System for biasing sheet of material to gather in predetermined direction
10648228 ยท 2020-05-12
Assignee
Inventors
- Jeffery S. Geist (Arvada, CO, US)
- Gary E. Moss (Denver, CO, US)
- Galen B. Rhodes (Henderson, CO, US)
- Kent A. Smith (Broomfield, CO, US)
- Brian C. Wilson (Brighton, CO, US)
Cpc classification
E06B9/262
FIXED CONSTRUCTIONS
E06B2009/2625
FIXED CONSTRUCTIONS
International classification
Abstract
A system for biasing or encouraging a sheet of material to gather in one direction when one edge of the sheet of material is moved toward an opposite edge of the sheet of material is provided. A plurality of strips of material may extend along a face of the sheet of material and may be laminated to the face of the sheet of material. The plurality of strips of material may overlap each other and may define stiffened regions extending along the overlapped interface between the plurality of strips of material. When the covering is moved from an extended position to a retracted position, the sheet of material may gather in loops of material that may have apexes defined at or adjacent the overlapped interfaces of the plurality of strips of material.
Claims
1. A covering for an architectural opening, comprising: a head rail; a bottom rail; a first sheet of material including a support sheet and a plurality of strips of material attached to a first side of the support sheet along lines of attachment, the support sheet extending from the head rail to the bottom rail, the first sheet of material including stiffened areas extending horizontally along the first side, wherein when the covering is moved from an extended position to a retracted position, each of the stiffened areas causing the first sheet of material to bend in loops of material with the stiffened areas being disposed at apexes of the loops of material, the loops of material of the first sheet of material extending in a first direction; a second sheet of material attached to a second side of the support sheet, wherein the second sheet of material forms loops of material when the covering is in the extended position, the loops of material of the second sheet of material extending in a second direction different from the first direction; and a set of lift elements operative to raise the bottom rail toward the head rail.
2. The covering of claim 1, wherein the support sheet is coupled to the second sheet of material along lines of attachment, each line being positioned between adjacent stiffened areas.
3. The covering of claim 1, wherein each of the plurality of strips of material include an upper edge and a lower edge, the upper edge of each strip of material is attached to the support sheet, the lower edge of each strip of material overlaps with the upper edge of an adjacent strip of material.
4. The covering of claim 1, wherein the second sheet of material is attached to the support sheet of the first sheet of material along lines of attachment, the lines of attachment for attaching the second sheet to the support sheet being positioned between the lines of attachment for attaching the strip of material to the support sheet.
5. The covering of claim 1, wherein the loops of material of the first sheet of material define a vertical column of horizontally-extending cells when the covering is in the retracted position.
6. The covering of claim 1, wherein: the loops of material of the second sheet of material gather in a first vertical stack along a first side of the bottom rail when the covering is in the retracted position; and the loops of material of the first sheet of material gather in a second vertical stack along a second side of the bottom rail when the covering is in the retracted position.
7. The covering of claim 1, wherein the weight of the loops of material of the first sheet of material is substantially equivalent to the weight of the loops of material of the second sheet of material to balance the covering when in the retracted position.
8. The covering of claim 1, wherein the first sheet of material is configured to hang in a substantially flat, vertical plane when the covering is in the extended position.
9. The covering of claim 1, wherein the first sheet of material including stiffened areas includes a single stiffened area positioned between adjacent loops of material.
10. The covering of claim 1, wherein the support sheet is coupled to the second sheet of material along lines of attachment that alternate with the stiffened areas along a length dimension of the support sheet.
11. The covering of claim 10, wherein each line of attachment of the lines of attachment between the support sheet and the second sheet of material is centered between adjacent stiffened areas of the stiffened areas.
12. The covering of claim 10, wherein each line of attachment of the lines of attachment between the support sheet and the second sheet of material is positioned between adjacent stiffened areas of the stiffened areas.
13. The covering of claim 12, wherein each line of attachment of the lines of attachment between the support sheet and the second sheet of material is positioned equidistant between adjacent stiffened areas of the stiffened areas.
14. The covering of claim 1, wherein the first sheet of material is opaque.
15. The covering of claim 14, wherein the first sheet of material is at least painted partially black.
16. The covering of claim 14, wherein the first sheet of material is laminated with a light-blocking film.
17. The covering of claim 14, wherein the second sheet of material is formed from an opaque material.
18. A covering for an architectural opening, comprising: a head rail; a bottom rail; a sheet of material extending from the head rail to the bottom rail, the sheet of material including multiple strips of material, each of the multiple strips of material include an upper edge and a lower edge, the lower edge of each strip of material overlaps with the upper edge of an adjacent strip of material to form stiffened areas extending horizontally along a side of the sheet of material, the stiffened areas being spaced apart from one another along a length dimension of the sheet of material; and a set of lift elements operative to move the covering between an extended position and a retracted position; wherein when the covering is moved from the extended position to the retracted position: each stiffened area biases the sheet of material to bend along edges of the stiffened areas so that the sheet of material gathers in loops of material directed towards the stiffened areas; and the loops of material are stacked in a vertical column when the covering is in the retracted position.
