System and method for spraying seeds dispensed from a planter
10645863 ยท 2020-05-12
Assignee
Inventors
Cpc classification
International classification
A01C7/10
HUMAN NECESSITIES
Abstract
A system includes at least one nozzle assembly configured to spray fluid towards seeds planted within a furrow. The at least one nozzle assembly includes a valve. The system also includes a controller communicatively coupled to the valve. The controller is configured to control operation of the valve such that fluid is sprayed at least one of on or adjacent to each seed within the furrow. The system further includes a detector communicatively coupled to the controller and configured to detect a location of each spray relative to a location of a respective one of the seeds within the furrow.
Claims
1. A system for providing seed-specific placement of fluid, the system comprising: at least one nozzle assembly configured to spray fluid towards seeds planted within a furrow, the at least one nozzle assembly including a valve; a controller communicatively coupled to the valve, the controller being configured to control operation of the valve such that fluid is sprayed at least one of on or adjacent to each seed within the furrow; and a detector communicatively coupled to the controller and configured to detect a location of each spray relative to a location of a respective one of the seeds within the furrow.
2. The system of claim 1, wherein the controller is configured to adjust at least one operating parameter of the system to align the location of each spray with the location of the respective one of the seeds within the furrow.
3. The system of claim 2, wherein the controller is configured to adjust the at least one operating parameter to align the location of each spray with the location of the respective one of the seeds within the furrow based on an operator input.
4. The system of claim 2, wherein the controller is configured to automatically adjust the at least one operating parameter to align the location of each spray with the location of the respective one of the seeds within the furrow based on an operator input.
5. The system of claim 4, wherein the controller is further configured to: determine an offset distance between the location of each spray and the location of the respective one of the seeds within the furrow; compare the offset distance to a predetermined value; and automatically adjust the at least one operating parameter of the system based on the determined offset distance.
6. The system of claim 1, wherein the detector comprises a camera configured to capture images of the location of each spray and the respective one of the seeds within the furrow.
7. The system of claim 1, wherein the detector comprises a sensor configured to detect light emitted by the fluid and the seeds.
8. The system of claim 7, wherein the fluid includes a first tracer, and wherein each seed includes a second tracer, and wherein the detector is configured to distinguish the first tracer from the second tracer.
9. The system of claim 1, wherein the controller is configured to plot the location of each spray relative to the location of each seed.
10. The system of claim 9 further comprising a display configured to display the plot.
11. The system of claim 10 further comprising an input device configured to receive an operator input for adjusting at least one operating parameter of the system based on the plot.
12. A method for providing seed-specific placement of fluid, the method comprising: spraying fluid from at least one nozzle assembly towards seeds planted within a furrow, the at least one nozzle assembly including a valve; controlling operation of the valve such that fluid is sprayed at least one of on or adjacent to each seed within the furrow; detecting, using a detector, a location of each spray relative to a location of a respective one of the seeds within the furrow; and determining, using a controller communicatively connected to the detector, an offset distance between the location of each spray and the location of the respective one of the seeds.
13. The method of claim 12 further comprising comparing the offset distance to a predetermined value.
14. The method of claim 12 further comprising adjusting operation of the valve to align the location of each spray with the location of the respective one of the seeds within the furrow.
15. The method of claim 12 further comprising capturing images of the location of each spray and the respective one of the seeds within the furrow.
16. The method of claim 12 further comprising sensing, using a sensor, a characteristic of the fluid and the seeds.
17. The method of claim 16, wherein the fluid includes a first tracer and each seed includes a second tracer, the method further comprising distinguishing each spray from each seed based on the first tracer and the second tracer.
18. The method of claim 12 further comprising plotting the location of each spray relative to the location of each seed.
19. A system for providing seed-specific placement of fluid as seeds are planted into a furrow by a planter, the system comprising: a planter row unit including a seed meter configured to dispense seeds into a furrow at a seed frequency; at least one nozzle assembly configured to spray fluid towards the seeds dispensed into the furrow, the at least one nozzle assembly including a valve; a controller communicatively coupled to the valve, the controller being configured to control operation of the valve based on the seed frequency such that fluid is sprayed at least one of on or adjacent to each seed; and a detector communicatively coupled to the controller and configured to detect a location of each spray relative to a location of a respective one of the seeds within the furrow.
