 SP2 73.4 31.5 73.1 26.4 SP3 59.6 63.4 SP4 41.9 46.7 90 SP5 69.9 27.3 72.4 31.1 Rotation SP6 57.5 57.0 SP7 42.6 41.3 180 SP8 72.3 26.6 71.0 30.5 Rotation SP9 60.4 57.2 SP10 45.7 40.5 270 SP11 71.6 31.1 73.0 30.7 Rotation SP12 55.6 57.7 SP13 40.5 42.3 Ave. 29.1 29.7
TABLE-US-00024 TABLE 24 Classification Experimental Experimental (2nd experiment) Embodiment 3-5 Embodiment 3-6 Heat source SP1 80.0 max min 80.0 max min 0 SP2 73.0 30.2 71.6 29.9 SP3 58.2 58.5 SP4 42.8 41.7 90 SP5 71.6 27.9 68.3 24.3 Rotation SP6 59.0 60.1 SP7 43.7 44.0 180 SP8 70.7 29.5 75.1 32.0 Rotation SP9 58.7 59.8 SP10 41.2 43.1 270 SP11 71.1 27.7 70.8 27.3 Rotation SP12 60.6 59.9 SP13 43.4 43.5 Ave. 28.8 28.4
TABLE-US-00025 TABLE 25 Classification Experimental Experimental (2nd experiment) Embodiment 3-7 Embodiment 3-8 Heat source SP1 80.0 max min 80.0 max min 0 SP2 71.4 26.2 75.8 32.0 SP3 60.8 60.3 SP4 45.2 43.8 90 SP5 69.0 27.2 71.5 28.1 Rotation SP6 56.3 57.9 SP7 41.8 43.4 180 SP8 71.6 28.0 72.4 26.7 Rotation SP9 59.7 61.8 SP10 43.6 45.7 270 SP11 68.7 23.0 69.3 28.3 Rotation SP12 58.5 55.8 SP13 45.7 41.0 Ave. 27.1 28.8
TABLE-US-00026 TABLE 26 Classification Experimental Experimental (1st experiment) Embodiment 3-1 Embodiment 3-2 Heat source SP1 100.0 max min 100.0 max min 0 SP2 90.5 41.3 89.4 40.4 SP3 73.6 73.2 SP4 49.2 49.0 90 SP5 88.6 39.5 89.0 38.4 Rotation SP6 71.1 68.2 SP7 49.1 50.6 180 SP8 90.3 42.1 91.1 41.8 Rotation SP9 73.7 73.6 SP10 48.2 49.3 270 SP11 88.0 39.0 90.9 41.2 Rotation SP12 72.4 74.1 SP13 49.0 49.7 Ave. 40.5 40.5
TABLE-US-00027 TABLE 27 Classification Experimental Experimental (1st experiment) Embodiment 3-3 Embodiment 3-4 Heat source SP1 100.0 max min 100.0 max min 0 SP2 91.9 38.9 92.9 39.9 SP3 77.4 78.3 SP4 53.0 53.0 90 SP5 84.4 37.0 87.8 39.5 Rotation SP6 69.1 70.0 SP7 47.4 48.3 180 SP8 87.8 39.0 87.3 44.3 Rotation SP9 72.4 65.9 SP10 48.8 43.0 270 SP11 84.1 39.2 87.8 38.6 Rotation SP12 66.0 75.0 SP13 44.9 49.2 Ave. 38.5 40.6
TABLE-US-00028 TABLE 28 Classification Experimental Experimental (1st experiment) Embodiment 3-5 Embodiment 3-6 Heat source SP1 100.0 max min 100.0 max min 0 SP2 89.1 40.3 86.8 37.3 SP3 67.9 69.3 SP4 48.8 49.5 90 SP5 89.7 41.9 89.8 42.5 Rotation SP6 69.8 72.0 SP7 47.8 47.3 180 SP8 90.8 39.5 90.7 41.3 Rotation SP9 72.0 73.2 SP10 51.3 49.4 270 SP11 89.3 37.9 87.0 36.0 Rotation SP12 71.7 71.1 SP13 51.4 51.0 Ave. 39.9 39.3
TABLE-US-00029 TABLE 29 Classification Experimental Experimental (1st experiment) Embodiment 3-7 Embodiment 3-8 Heat source SP1 100.0 max min 100.0 max min 0 SP2 89.9 38.9 89.9 39.6 SP3 69.0 72.1 SP4 51.0 50.3 90 SP5 88.3 38.3 89.1 39.3 Rotation SP6 72.5 70.8 SP7 50.0 49.8 180 SP8 88.5 37.5 90.2 38.1 Rotation SP9 73.3 75.0 SP10 51.0 52.1 270 SP11 83.8 31.5 87.3 33.8 Rotation SP12 68.2 72.8 SP13 52.3 53.5 Ave. 36.6 37.7
