MULTI-COMPARTMENT COOLANT DE-AERATION RESERVOIR
20200149464 ยท 2020-05-14
Inventors
Cpc classification
F01P11/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P11/0204
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01P11/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A coolant de-aeration reservoir for a vehicle includes a shell, a plurality of compartments defined in the shell, and an inlet and an outlet extending from each of the compartments. The plurality of compartments are fluidly connected to each other.
Claims
1. A coolant de-aeration reservoir for a vehicle comprising: a shell; a plurality of compartments defined in the shell; and an inlet and an outlet extending from each of the compartments; wherein the plurality of compartments are fluidly connected to each other.
2. The reservoir of claim 1, wherein the plurality of compartments are fluidly connected at an upper end thereof.
3. The reservoir of claim 2, further comprising a recess formed proximate the upper end of the compartments and fluidly connecting each of the compartments.
4. The reservoir of claim 3, wherein each inlet is disposed below the upper end of the compartment and above a lower end of the recess.
5. The reservoir of claim 3, further comprising a fill opening disposed directly above the recess.
6. The reservoir of claim 1, further comprising a fill opening disposed directly above two or more compartments.
7. The reservoir of claim 1, further comprising a fill opening disposed directly above only one compartment.
8. The reservoir of claim 1, wherein each of the compartments 1s spaced apart from the other compartments.
9. A coolant de-aeration reservoir for a vehicle comprising: a shell having a lower end; a first wall extending upward from the lower end and a first compartment defined between the shell and the first wall; a second wall extending upward from the lower end and a second compartment defined between the shell and the second wall; an upper surface extending between the first and second walls; and a recess extending into the upper surface, the recess fluidly connecting the first and second compartments,
10. The reservoir of claim 9, wherein: the shell comprises a lower body and an opposing upper body disposed on the lower body; the first and second walls extend upward from the lower body toward the upper body; and the upper surface is spaced apart from the upper body.
11. The reservoir of claim 9, wherein the recess comprises a recess surface extending between the first and second compartments at a height below the upper surface.
12. The reservoir of claim 11, wherein each compartment comprises an inlet extending therefrom at a height above the recess surface.
13. The reservoir of claim 12, wherein the inlet is disposed at a height below the upper surface.
14. The reservoir of claim 12, wherein: the shell comprises an upper end; and the upper surface is disposed at a height below the upper end of the shell.
15. The reservoir of claim 14, wherein the inlet is disposed at a height below the upper end of the shell.
16. A coolant de-aeration reservoir for a vehicle comprising: a shell having a lower end and an opposing upper end; at least one wall extending from the lower end of the shell to the upper end of the shell; a plurality of compartments defined by the shell and the at least one wall; and an inlet and an outlet extending from each of the compartments; wherein the plurality of compartments are fluidly separated from each other in the shell.
17. The reservoir of claim 0, wherein: the shell comprises a lower shell and an upper shell disposed on the lower shell; the at least one wall comprises a lower wall formed in the lower shell and an upper wall formed in the upper shell; and the upper wall is aligned with and sealingly engages the lower wall.
18. The reservoir of claim 17, further comprising a fill opening fluidly coupled to each of the compartments and configured to receive coolant therethrough.
19. The reservoir of claim 18, wherein the upper wall extends into the fill opening and divides the opening into a plurality of fluidly separate portions corresponding to each of the compartments.
20. The reservoir of claim 18, wherein the fill opening is disposed directly above each of the compartments.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
DETAILED DESCRIPTION
[0015] Referring to the FIGURES generally, a de-aeration reservoir holds coolant for flowing through a vehicle system, such as an HVAC, battery cooling, or engine cooling system. Coolant is output from the reservoir to one or more vehicle systems, in which heat is transferred from the vehicle system to the coolant, such that the temperature in the coolant increases while the temperature in the vehicle system decreases. The coolant then passes through a radiator or other heat exchanger, which lowers the temperature of the coolant before the coolant is received back in the reservoir for de-aeration and recirculation in the corresponding coolant system.