20. The system of claim 19, wherein the detector is mounted to the planter row unit at position at which the location of each spray relative to the location of the respective one of the seeds is detected prior to the furrow being closed.
21. The system of claim 19, wherein the detector comprises at least one of a sensor and a camera.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(10) Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
(11) In general, the present subject matter is directed to a system and method for providing seed-specific placement of a fluid as seeds are planted into a furrow by an agricultural planter. Specifically, in several embodiments, a controller may be configured to determine the frequency at which seeds are being dispensed into the furrow. The controller may then control the operation of a nozzle assembly such that a metered amount of fluid is sprayed on and/or adjacent to each seed. For instance, in several embodiments, the controller may be configured to pulse a valve of the nozzle assembly at the same frequency as the seed frequency to allow fluid to be automatically sprayed on and/or adjacent to each seed.
(12) As indicated above, seed spraying systems are known that utilize individual seed timing to spray seeds dispensed from a planter. However, each row unit of a conventional planter is typically designed to space seeds very evenly along a given row and provide accurate singulation (i.e., very few doubles and skips). Moreover, planters are typically operated at a relatively slow and constant speed (e.g., 5 to 6 miles per hour (MPH)). Thus, it is believed that accurate, seed-specific fluid placement may be achieved without use of the complex methodologies required for individual seed timing. Specifically, given the consistency of conventional planters in dispensing seeds at a given frequency, the nozzle assemblies of the planter may be pulsed on and off at the same frequency as the seed frequency and shifted in order to align the spray pulses with the seed positions. Such a simplified methodology may generally reduce the amount of data that must be processed by the controller, thereby allowing for the use of less expensive controllers with slower processing speeds.
(13) Referring now to the drawings,
(14) As shown, the work vehicle 10 may include a pair of front wheels 16, a pair or rear wheels 18 and a chassis 20 coupled to and supported by the wheels 16, 18. An operator's cab 22 may be supported by a portion of the chassis 20 and may house various control devices 24 for permitting an operator to control the operation of the work vehicle 10. Additionally, the work vehicle 10 may include an engine 26 and a transmission 28 mounted on the chassis 20. The transmission 28 may be operably coupled to the engine 26 and may provide variably adjusted gear ratios for transferring engine power to the wheels 18 via an axle/differential 30.
(15) Additionally, as shown in
(16) As particularly shown in
(17) Additionally, each row unit 14 may also include a seed hopper 48, a seed meter 50 and a seed tube 52. In general, the seed hopper 48, seed meter 50 and seed tube 52 may be configured to dispense seeds 46 into the furrow 38. For example, the seed hopper 48 may comprise any suitable container or other storage device that is configured for storing and dispensing seeds into the seed meter 50. Similarly, the seed meter 50 may comprise any suitable seed meter known in the art that is configured to dispense seeds 46 into the seed tube 52 at a metered rate. For example, as particularly shown in
(18) It should be appreciated that the metered rate or seed frequency at which seeds 46 are dispensed from the seed meter 50 may generally vary depending on the speed at which the seed disc 56 is rotated within the housing 54. For example, at a given rotational speed for the seed disc 56, the seed meter 50 may be configured to dispense seeds 46 at a constant seed frequency. Thus, when the planter 12 is being pulled at a constant speed, the seeds 46 may be spaced apart equally from one another within the furrow 38. However, as the travel speed of the planter 12 increases or decreases, the rotational speed of the seed disc 56 must also be increased or decreased to maintain equal spacing of the seeds 46 within the furrow 38. Such variation of the rotational speed of the seed disc 56 may generally be provided by a drive system 60, as described below.