TABLE-US-00030 TABLE 30 Classification Experimental Experimental (2nd experiment) Embodiment 3-1 Embodiment 3-2 Heat source SP1 100.0 max min 100.0 max min 0 SP2 89.3 43.2 92.5 42.4 SP3 71.8 74.1 SP4 46.1 50.1 90 SP5 90.5 38.5 86.5 42.5 Rotation SP6 73.4 67.2 SP7 52.0 44.0 180 SP8 89.8 40.7 90.4 41.2 Rotation SP9 70.4 70.9 SP10 49.1 49.2 270 SP11 88.9 42.2 88.3 39.1 Rotation SP12 72.0 71.0 SP13 46.7 49.2 Ave. 41.2 41.3
TABLE-US-00031 TABLE 31 Classification Experimental Experimental (2nd experiment) Embodiment 3-3 Embodiment 3-4 Heat source SP1 100.0 max min 100.0 max min 0 SP2 90.8 40.4 90.7 36.4 SP3 74.2 77.3 SP4 50.4 54.3 90 SP5 87.2 37.5 89.9 40.8 Rotation SP6 71.4 72.2 SP7 49.7 49.1 180 SP8 89.8 37.9 86.5 42.5 Rotation SP9 72.0 67.2 SP10 51.9 44.0 270 SP11 89.2 41.6 85.7 36.4 Rotation SP12 69.4 71.7 SP13 47.6 49.3 Ave. 39.4 39.0
TABLE-US-00032 TABLE 32 Classification Experimental Experimental (2nd experiment) Embodiment 3-5 Embodiment 3-6 Heat source SP1 100.0 max min 100.0 max min 0 SP2 92.6 40.1 89.0 41.4 SP3 78.4 72.5 SP4 52.5 47.6 90 SP5 89.2 39.1 85.3 35.2 Rotation SP6 71.7 70.7 SP7 50.1 50.1 180 SP8 88.5 39.2 93.7 43.5 Rotation SP9 74.1 73.7 SP10 49.3 50.2 270 SP11 87.9 37.0 87.7 38.7 Rotation SP12 74.5 72.4 SP13 50.9 49.0 Ave. 38.9 39.7
TABLE-US-00033 TABLE 33 Classification Experimental Experimental (2nd experiment) Embodiment 3-7 Embodiment 3-8 Heat source SP1 100.0 max min 100.0 max min 0 SP2 88.8 37.3 94.6 44.6 SP3 74.3 73.5 SP4 52.5 50.0 90 SP5 86.3 37.7 88.6 39.1 Rotation SP6 70.3 70.1 SP7 48.6 49.5 180 SP8 88.9 39.0 87.3 36.9 Rotation SP9 72.1 70.9 SP10 49.9 50.4 270 SP11 89.9 37.8 87.3 37.4 Rotation SP12 74.1 70.6 SP13 52.1 49.9 Ave. 37.7 39.5
[0145]
[0146] Referring to
[0147] A maximum saturation temperature and a temperature over time after mode off were measured on the back of a mobile phone in a video recording mode and a game mode (Lineage Red Knights version). Before measurement, Wi-fi, GPS, Bluetooth and Data network functions were turned off, all the data stored in the mobile phone were deleted, and a measurement temperature was set at about 24 C., and then measurement was performed in a state in which a battery charging rate was at least 80%.
[0148] The results of measurement are as shown in the following Tables 34 and 35. As may be seen from Tables 34 and 35, it may be confirmed that the heat radiation thin film having a graphitic carbon layer (GCL) has the most excellent heat radiation effect in the video mode and the game mode according to Experimental Embodiments 4-4, 4-8, 4-11 and 4-12.