19. The covering of claim 18, wherein the sheet of material is opaque.
20. The covering of claim 18, wherein at least one face of the sheet of material is metallized or coated with a light-blocking material.
21. The covering of claim 18, wherein the sheet of material is configured to hang in a substantially flat, vertical plane when the covering is in the extended position.
22. The covering of claim 18, wherein each loop of material of the loops of material includes a top portion and a bottom portion, the stiffened areas being spaced from the top and bottom portions.
23. The covering of claim 18, wherein the sheet of material comprises a first sheet of material, and further comprising a second sheet of material attached to the first sheet of material, wherein the second sheet of material forms loops of material directed opposite the loops of material of the first sheet of material when the covering is in the retracted position.
24. The covering of claim 23, wherein the second sheet of material is attached to the first sheet of material along lines of attachment that alternate with the stiffened areas along a length dimension of the first sheet of material.
25. The covering of claim 23, wherein when the covering is in the retracted position: the loops of material of the first sheet of material gather in a first vertical stack; and the loops of material of the second sheet of material gather in a second vertical stack.
26. The covering of claim 18, wherein the sheet of material is formed from an opaque material.
27. The covering of claim 26, wherein the side of the sheet of material is a first side so that the sheet of material extends horizontally along the first side of the first sheet of material.
28. The covering of claim 27, further comprising a second sheet of material attached to a second side of the sheet of material, wherein the second sheet of material forms directed loops of material when the covering is in the extended position.
29. The covering of claim 26, wherein the stiffened areas are disposed at apexes of the directed loops of material.
30. The covering of claim 29, wherein each directed loop of material includes a single stiffened area.
31. A covering for an architectural opening, comprising: a first sheet of flexible material having a front face and a rear face; and multiple strips of material extending along a width dimension of the first sheet, the multiple strips of material coupled to and contiguous with one of the front and rear face of the first sheet, wherein the multiple strips of material overlap one another to form stiffened regions spaced apart from one another along a length dimension of the first sheet, each stiffened region biasing the first sheet to bend along edges of the stiffened regions so that the first sheet gathers in loops of material directed towards the stiffened regions.
32. The covering of claim 31, further comprising a second sheet of flexible material, the multiple strips of material being coupled to the rear face of the first sheet, the second sheet being coupled to the front face of the first sheet, the second sheet being arranged and configured to form directed loops of material when the covering is in an extended position.
33. The covering of claim 32, wherein the second sheet is coupled to the front face of the first sheet along a set of vertically-spaced lines, the set of vertically-spaced lines being disposed vertically between the stiffened regions.
34. The covering of claim 33, wherein the second sheet forms forwardly-directed loops of material when the covering is in an extended position.
35. The covering of claim 33, wherein the set of vertically-spaced lines are positioned equidistant between the stiffened regions.
36. The covering of claim 31, further comprising: a head rail; a bottom rail; and a set of lift elements operative to raise the bottom rail toward the head rail; wherein the first sheet extends from the head rail to the bottom rail; and wherein, when the covering is moved from the extended position to a retracted position, the first sheet gathers in loops of material that are rearwardly-directed and have apexes defined along or adjacent the stiffened regions.
37. The covering of claim 36, wherein the loops of material of the first sheet define a vertical column of horizontally-extending cells when the covering is in a retracted position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate examples of the disclosure and, together with the general description given above and the detailed description given below, serve to explain the principles of these examples.
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(13) It should be understood that the drawings are not necessarily to scale. In certain instances, details that are not necessary for an understanding of the disclosure or that render other details difficult to perceive may have been omitted. In the appended drawings, similar components and/or features may have the same reference label. Further, various components of the same type may be distinguished by following the reference label by a letter that distinguishes among the similar components. If only the first reference label is used in the specification, the description is applicable to any one of the similar components having the same first reference label irrespective of the second reference label. It should be understood that the claimed subject matter is not necessarily limited to the particular examples or arrangements illustrated herein.