(19) In general, the drive system 60 may comprise any suitable device and/or combination of devices that is configured to rotate the seed disc 56. For example, in several embodiments, the drive system 60 may comprise a sprocket/chain arrangement. Specifically, as shown in
(20) In several embodiments, the drive system 60 may be configured to vary the rotational speed of the seed disc 56 based on the travel speed of the planter 12. For example, as particularly shown in
(21) As an alternative to rotating the drive shaft 62 via a motor 72, the drive shaft 62 may be rotatably coupled to one or more of the wheels 76 of the planter 12 and/or one or more of the wheels 16, 18 of the work machine 10, thereby allowing the rotational speed of the seed disc 56 to be varied as a function of the travel speed of the planter 12. For instance, in one embodiment, a sprocket/chain arrangement, a gear arrangement or any other suitable rotatable coupling may be used to couple the drive shaft 62 to one or more of the wheels 76, 16, 18. Thus, as the planter 12 is pulled by the work machine 10 in the travel direction 34, the drive shaft 62 may be rotated as a function of the speed of the planter 12.
(22) It should be appreciated that, in alternative embodiments, the drive system 60 may include any other combination of components and/or may have any other suitable configuration that allows the seed disc 56 to be rotated in a controlled manner. For example, instead of including the various components described above (e.g., the drive shaft 62, the first and second sprockets 64, 66 and the chain 70), the drive system 60 may simply include a motor coupled directly to the seed disc 56 via a suitable shaft. In another embodiment, the drive system 60 may include a sprocket/chain arrangement coupled directly between the seed disc 56 and one or more of the wheels 76 of the planter 12 and/or one or more of the wheels 16, 18 of the work vehicle 10.
(23) Referring still to
(24) It should be appreciated that fluid F may be supplied to the nozzle assembly 78 from a suitable fluid source (not shown), such as a fluid tank, via a pipe or other suitable flow conduit. In addition, a pump (not shown), such as a centrifugal pump, may be positioned upstream of the nozzle assembly 78 for pumping fluid F from the fluid source to the nozzle assembly 78.
(25) It should also be appreciated that, as an alternative to configuring the row unit 14 as a single row unit for planting seeds along a single furrow, the row unit 14 may, instead, be configured as a twin row unit for planting seeds along two closely-spaced furrows within the same harvesting row. In such an embodiment, the row units 14 may be configured the same as or similar to any suitable twin row units known in the art. For instance, in one embodiment, each row unit 14 may include two furrow creation devices for creating two adjacent furrows as well as two seed meters/tubes for dispensing seeds into each furrow. Moreover, as will be described below with reference to
(26) Referring now to
(27) In one embodiment, the controller 102 may be configured to determine the seed frequency of the seed meter 50 by directly monitoring the rotational speed of the seed disc 56. Specifically, as shown in
(28) Alternatively, the controller 102 may be configured to determine the seed frequency based on any other speed-related parameter of the planter 12. Specifically, as indicated above, the rotational speed of the seed disc 56 and, thus, the seed frequency of the seed meter 50, may generally be controlled by the drive system 60 of each row unit 14. Thus, in several embodiments, the seed frequency may be determined by monitoring the speed of one or more components of the drive system 60. For example, a speed sensor (e.g., an encoder or shaft sensor) may be mounted to or associated with a component of the drive system 60 (e.g., the motor 72, the drive shaft 62, the first sprocket 64, the second sprocket 66, the shaft 68 and/or the chain 70) to allow the rotational or linear speed of such component to be monitored. This monitored speed may then be correlated to the seed frequency of the seed meter 50. For example, by monitoring the rotational speed of the motor 72, the seed frequency may be determined by analyzing both the design characteristics of the seed disc 56 (e.g., the diameter 106 and circumferential spacing 108 of the recessed features 58) and the sprocket ratio between first and second sprockets 64, 66.