TABLE-US-00034 TABLE 34 Video mode On Saturation 5 min 10 min 15 min Classification Temp. Temp. Temp. Temp. Experimental 46.1 36.3 34.6 33.3 Embodiment 4-1 Experimental 46.2 35.6 33.7 32.3 Embodiment 4-2 Experimental 46.0 35.9 33.9 32.7 Embodiment 4-3 Experimental 46.0 35.7 33.9 31.5 Embodiment 4-4 Experimental 46.2 35.9 34.1 33.7 Embodiment 4-5 Experimental 46.3 36.1 33.5 32.5 Embodiment 4-6 Experimental 46.1 35.6 33.6 32.3 Embodiment 4-7 Experimental 45.9 35.3 32.7 31.6 Embodiment 4-8 Experimental 46.4 35.7 33.4 32.6 Embodiment 4-9 Experimental 46.2 35.4 33.1 32.3 Embodiment 4-10 Experimental 45.9 35.6 33.5 31.6 Embodiment 4-11 Experimental 46.0 36.3 33.9 31.7 Embodiment 4-12
TABLE-US-00035 TABLE 35 Game mode On Saturation 5 min 10 min 15 min Classification Temp. Temp. Temp. Temp. Experimental 42.2 35.2 32.6 31.6 Embodiment 4-1 Experimental 42.5 36.0 34.2 32.8 Embodiment 4-2 Experimental 41.7 35.3 32.2 31.5 Embodiment 4-3 Experimental 41.7 35.2 31.3 30.6 Embodiment 4-4 Experimental 42.4 35.2 33.0 32.2 Embodiment 4-5 Experimental 42.5 34.8 32.7 32.1 Embodiment 4-6 Experimental 42.3 35.1 33.4 32.1 Embodiment 4-7 Experimental 42.2 34.7 32.4 30.6 Embodiment 4-8 Experimental 42.4 34.7 32.9 32.2 Embodiment 4-9 Experimental 42.4 36.1 34.1 32.3 Embodiment 4-10 Experimental 42.1 34.9 33.3 30.7 Embodiment 4-11 Experimental 42.1 34.8 32.3 30.8 Embodiment 4-12
[0149] In a structure of the heat radiation thin film according to Experimental Embodiment 4-4, a heat radiation effect depending on a thickness of the carbon layer (GB) using graphite powder and binders was measured as shown in the following Table 36. As may be seen from Table 36, it may be confirmed in the structure of the heat radiation thin film according to Experimental Embodiment 4-4 that a heat radiation effect is most excellent in the case where the thickness of the carbon layer (GB) using graphite powder and binders is 5-7 m.
TABLE-US-00036 TABLE 36 Video mode On Saturation 5 min 10 min 15 min GB thickness Temp. Temp. Temp. Temp. 3 m 45.9 36.0 34.3 32.3 5 m 46.0 35.7 33.9 31.5 7 m 46.1 35.9 33.7 31.6 10 m 46.2 36.2 34.2 32.1
[0150] In a structure of the heat radiation thin film according to Experimental Embodiment 4-8, a heat radiation effect was measured depending on a thickness of the carbon layer (GB) using graphite powder and binders as shown in the following Table 37. As may be seen from Table 32, it may be confirmed in the structure of the heat radiation thin film according to Experimental Embodiment 4-8 that the heat radiation effect is most excellent in the case where the thickness of the carbon layer (GB) using graphite powder and binders is 5 m.
TABLE-US-00037 TABLE 37 Video mode On Saturation 5 min 10 min 15 min GB thickness Temp. Temp. Temp. Temp. 3 m 46.2 36.3 34.4 32.3 5 m 45.9 35.3 32.7 31.6 7 m 46.3 36.1 34.2 32.4 10 m 46.3 36.2 34.6 32.4
[0151] A heat radiation property was evaluated while controlling a temperature of heat treatment depending on a type of substrates.
[0152] Fabricating of High Heat Radiation Thin Films According to Experimental Embodiments 5-1 to 5-3
[0153] A 30 m aluminum substrate was prepared as a metal substrate. Carbon ions were provided onto the aluminum substrate to form a preliminary carbon layer, and then a heat treatment process was performed at 400 C. Specifically, the heat treatment process was performed for 30 minutes while raising a temperature at 15 C./min. According to Experimental Embodiments 5-1 to 5-3 of the present invention, a heat radiation thin film with a 2.5 nm graphitic carbon layer, a 5 nm graphitic carbon layer and a 10 nm graphitic carbon layer formed on the aluminum substrate was fabricated.
[0154] Thin Film According to Comparative Embodiment 3-1
[0155] A 30 m aluminum substrate was prepared as a Comparative Embodiment of heat radiation thin films according to Experimental Embodiments 5-1 to 5-3 of the present invention as described in detail above.
[0156] Thin Film According to Comparative Embodiment 3-2
[0157] A 30 m aluminum substrate was prepared as a Comparative Embodiment of heat radiation thin films according to Experimental Embodiments 5-1 to 5-3 of the present invention as described in detail above, and carbon ions were provided onto the aluminum substrate to form a preliminary carbon layer with a thickness of 5 nm in the same way as the method according to Experimental Embodiments 5-1 to 5-3 as described in detail above. After that, the heat treatment process was not performed unlike the method according to Experimental Embodiments 5-1 to 5-3 as described in detail above.