DETAILED DESCRIPTION
(14) Examples of the disclosure may provide a retractable covering for an architectural opening, such as an archway, a door, a window, and the like. The covering may include a sheet of flexible material, such as a fabric, that is biased or encouraged to gather or stack in one predetermined direction when one edge of the sheet of material is moved toward an opposite edge of the sheet of material. The biased configuration of the sheet of material may result in a predictable stacking of the sheet of material during retraction of the covering, which may facilitate the operability of the covering, the aesthetics of the covering, or both.
(15) The sheet of material may include stiffened areas or battens that extend generally parallel to opposing edges of the sheet of material that are moved toward one another during retraction of the covering. The stiffened areas may be spaced vertically apart from each other at uniform intervals along a face of the sheet of material. In some examples, multiple strips of material or vanes are attached to a face of the sheet of material that faces the direction in which the gathering is desired. The strips of material may be formed as elongated rectangular strips of material extending lengthwise along a length dimension of the sheet of material (the length of the sheet of material is defined by the shortest distance between upper and lower edges of the sheet of material) and widthwise along a width dimension of the sheet of material (the width of the sheet of material is defined by the shortest distance between opposing side edges of the sheet of material). In some examples, the strips of material are laminated to the face of the sheet of material so that the strips of material are coextensive with the sheet of material and move in unison with the sheet of material. The strips of material may be disposed in parallel relationship with each other and with the opposing edges of the sheet of material that are moved toward one another during retraction of the covering.
(16) The strips of material may be configured to bias the sheet of material in a rearward direction (e.g., towards a window) upon retraction of the covering. The rearward bias may ensure the sheet of material gathers uniformly in a rearward direction to avoid malfunctioning of the covering, as well as to provide more uniform and predictable aesthetics when the covering is retracted. In some examples, one or more lift elements may be positioned along a forwardly-directed face of the sheet of material (e.g., along a room-side of the sheet of material), and thus the rearwardly-directed bias of the sheet of material may ensure the sheet of material does not interfere with the operation of the lift elements during retraction of the covering.
(17) The strips of material may overlap one another. The overlapping configuration of the strips of material may stiffen the sheet of material along the overlapped portions of the strips of material. The overlapped portions of the strips of material may be attached to one another and may bias the sheet of material to bend or fold rearwardly at vertically-spaced intervals generally corresponding to the vertical locations of the overlapped portions of the strips of material, thereby facilitating predictable stacking of the sheet of material. During retraction of the covering, the strips of material and the sheet of material may together form droops or loops of material that extend in a rearwardly direction. The overlapped portions of the strips of material may be disposed at the apexes or tips of the loops of material.
(18) The sheet of material, the strips of material, or both may have light blocking characteristics, light dimming characteristics, or any other light transmissivity characteristics. In some examples, the sheet of material, the strips of material, or both are light blocking, resulting in a stacking blackout shade. In some examples, one or both faces of the strips of material may be metallized or coated with a light-blocking material.
(19) A face material may be attached to an opposing face of the sheet of material relative to the strips of material. The face material may form cascading droops or loops of material, which may extend forwardly and downwardly from the sheet of material when the covering is in a fully-extended position. The face material may be attached to the sheet of material along lines of attachment extending generally parallel to the strips of material and to the opposing edges of the sheet of material that are moved toward one another during retraction of the covering. The lines of attachment may be disposed between the vertically-spaced overlapping portions of the strips of material. In some examples, the lines of attachment are centered between the vertically-spaced overlapping portions of the strips of material. During retraction of the covering, the loops of material of the face material may bias the face material in a forwardly direction (e.g., towards an associated room), generally opposite to the rearwardly-biased direction of the strips of material.
(20) Referring to
(21) With continued reference to
(22) As shown in
(23) Referring to
(24) Referring to
(25) As shown in
(26) The front layer 110 may be biased forwardly to ensure the front layer 110 gathers in a forwardly direction. For example, the front layer 110 may stack in the forwardly direction due at least in part to the forwardly extension of the loops of material 114. As the bottom rail 104 is raised upwardly in a substantially vertical direction, the loops of material 114 may remain in a forwardly position relative to the bottom rail 104 and thus may be gathered on the bottom rail 104 in a forwardly-directed configuration (see
(27) The rear layer 108 may be biased rearwardly to ensure the rear layer 108 gathers in a rearwardly direction. For example, the rear layer 108 may be biased to bend or fold in a rearwardly direction during retraction of the shade 106 and thus may be gathered on the bottom rail 104 in a rearwardly-directed configuration (see
(28) Referring to
(29) Referring to
(30) Referring to
(31) The strips of material 126 may be attached to the support sheet 124 (e.g., by adhesive, knitting, sewing, ultrasonic bonding, or other suitable attachment elements or methods) and may bias the support sheet 124 to bend or fold in a rearwardly direction. The strips of material 126 may overlap one another to form the stiffened regions 127, which may have increased rigidity or stiffness relative to support sheet 124. The stiffened regions 127 may be formed at the interface between contiguous strips of material 126 and may extend along the width dimension of the rear layer 108 in substantially parallel relationship to the bottom rail 104. The stiffened regions 127 may cause the support sheet 124 to bend or fold in a rearwardly direction during retraction of the shade 106, resulting in a predictable stacking of the support sheet 124.