(29) Moreover, since the drive system 60 may be controlled as a function of the travel speed of the planter 12, the seed frequency may also be determined by monitoring the travel speed of the planter 12. For instance, as indicated above, the controller 102 may be configured to receive signals from a sensor or other suitable device (e.g., a GPS receiver) associated with the travel speed of the planter 12. This speed measurement may then be correlated to the seed frequency of the seed meter 50.
(30) As indicated above, by determining the frequency at which the seeds are being dropped into the furrow 38, the controller 102 may be configured to control the operation of the nozzle assembly 78 to allow fluid F to be sprayed on and/or adjacent to each seed 46. Specifically, in several embodiments, the controller 102 may be configured to pulse the valve 82 at the same frequency as the seed frequency. For instance, if seeds 46 are being dropped into the furrow at a frequency of 14 seeds per second, the controller 102 may be configured to transmit an open control signal to the valve 82 every 14 seconds to cause it to open (thereby allowing the nozzle assembly 70 to spray a seed 46) and transmit a close control signal to the valve 82 every 14 seconds to cause it to close.
(31) It should be appreciated that the pulse frequency of the valve 82 may be continuously regulated to adjust for changes in the seed frequency. For instance, as the travel speed of the planter 12 is increased/decreased (thereby necessitating an increase/decrease in the seed frequency to maintain a desired seed spacing), the pulse frequency of the valve 82 may be similarly increased/decreased to ensure that each seed is sprayed.
(32) In addition, when the system 100 is initiated, it may be necessary to adjust the timing of the valve operation in order to align each spray pulse with a corresponding seed 46. For example, even though the nozzle assembly 78 may be spraying fluid at the same frequency as the seed frequency, the location of each spray may be offset from the location of each seed 46. To address this issue, in one embodiment, the spray locations may be shifted manually by the operator (e.g., by inputting an offset value into a control panel location in the operator's cab 22 of the work vehicle 10). For instance, after operating the system 100 for a short period of time, the operator may check the alignment of each spray location with each seed location. This may simply be a visual check or the operator may check the spray/seed alignment using a suitable spray detector. For example, an additive (e.g., a radioactive trace and/or any other suitable detectable chemical) may be added to the fluid being sprayed on and/or adjacent to each seed 46. In such an embodiment, the spray detector may be passed over the ground to detect each spray location. The detected spray locations may then be compared to the corresponding seed locations (e.g., by digging up the planted seeds 46). In the event that the spray locations are offset from the seed locations, the operator may input an offset value (e.g., two inches) into the control panel. The controller 102 may then shift the spray locations forward or backwards to ensure proper alignment with the seeds 46. It should be appreciated that, in addition to adding a detectable additive to the fluid being sprayed, a detectable coating may also be applied to the seeds 46. As such, a suitable detector(s) may be used to automatically detect both the spray locations and the seed locations, thereby providing an efficient means for comparing the relative spray/seed locations.
(33) Alternatively, the spray locations may be automatically detected and adjusted by the controller 102. For instance, in one embodiment, the controller 102 may be communicatively coupled to a vision system (e.g., a camera or any other suitable imaging device) configured to capture images of the location of each spray relative to the location of each seed. In such an embodiment, the controller 102 may include suitable image processing algorithms for detecting the location of and determining the offset between each spray/seed. The controller 102 may then automatically adjust the spray locations based on the determined offset to align each spray with a corresponding seed 46. It should be appreciated that, as an alternative to automatically analyzing the images captured by the vision system, the images may be displayed to the operator on a suitable display panel. The operator may then manually adjust the alignment of the spray locations with the seed locations based on the displayed images.
(34) It should be appreciated by those of ordinary skill in the art that, with the exception of twin row planters, the row units of an agricultural planter are typically operated independent of one another. As a result, each row unit may require an independent shift in order to align each spray location with each seed location. However, in the event that the row units are timed together or are otherwise operated in sync, a single, global shift may be applied to each row unit in order to align the spray locations with the seed locations.