[0158] The heat radiation thin films according to Experimental Embodiments 5-1 to 5-3 and the thin films according to Comparative Embodiments 3-1 and 3-2 as described in detail above may be summarized as shown in the following Table 38.
TABLE-US-00038 TABLE 38 Thickness Temperature Metal of carbon of heat Thermal Classification substrate layer treatment conductivity Experimental Al 2.5 nm 400 C. 339 W/mK Embodiment 5-1 Experimental 5 nm 400 C. 384 W/mK Embodiment 5-2 Experimental 10 nm 400 C. 297 W/mK Embodiment 5-3 Comparative 221 W/mK Embodiment 3-1 Comparative 5 nm 236 W/mK Embodiment 3-2
[0159]
[0160] Referring to
TABLE-US-00039 TABLE 39 Thickness of Thermal Classification carbon layer conductivity Experimental 2.5 nm 339 W/mK Embodiment 5-1 Experimental 5 nm 384 W/mK Embodiment 5-2 Experimental 10 nm 297 W/mK Embodiment 5-3 Comparative 221 W/mK Embodiment 3-1 Comparative 5 nm 236 W/mK Embodiment 3-2
[0161] As may be seen from
[0162] Further, in case of the thin film according to Comparative Embodiment 3-2 without the heat treatment process performed after forming the preliminary carbon layer onto the aluminum substrate, it was measured that a thermal conductivity thereof is slightly higher than that of the aluminum thin film according to Comparative Embodiment 3-1 without the preliminary carbon layer and the graphitic carbon layer formed thereon. However, it may be confirmed that the thermal conductivity thereof is remarkably lower than that of the heat radiation thin film according to Experimental Embodiments 5-1 to 5-3 with the carbon layer formed thereon by performing the heat treatment process.
[0163] Consequently, it may be confirmed that providing the carbon ions onto the aluminum substrate to form the preliminary carbon layer and performing the heat treatment process is an efficient method for improving the thermal conductivity of thin films.
[0164] Further, it may be confirmed that the thermal conductivity is controlled depending on the thickness of the graphitic carbon layer, when comparing Examples 5-1 to 5-3 with each other. Specifically, in the case where the thickness of the graphitic carbon layer is 5 nm according to Experimental Embodiment 5-2, it may be confirmed that the thermal conductivity thereof is remarkably higher than in the case where the thickness of the graphitic carbon layer is 2.5 nm according to Experimental Embodiment 5-1 and in the case where the thickness of the graphitic carbon layer is 10 nm according to Experimental Embodiment 5-3. Specifically, in the case of the heat radiation thin film according to Experimental Embodiment 5-2, it may be confirmed that the thermal conductivity thereof is about at least 13% higher than that of the heat radiation thin film according to Experimental Embodiment 5-1 and the thermal conductivity thereof is about at least 29% higher than that of the heat radiation thin film according to Experimental Embodiment 3-3.
[0165] Consequently, it may be confirmed that controlling the thickness of the graphitic carbon layer formed on the metal substrate to be more than 2.5 nm and less than 10 nm is an efficient method for improving the thermal conductivity of thin films.
[0166]
[0167] Referring to
TABLE-US-00040 TABLE 40 Thickness Temperature Metal of carbon of heat Thermal Classification substrate layer treatment conductivity Experimental Al 10 nm 300 C. 245 W/mK Embodiment 350 C. 256 W/mK 5-3 400 C. 297 W/mK 450 C. 290 W/mK 500 C. 241 W/mK 600 C. 203 W/mK
[0168] As may be seen from
[0169] Consequently, with regard to the heat treatment process for fabricating the carbon layer after forming the preliminary carbon layer on the aluminum substrate, it may be confirmed that adjusting the temperature thereof to be more than 350 C. and less than 500 C. is an efficient method for improving the thermal conductivity of thin films.
[0170] Fabricating of High Heat Radiation Thin Films According to Experimental Embodiments 6-1 to 4-6
[0171] A 35 m copper substrate was prepared as a metal substrate. Carbon ions were provided onto the copper substrate to form a preliminary carbon layer, and then a heat treatment process was performed while varying a temperature. Specifically, a heat treatment process was performed for 30 minutes at 400 C., 500 C., 600 C., 700 C., 800 C. and 900 C. while raising a temperature at 15 C./min, and thus a heat radiation thin film with a 5 nm-thick graphitic carbon layer formed thereon was fabricated according to Experimental Embodiments 6-1 to 6-6 of the present invention.
