Method for controlling the fuel supply to an internal combustion engine at start-up and a carburettor

Abstract

The invention concerns a method for controlling the fuel supply to an internal combustion engine at start-up. The fuel supply system can be set in at least two start modes, a lean mode and a rich mode, and the selection of mode is based on an evaluation of a previous start attempt or successful run. The invention also concerns a carburetor (10) having a fuel supply system including a main fuel path (13) with an actively controlled fuel valve (26) and an idling fuel path (14) branching off from the main fuel path (13) downstream of the valve (26). The fuel supply system further includes a start fuel line (23, 423) starting upstream (FIG. 1) or downstream (FIG. 4) of the fuel valve (26) and ending in at least one start fuel outlet near and downstream of a choke valve.

Claims

1. A method of controlling a fuel supply to be rich or lean in a carburetor during a start attempt of an internal combustion engine, the carburetor having a fuel supply system configured to be set in a lean mode or a rich mode, the rich mode providing extra fuel during the start attempt, the method comprising: a) during the start attempt, determining if a subsequent start attempt should be executed in the lean mode or the rich mode in response to an evaluation of at least one engine parameter from a previous start attempt, a run of the engine, or the start attempt, wherein the evaluation of the at least one engine parameter from the previous start attempt, the run of the engine, or the start attempt comprises determining if an ignition indication occurred in the start attempt; and b) setting the fuel supply system in the rich mode or the lean mode for the subsequent start attempt in response to the evaluation of the at least one engine parameter from the previous start attempt, the run of the engine, or the start attempt, wherein if an ignition indication is determined to have occurred, the fuel supply system is set or maintained in the lean mode.

2. The method of claim 1, wherein the fuel supply system is set in the lean mode when the engine is stopped after the run of the engine.

3. The method of claim 1, wherein the method further comprises detecting the start attempt of engine, wherein the start attempt is when the engine is in a start position.

4. The method of claim 1, wherein the start attempt is a pull of a pull cord.

5. The method of claim 1, wherein an evaluation of the ignition indication further comprises monitoring an engine speed and evaluating of engine speed behavior during the start attempt.

6. The method of claim 1, wherein an evaluation of the ignition indication further comprises monitoring if an ignition quotient is larger than a predetermined ignition threshold value, the ignition quotient based on the ignition quotient between a first time from a lower dead point to an upper dead point and a second time from the upper dead point to the lower dead point.

7. The method of claim 1, wherein the at least one engine parameter comprises: a stop time (t2) indicating a time has passed since the run of the engine, a run time (t1) indicating the duration of the run of the engine, a stop temperature (T1) of a last engine stop, or a start temperature (T2) of the start attempt.

8. The method of claim 1, wherein the engine is a crankcase-scavenged engine.

9. A device for controlling a fuel supply to be rich or lean in a carburetor during a start attempt of an internal combustion engine, the carburetor having a fuel supply system configured to be set in a lean mode or a rich mode, the rich mode providing extra fuel during the start attempt, the device configured to: a) during the start attempt, determine if a subsequent start attempt should be executed in the lean mode or the rich mode in response to an evaluation of at least one engine parameter from a previous start attempt, a run of the engine, or the start attempt, wherein the evaluation of the at least one engine parameter from the previous start attempt, the run of the engine, or the start attempt comprises determining if an ignition indication occurred in the start attempt; and b) set the fuel supply system in the rich mode or the lean mode for the subsequent start attempt in response to the evaluation of the at least one engine parameter from the previous start attempt, the run of the engine, or the start attempt, wherein if an ignition indication is determined to have occurred, the fuel supply system is set or maintained in the lean mode.

10. The device of claim 9, wherein the device is configured to set the fuel supply system in the lean mode when the engine is stopped after the run of the engine.

11. The device of claim 9, wherein the device is further configured to detect the start attempt of engine, wherein the start attempt is when the engine is in a start position.

12. The device of claim 9, wherein the start attempt is a pull of a pull cord.

13. The device of claim 9, wherein an evaluation of the ignition indication further comprises monitoring an engine speed and evaluating of engine speed behavior during the start attempt.

14. The device of claim 9, wherein an evaluation of the ignition indication further comprises monitoring if an ignition quotient is larger than a predetermined ignition threshold value, the ignition quotient based on the ignition quotient between a first time from a lower dead point to an upper dead point and a second time from the upper dead point to the lower dead point.

15. The device of claim 9, wherein the at least one engine parameter comprises: a stop time (t2) indicating a time has passed since the run of the engine, a run time (t1) indicating the duration of the run of the engine, a stop temperature (T1) of a last engine stop, or a start temperature (T2) of the start attempt.

16. The device of claim 9, wherein the fuel supply system comprises: a main fuel path connecting a diaphragm controlled regulating chamber to a main outlet in a region of a venturi section, the main fuel path comprising an electronically controlled valve and an idling fuel path, the idling fuel path branching off from the main fuel path downstream of the electronically controlled valve and ending in at least one idling outlet in a region of the throttle valve; and a start fuel line starting upstream or downstream of the electronically controlled valve and ending in at least one start fuel outlet to an intake channel.

17. The device of claim 16, wherein the electronically controlled valve is a bistable two position valve, having an open, first position and a closed, second position, the electronically controlled valve being closed in the lean mode and open in the rich mode.