[0016] Referring now to
[0017] The reservoir 100 further includes a fill spout 122 (i.e., conduit), which is configured to receive coolant therethrough when the reservoir 100 is initially filled with coolant. Further, if the coolant level in the reservoir 100 falls below a threshold volume, additional coolant may be added to the reservoir 100 through the fill spout 122. As shown in
[0018] A cap 124 is disposed on and removably (e.g., threadably) coupled to the fill spout 122. The cap 124 sealingly engages the fill spout 122, such that an interior of the reservoir 100 is sealed from an external environment, allowing the reservoir 100 and corresponding coolant cycles to be pressurized. When the cap 124 is removed, a fill opening 126 (i.e., passage) as shown in FIG, 3, extends through the fill spout 122, to the interior of the reservoir 100, allowing a user to pass coolant through the fill spout 122 for filling the reservoir 100 without separating the upper body 106 from the lower body 104.
[0019] The reservoir 100 includes a plurality of inlets 108 (i.e., inlet connectors) configured to receive coolant in the reservoir 100 for de-aeration. Each inlet 108 may be disposed proximate the upper end 110 of the shell 102, such that when coolant is received in the reservoir 100, the coolant flows in a generally downward direction toward a lower end 112 of the shell 102. As shown in
[0020] As shown in
[0021] The reservoir 100 further includes a plurality of outlets 114 (i.e., outlet connectors) configured to output de-aerated coolant for reintroduction into various coolant system cycles. Each outlet 114 may be disposed proximate the lower end 112 of the shell 102, such that coolant in the reservoir 100 mixes and substantially all of the coolant is output from the outlets 114 at a consistent rate. As shown in
[0022] Referring to
[0023] By fluidly separating each of the compartments 116, the reservoir 100 may contain different types of coolant in each of the compartments 116 without mixing the different coolants. For example, the single reservoir 100 may be used to supply coolant to vehicle systems that operate at different temperatures and therefore require different types of coolant. According to another exemplary embodiment, some or all of the compartments 116 may contain the same coolant. In this configuration, compartments 116 with the same coolant may still receive the coolant back from the various vehicle systems at different temperatures, although according to other exemplary embodiments, the vehicle systems may operate at substantially the same temperatures. Notably, in the event of a coolant leak, the separation of one coolant into a plurality of compartments 116 corresponding to different vehicle systems allows a user to identify which vehicle system has the coolant leak by identifying which compartment 116 is draining. In contrast, with a reservoir 100 with a single compartment connected to more than one vehicle system, a user would not be able to isolate a specific vehicle system for a leak just by monitoring the reservoir 100. It should be further understood that the reservoir 100 provides easy access for servicing coolant levels in each of the systems by placing all of the coolant in a single reservoir 100.
[0024] Referring again to
[0025] As shown in
[0026] Referring to
[0027] Referring to
[0028]
[0029] With reference to
[0030] The reservoir 200 further includes a fill spout 222, which is configured to receive coolant therethrough when the reservoir 200 is initially filled with coolant Further, if the coolant level in the reservoir 200 falls below a threshold volume, additional coolant may be inserted into the reservoir 200 through the fill spout 222. As shown in
[0031] A cap 224 is disposed on and removably (e.g., threadably) coupled to the fill spout 222. The cap 224 sealingly engages the fill spout 222, such that an interior of the reservoir 200 is sealed from an external environment, allowing the reservoir 200 and corresponding coolant cycles to be pressurized. When the cap 224 is removed, a fill opening 226 (i.e., passage) as shown in
[0032] Referring now to
[0033] The walls 218 forming adjacent compartments 216 are spaced apart and connected by the upper surface 230 extending therebetween. In this configuration, the gap formed between the spaced apart walls 218 insulates the compartments 216 from passing heat therebetween and changing the temperature of coolant in one compartment 216 due to a different temperature of coolant in a different adjacent compartment 216. Specifically, different vehicle systems may require coolant to be supplied at different temperatures and it may therefore be advantageous to keep coolant in different compartments 216 at these different desired temperatures.