[0172] Thin Film According to Comparative Embodiment 4-1
[0173] A 35 m copper substrate was prepared as a comparative embodiment of the heat radiation thin films according to Experimental Embodiments 6-1 to 6-6 of the present invention as described in detail above.
[0174] Thin Film According to Comparative Embodiment 4-2
[0175] A 35 m copper substrate was prepared as a comparative embodiment of the high heat radiation thin films according to Experimental Embodiments 6-1 to 6-6 of the present invention as described in detail above, and carbon ions were provided onto the copper substrate to form a preliminary carbon layer with a thickness of 5 nm in the same way as the method according to Experimental Embodiments 6-1 to 6-6 as described in detail above. After that, the heat treatment process was not performed unlike the method according to Experimental Embodiments 6-1 to 6-6 as described in detail above.
[0176] The high heat radiation thin films according to Experimental Embodiments 6-1 to 6-6 and the thin films according to Comparative Embodiments 6-1 and 6-2 as described in detail above may be summarized as shown in the following Table 41.
TABLE-US-00041 TABLE 41 Thickness Temperature Metal of carbon of heat Classification substrate layer treatment Experimental Cu 5 nm 400 C. Embodiment 6-1 Experimental 500 C. Embodiment 6-2 Experimental 600 C. Embodiment 6-3 Experimental 700 C. Embodiment 6-4 Experimental 800 C. Embodiment 6-5 Experimental 900 C. Embodiment 6-6 Comparative Embodiment 4-1 Comparative 5 nm Embodiment 4-2
[0177]
[0178] Referring to
TABLE-US-00042 TABLE 42 Temperature of Thermal Classification heat treatment conductivity Experimental 400 C. 327 W/mK Embodiment 6-1 Experimental 500 C. 339 W/mK Embodiment 6-2 Experimental 600 C. 409 W/mK Embodiment 6-3 Experimental 700 C. 435 W/mK Embodiment 6-4 Experimental 800 C. 460 W/mK Embodiment 6-5 Experimental 900 C. 384 W/mK Embodiment 6-6 Comparative 298 W/mK Embodiment 4-1 Comparative 313 W/mK Embodiment 4-2
[0179] As may be seen from
[0180] Further, in case of the thin film according to Comparative Embodiment 4-2 without the heat treatment process performed after forming the preliminary carbon layer onto the copper substrate, it was measured that a thermal conductivity thereof is slightly higher than that of the copper thin film according to Comparative Embodiment 4-1 without the preliminary carbon layer and the graphitic carbon layer formed thereon. However, it may be confirmed that the thermal conductivity thereof is remarkably lower than that of the heat radiation thin films according to Experimental Embodiments 6-1 to 6-6 with the graphitic carbon layer formed thereon by performing the heat treatment process.
[0181] Consequently, it may be confirmed that providing the carbon ions onto the copper substrate to form the preliminary carbon layer and performing the heat treatment process is an efficient method for improving the thermal conductivity of thin films.
[0182] Further, it may be confirmed that the thermal conductivity is controlled depending on the temperature of heat treatment. Specifically, in the case where the temperature of heat treatment is more than 500 C. and less than 900 C., it may be confirmed that the thermal conductivity thereof is remarkably higher than in the case where the temperature of heat treatment is 400-500 C. and in the case where the temperature of heat treatment is 900 C. Specifically, in the case where the temperature of heat treatment is 800 C., it was measured that the thermal conductivity thereof is highest as 460 W/mk and it was measured that the thermal conductivity thereof is about 41% higher than in the case where the temperature of heat treatment is 400 C.; about 36% higher than in the case where the temperature of heat treatment is 500 C.; and about 20% higher than in the case where the temperature of heat treatment is 900 C.
[0183] Consequently, with regard to the heat treatment process for fabricating the carbon layer after forming the preliminary carbon layer on the aluminum substrate, it may be confirmed that adjusting the temperature thereof to be more than 350 C. and less than 500 C. is an efficient method for improving the thermal conductivity of thin films.
[0184] Further, referring to Tables 40 and 42, it may be confirmed that a range of temperatures of heat treatment having a maximum value of thermal conductivity varies depending on a type of metal substrates used therein. In other words, it may be confirmed that controlling the temperature of heat treatment depending the type of metal substrates is an effective method for improving the thermal conductivity.
[0185] Although the invention has been described in detail with reference to exemplary embodiments, the scope of the present invention is not limited to a specific embodiment and should be interpreted by the attached claims. In addition, those skilled in the art should understand that many modifications and variations are possible without departing from the scope of the present invention.