(35) Moreover, the controller 102 may also be configured to regulate the pulse duration of the valve 82 (i.e., the time period between the transmission of the open and close control signals) in order to control the spray band length, spray volume per seed, etc. For instance, if a constant spray band length is desired (e.g., a spray band starting an inch before each seed 46 and extending one inch after each seed 46), the controller 102 may be configured to regulate the pulse duration of the valve 82 based on the travel speed of the planter 12 in order to achieved the desired band length. Similarly, if a constant spray volume is desired, the controller 102 may be configured to regulate the pulse duration of the valve 82 based on various operating parameters of the system 100, such as the pressure of the fluid F supplied to the valve 82, the valve configuration (e.g., the sizes of the inlet and/or outlet of the valve 382), the nozzle configuration (e.g., the spray tip orifice size) and/or any other suitable operating parameters.
(36) Referring now to
(37) Additionally, as is generally understood, the seeds 46 dispensed within the first furrow 114 may be offset from the seeds 46 dispensed within the second furrow 120. To provide for such alternation of the seeds 46 between the adjacent furrows 114, 120, the first seed meter and tube 110, 112 may, in one embodiment, be offset from the second seed meter and tube 116, 119 by an offset distance 124 (e.g., a distance equal to one-half the seed spacing distance 122). As such, when the seed meters 110, 116 are dispensing seeds simultaneously, the seeds 46 dropped into the first furrow 114 may be offset from the seeds 46 dropped into the second furrow 120 by the offset distance 124. Alternatively, instead of offsetting the seed meters/tubes, the first and second seed meters 110, 116 may be operated 180 out-of-phase such that the seeds 46 dispensed into the first and second furrows 114, 120 are offset from one another by the offset distance 124.
(38) Referring still to
(39) The controller 102 may then be configured to pulse the valves 130, 134 of the first and second nozzle assemblies 126, 128 at the same frequency as the seed frequency. In doing so, the controller 102 may, in several embodiments, be configured to open and close the first and second valves 130, 134 simultaneously. For instance, in embodiments in which the first and second nozzle assemblies 126, 128 are offset from one another by the offset distance 124, the valves 130, 134 may be controlled such that both nozzle assemblies 126, 128 are turned on and off at the same time, thereby allowing the seeds 46 within both furrows 114, 120 to be sprayed simultaneously.
(40) Alternatively, the controller 102 may be configured to alternately open and close the valves 130, 134 as each nozzle assembly 126, 128 passes over a seed 46 within its respective furrow 114, 120. Specifically, the controller 102 may be configured to control the valves 130, 134 such that, when the first valve 130 is opened, the second valve 134 is closed and vice versa. Such control of the valves 130, 134 may generally allow for alternating spray bands to be sprayed across the seeds 46. For instance, assuming that the seeds 46 are being planted with a 12 inch spacing (i.e., distance 122) and a six inch offset (i.e., distance 124), the first and second valves 130, 134 may be alternately opened and closed such that the first and second nozzle assemblies 126, 128 spray six inch bands across each seed 46 within their respective furrows 114, 120 (e.g., spray bands extending three inches before and three inches after each seed 46).
(41) It should be appreciated that, by alternating the opening and closing of the valves 130, 134, a continuous flow of fluid F may be provided through the system 100, thereby preventing any undesirable pressure or flow pulses/surges (e.g., due to the continuous operation of an upstream pump). Additionally, by providing an uninterrupted flow of fluid F, the disclosed system 100 may be retrofitted into conventional planters without altering the calibration, flow rate and/or fluid pressure settings of the planter.