[0034] A recess 232 is formed in the walls 218 where each of the compartments 216 intersect and includes a recess surface 234 at a lower end of the recess 232. The recess 232 extends generally downward from the upper surface 230 of the walls 218, such that the recess surface 234 is disposed at a height (i.e., level) below the upper edge 228 of the lower body 204 and/or below the upper surface 230 of the walls 218. When coolant is filled in a compartment 216 to a level below the recess surface 234, it remains within the same compartment 216 or returns to the same compartment 216 after it has passed through a coolant cycle. If the coolant level rises above the recess surface 234, then excess coolant may be present in at least one of the compartments 216 relative to what is needed in the coolant cycle corresponding to (e.g., passing through) that compartment 216. The recess surface 234 fluidly connects each of the compartments 216, such that when coolant rises above the recess surface 234, it flows along the recess surface 234 and into one or more of the compartments 216 having a coolant level below the recess surface 234. In this configuration, the reservoir 200 internally distributes coolant between different compartments 216, which ensures that whether during the initial filling process, re-filling at a later date, or servicing the reservoir 200, coolant may be supplied directly to fewer than all of the compartments 216, while still distributing coolant to all of the compartments 216.
[0035] In the configuration shown in 5, the reservoir 200 may be used in a coolant system, which utilizes the same type of coolant for more than one coolant cycle. For example, a vehicle may use coolant to cool more than one battery module, each having its own coolant cycle. The modules may require the same type of coolant, allowing a user to fill all of the compartments 216 through the common fill spout 222, with coolant spilling over the recess 232 from one or more compartments 216 into the other compartments 216 until all of the compartments 216 are sufficiently full. This configuration may also simplify initial filling of the reservoir 200 because instead of measuring and inserting four specific volumes of coolant into separate reservoirs, a user only has to measure a single volume, which is then automatically internally distributed between each of the compartments 216.
[0036] As shown in
[0037] The reservoir 200 includes a plurality of inlets 208 configured to receive coolant in the reservoir 200 for de-aeration. Each inlet 208 may be disposed proximate the upper end 210 of the shell 202, such that when coolant is received in the reservoir 200, the coolant flows in a generally downward direction toward a lower end 212 of the shell 102. As shown in
[0038] Each of the inlets 208 may further be disposed at a height that is above the recess surface 234. In this configuration, if coolant completely fills a given compartment 216, the coolant passes through the recess 232 into another compartment 216 before it reaches the height of the inlet 208 corresponding to the overflowing compartment 216. This configuration allows the levels in the compartments 216 to self-regulate without causing a pressure buildup in any of the coolant cycles (e.g., due to coolant rising above the inlet 208, putting backpressure on the inlet 208).
[0039] As shown in
[0040] The reservoir 200 further includes a plurality of outlets 214 configured to output de-aerated coolant for reintroduction into various coolant system cycles. The plurality of outlets 214 are formed as part of and extend from the lower body 204 of the shell 202. Each outlet 214 may be disposed proximate the lower end 212 of the shell 202, such that coolant in the reservoir 200 mixes and substantially all of the coolant is output from the outlets 214 at a consistent rate. The reservoir 200 shown in
[0041] Referring to
[0042] According to another exemplary embodiment, the fill opening 226 may be disposed directly above the recess 232, such that when coolant is supplied to the reservoir 200, it falls downward through the fill opening 226 and first contacts the recess surface 234 in the reservoir, before being divided substantially evenly in the recess 232 and into each of the compartments 216. In this configuration, each of the compartments 216 may be filled with substantially the same volume of coolant by supplying a single measured volume of coolant at a common fill opening 226.
[0043] Referring to
[0044] As utilized herein, the terms approximately, about, substantially, and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of this disclosure as recited in the appended claims.
[0045] It should be noted that the term exemplary as used herein to describe various embodiments is intended to indicate that such embodiments are possible examples, representations, and/or illustrations of possible embodiments (and such term is not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
[0046] The terms coupled, connected, and the like as used herein mean the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another.
[0047] References herein to the position of elements (e.g., top, bottom, above, below, etc.) are merely used to describe the orientation of various elements in the FIGURES. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
[0048] It is to be understood that although the present invention has been described with regard to preferred embodiments thereof; various other embodiments and variants may occur to those skilled in the art, which are within the scope and spirit of the invention, and such other embodiments and variants are intended to be covered by corresponding claims. Those skilled in the art will readily appreciate that many modifications are possible (e.g., variations in sizes, structures, shapes and proportions of the various elements, mounting arrangements, use of orientations, manufacturing processes, etc.) without materially departing from the novel teachings and advantages of the subject matter described herein. For example, the order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may also be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present disclosure.