(32) With continued reference to
(33) Referring to
(34) The stiffened regions 127 of the rear layer 108 may be defined by the overlapping material of the strips of material 126, the lines of attachment 130, the reinforcement beads 132, or a combination thereof. The stiffened regions 127 may increase the rigidity or stiffness of the rear layer 108 at predetermined, vertically-spaced intervals. Referring to
(35) Referring to
(36) To assemble the shade 106, the strips of material 126 may be attached to the support sheet 124 along lines of attachment 130 at vertically-spaced intervals. In some implementations, the upper edge 126a of each strip of material 126 is attached to the support sheet 124, such as by adhesive, knitting, stitching, or any other suitable attachment element or method. The lower edge 126b of each strip of material 126 may be overlapped with the upper edge 126a of an immediately subjacent strip of material 126 and may be attached to the upper edge 126a with a reinforcement bead 132. The support sheet 124 and the strips of material 126 may be permanently attached to one another during a lamination process to ensure the support sheet 124 moves in unison with the strips of material 126. The attachment of the strips of material 126 to the support sheet 124 may be performed in an assembly machine in which the strips of material 126 are moved across the rear face 128 of the support sheet 124 in the width direction of the support sheet 124. The travel direction of the strips of material 126 may be generally orthogonal to the travel direction of the support sheet 124.
(37) The front layer 110 may be attached to the support sheet 124 vertically between the lines of attachment 130. In some implementations, the front layer 110 may be attached to the support sheet 124 along vertically-spaced, horizontally-extending lines of attachment 112, which may be vertically centered between the lines of attachment 130 of the strips of material 126 to the support sheet 124. The attachment of the front layer 110 to the support sheet 124 may be performed in an assembly machine in which the front layer 110 is moved along the front face 111 of the rear layer 108 in the length direction of the rear layer 108. The travel direction of the front layer 110 may be generally parallel to the travel direction of the support sheet 124. The front layer 110 may travel at a faster speed than the support sheet 124, resulting in the formation of the loops of material 114 between the lines of attachment 112 of the front layer 110 to the support sheet 124. The lines of attachment 112, 130 may be activated by applying heat, pressure, or both to the lines of attachment 112, 130. The lift cords 118 may be positioned between the front layer 110 and the support sheet 124 and may be slidably disposed through gaps 122 formed in the lines of attachment 112. Upper ends of the lift cords 118 may be attached to the head rail 102. Lower ends of the lift cords 118 may be attached to the bottom rail 104. The support sheet 124 may be attached to the head rail 102 along the upper edge 124a of the support sheet 124 and to the bottom rail 104 along the lower edge 124b of the support sheet 124.
(38) The shade 106 may be constructed of substantially any type of material. For example, the layers 108, 110 of the shade may be constructed from natural and/or synthetic materials, including fabrics, polymers, and/or other suitable materials. Fabric materials may include woven, non-woven, knits, or other suitable fabric types. In some implementations, the front layer 110 is constructed from a solid woven or knit fabric material. In some implementations, the front layer 110 is constructed from a 28 gauge, 20/1 semi-dull polyester knit fabric material. In some implementations, the support sheet 124 is constructed from a sheer knit fabric. In some implementations, the support sheet 124 has a thickness of 28 gauge. In some implementations, the strips of material 126 are constructed of a nonwoven fabric material, which may be formed using a spunlace process. In some implementations, the strips of material 126 are formed of a light-dimming fabric, such as Bon Soir. In some implementations, the film has a thickness of 36 gauge.
(39) The layers 108, 110 may have any suitable level of light transmissivity. For example, the layers 108, 110 may be constructed of transparent, translucent, and/or opaque materials to provide a desired ambience or decor in an associated room. In some implementations, the front layer 110 is an opaque, solid-face knit or woven material. In some implementations, the support sheet 124, the strips of material 126, or both are opaque and block or prevent light transmission through the shade 106. In some implementations, the strips of material 126 are colored black with paint or laminated with a light-blocking film. The laminated film may be disposed on either or both sides of the strips of material 126. In some implementations, one or both faces of the strips of material 126 may be laminated with a smooth flexible material, such as Mylar.