(42) It should also be appreciated that, as an alternative to having two separate nozzle assemblies 126, 128, the disclosed system 100 may include a single nozzle assembly configured to spray fluid F on and/or adjacent to the seeds 46 disposed in both the first and second furrows 114, 120. For example,
(43) In general, the valve 246 may be configured such that the flow of fluid F is only directed through one nozzle portion 242, 244 at a time. For instance, the valve 246 may be configured to allow fluid F to flow through the first nozzle portion 242 when a poppet or actuator of the valve 246 is in an open position and through the second nozzle portion 244 when the actuator is in a closed position. As such, the valve 246 may be controlled based on the seed frequency of the first and second seed meters 110, 116 to allow the seeds 46 within the first and second furrows 114, 120 to be alternately sprayed. For instance, assuming again that the seeds 46 are being planted with a 12 inch spacing (i.e., distance 122) and a six inch offset (i.e., distance 124), the valve 246 may be controlled such that the first nozzle portion 242 is turned on and sprays a six inch spray band as the nozzle assembly 240 travels past a seed 46 within the first furrow 114. The flow of fluid F may then be switched to the second nozzle portion 244 such that a six inch spray band may be sprayed as the nozzle assembly 240 travels past a seed 46 within the second furrow 120.
(44) Referring now to
(45) For example, as shown in
(46) It should be appreciated that, in embodiments in which the disclosed system 100 includes multiple nozzle assemblies 350, 352, 354 for spraying fluids on and/or adjacent to seeds 46 located within the same furrow 38, the nozzle assemblies 350, 352, 354 may have the same or different configurations. For instance, as shown in
(47) Referring now to
(48) In general, the detector 460 may comprise any suitable sensor, camera, scanner and/or the like that is capable of automatically detecting the location of each spray/seed. For example, as indicated above, the detector 460 may simply comprise a digital camera configured to capture images of the location of each spray relative to each seed 46. In another embodiment, the detector 460 may comprise a hyperspectral sensor, an ultraviolet (UV) camera or sensor, an infrared (IR) camera or sensor and/or any other suitable imaging device capable of detecting light across one or more ranges within the light wavelength spectrum, including, but not limited to, UV light wavelengths, IR light wavelengths, visible light wavelengths and/or the like. In such an embodiment, a UV and/or IR tracer may be added into the fluid F being sprayed while each seed 46 may be coated with a different UV and/or IR tracer. The detector 460 may then be capable of both detecting and distinguishing the UV and/or IR light emitted from each spray and the UV and/or IR light emitted from each seed 46. In a further embodiment, the detector 460 may comprise a radioactive scanner or sensor (e.g., a Geiger counter) configured to detect low level radioactive tracers. In such an embodiment, a radioactive tracer may be added into the fluid F being sprayed while each seed 46 may be coated with a different radioactive tracer. The detector 460 may then detect the position of each spray/seed by detecting the radiation given off at each spray/seed location.
(49) Additionally, as shown in
(50) It should be appreciated that the controller 102 described herein may generally comprise any suitable computer and/or other processing unit, including any suitable combination of computers, processing units and/or the like that may be operated independently or in connection within one another. Thus, in several embodiments, the controller 102 may include one or more processor(s) and associated memory device(s) configured to perform a variety of computer-implemented functions. As used herein, the term processor refers not only to integrated circuits referred to in the art as being included in a computer, but also refers to a controller, a microcontroller, a microcomputer, a programmable logic controller (PLC), an application specific integrated circuit, and other programmable circuits. Additionally, the memory device(s) of the controller 102 may generally comprise memory element(s) including, but not limited to, computer readable medium (e.g., random access memory (RAM)), computer readable non-volatile medium (e.g., a flash memory), a floppy disk, a compact disc-read only memory (CD-ROM), a magneto-optical disk (MOD), a digital versatile disc (DVD) and/or other suitable memory elements. Such memory device(s) may generally be configured to store suitable computer-readable instructions that, when implemented by the processor(s), configure the controller 102 to perform various functions including, but not limited to, controlling the operation of the valves 82, 246, determining the seed frequency of the seed meters 50, 110, 116 and/or various other suitable computer-implemented functions.
(51) It should also be appreciated that, although the system 100 is described herein with reference to spraying seeds 46, the system 100 may generally be utilized to spray any suitable type of plant and/or plant precursor, such as seeds, seedlings, transplants, encapsulated tissue cultures and/or any other suitable plant precursors.
(52) This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.