(40) The present disclosure generally provides a sheet of flexible material that consistently and predictably gathers in one predetermined direction when one edge of the sheet of material is moved toward an opposite or fixed edge of the sheet of material. The biasing of the sheet of material to gather in one predetermined direction may be achieved by securing strips of materials to the face of the sheet of material facing the direction in which it is desired to have the sheet of material gather. The strips of material may overlap one another and may be attached to the sheet of material along substantially parallel lines of attachment. The strips of material may be substantially parallel with each other and with the edges of the sheet, which may be moved toward each other to cause the sheet to gather about a moveable bottom rail. The overlapping strips of material may be attached to the flexible sheet with adhesive, ultrasonic bonding, or the like. The overlapping strips of material may increase the stiffness of the flexible sheet along the width dimension of the flexible sheet at vertically-spaced intervals, which may result in a predictable bending or folding of the sheet at the stiffened areas. The predictable gathering may be advantageous, as sheets of flexible material tend to randomly bunch when gathered, which may adversely interfere with the operation of the covering. The sheet of material may be gathered in loops when the sheet is moved from an extended position to a retracted position by moving one edge of the sheet toward an opposite edge of the sheet.
(41) If it is desired to gather the sheet in a rearward direction, the strips of material may be attached to the rear face of the sheet with substantially straight lines of attachment that extend generally parallel to the top and bottom edges of the sheet and to one another. By raising a bottom rail, the bottom edge of the sheet of material may be raised toward the top edge of the material, thereby causing the sheet of material to gather therebetween, and due to the strips of material attached to the rear face of the sheet, the gathering is in a rearward direction. When incorporated into a Roman shade having a sheet of material with strips of material attached along a rear face of the sheet and a looped material extending off a front face of the sheet, the loops on the front face remain drooped in a forward direction while the sheet is gathered consistently and uniformly in a rearward direction so as to not inhibit the operation of the lift elements in their sliding movement through the covering or so as to not form wrinkles in the looped material, which might be undesirable from an aesthetic standpoint.
(42) The foregoing description has broad application. While the provided examples describe a Roman shade, it should be appreciated that the concepts disclosed herein may equally apply to any type of shade that includes a sheet of material that is stacked from a flat, planar configuration. While the provided examples describe the support sheet being laminated with overlapping strips of material, the support sheet may be laminated with strips of material disposed in an edge-to-edge relationship. Further, while the provided examples describe the support sheet being laminated with strips of material, the support sheet may be attached to a single, continuous sheet of material with spaced lines of attachment, which may form stiffened regions or battens. Moreover, the covering may be mounted in an architectural opening in various orientations, such as with the front layer facing the room side or the street side of the building structure. Accordingly, the discussion of any embodiment is meant only to be explanatory and is not intended to suggest that the scope of the disclosure, including the claims, is limited to these examples. In other words, while illustrative embodiments of the disclosure have been described in detail herein, it is to be understood that the inventive concepts may be otherwise variously embodied and employed, and that the appended claims are intended to be construed to include such variations, except as limited by the prior art.
(43) The foregoing discussion has been presented for purposes of illustration and description and is not intended to limit the disclosure to the form or forms disclosed herein. For example, various features of the disclosure are grouped together in one or more aspects, embodiments, or configurations for the purpose of streamlining the disclosure. However, it should be understood that various features of the certain aspects, embodiments, or configurations of the disclosure may be combined in alternate aspects, embodiments, or configurations. Moreover, the following claims are hereby incorporated into this Detailed Description by this reference, with each claim standing on its own as a separate embodiment of the present disclosure.
(44) All directional references (e.g., proximal, distal, upper, lower, upward, downward, left, right, lateral, longitudinal, front, back, top, bottom, above, below, vertical, horizontal, radial, axial, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present disclosure, and do not create limitations, particularly as to the position, orientation, or use of this disclosure. Connection references (e.g., attached, coupled, connected, and joined) are to be construed broadly and may include intermediate members between a collection of elements and relative movement between elements unless otherwise indicated. As such, connection references do not necessarily infer that two elements are directly connected and in fixed relation to each other. Identification references (e.g., primary, secondary, first, second, third, fourth, etc.) are not intended to connote importance or priority, but are used to distinguish one feature from another. The drawings are for purposes of illustration only and the dimensions, positions, order and relative sizes reflected in the drawings attached hereto may vary.