18. The device of claim 16, wherein the at least one start fuel outlet is located upstream of the venturi section and downstream of the choke valve for supplying fuel to the intake channel.

19. The device of claim 9, wherein the engine is a crankcase-scavenged engine.

20. The device of claim 9, wherein the engine is a two-stroke engine.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1, which includes FIGS. 1A and 1B, is a schematic drawing of a first embodiment of a fuel supply system of a carburetor,

(2) FIG. 2 is a flow chart representing a process for controlling the fuel supply at start up, and

(3) FIG. 3 shows an example of a start attempt.

(4) FIG. 4 is a schematic drawing of a second embodiment of a fuel supply system of a carburetor.

DESCRIPTION OF THE INVENTION

(5) The present invention primarily concerns crankcase scavenged, spark ignited, two- or four-stroke engines and any general reference to engines in the following description concerns these type of engines, although also non-crankcase-scavenged engines are possible.

(6) FIG. 1 is a schematic view showing a fuel supply unit in the form of a diaphragm carburetor. The carburetor main body 10 has an intake channel 30 extending from an air inlet side 34 to an air outlet side 35. A choke valve 32 is mounted in the intake channel 30, at the air inlet side 34 thereof, and a throttle valve 33 is mounted in the intake channel 30 at the air outlet side 35 thereof. In-between the throttle valve 33 and the choke valve 32, a venturi 31 is formed in the intake channel 30. During operation, air is drawn from the air inlet side 34 via an air filter (not shown), and an air/fuel mixture is delivered to the engine (not shown) connected to the air outlet side 35.

(7) A fuel pump 8 draws fuel from a fuel tank 9. The fuel pump 8 may be a known pulsation controlled diaphragm pump, driven by the pressure pulse generated by a crankcase of the engine that the carburetor is supplying air and fuel mixture to. The fuel pump 8 delivers fuel, via a needle valve (not shown), to a fuel metering chamber 12 of a fuel regulator 11. The fuel metering chamber 12 is separated from atmospheric pressure by a diaphragm and can hold a predetermined amount of fuel.

(8) A main fuel path 13 connects the fuel metering chamber 12 to a main outlet 22 in the intake channel 30, located in the region of the venturi 31. An actively controlled fuel valve 26 is mounted in the main fuel path 13. The actively controlled fuel valve 26 is preferably a bistable valve that can switch between an open and closed position.

(9) Downstream of the electronically controlled fuel valve 26, an idling fuel path 14 branches off from the main fuel path 13. The idling fuel path 14 itself branches off into three idling outlets 19, 20, 21 to the intake channel 30, which are successively disposed in the region of the throttle valve 33. More precisely, the first idling outlet 19 is disposed upstream of the throttle valve 33 when the latter is closed, the second idling outlet 20 is disposed approximately in the region of a closed throttle valve 33, and the third idling outlet 21 is disposed downstream of the throttle valve 33.

(10) The fuel valve 26 is controlled by an electronic control unit (ECU) 50 that receives sensor inputs, such as throttle position, from at least one throttle position sensor, engine speed from at least one engine speed sensor, and temperature from at least one temperature sensor. The electronic control unit 50 can e.g. use these sensor inputs to decide when to open or close the fuel valve 26.

(11) A start fuel line 23 emanates from the fuel metering chamber 12 and has a start fuel outlet 25 in the region of the choke valve 32, downstream of it. An optional air channel 24, drawn in phantom lines, connects ambient air to the start fuel line 23. The air channel 24 is for diluting the fuel concentration supplied by the start fuel line 23 to the intake channel 30 during operation of the engine, i.e. by mixing air to fuel drawn by the start fuel outlet 25 due to the pressure variations in the intake channel 30. The start fuel line 23 is preferably made by drilling a narrow bore in the carburetor body from the fuel metering chamber 12 to the intake channel 30. An alternative to the air channel 24 is to reduce the diameter of the bore providing the start fuel line 23, or to add other flow restriction means in the start fuel line 23. The start fuel line 23 could alternatively branch off from the main fuel path 13 upstream of the electronically controlled valve 26.

(12) The main fuel path 13, the idling fuel path 14, and the start fuel line 23 each have a check valve 16-18 for preventing fuel flowing back to the fuel metering chamber 12.

(13) The carburetor 10 can be set in a start position, as e.g. described in U.S. Pat. No. 7,611,131. In the start position, the choke valve 32 is closed, and the throttle valve 33 is slightly open (around 5-20, 20-40, 40-60, or 60-90%, of a fully opened position). When pulling a pull cord to start the engine while the carburetor 10 is in the start position, pressure variations in the intake channel 30 will draw fuel from the start fuel outlet 25. For those revolutions, the 35 electronically controlled valve 26 is open, consequently fuel will be drawn from the main fuel outlet 22 as well as from the idling fuel outlets 19, 20, 21, thereby delivering an additional amount of fuel. However, for those revolutions the fuel valve 26 is closed, fuel will be drawn only from the start fuel outlet 25.

(14) In one preferred embodiment of the invention, the fuel valve 26 is either closed or open for all revolutions during a start attempt (for other operating conditions the fuel valve 26 will open and close frequently to adjust the fuel ratio). In the mode when the fuel valve 26 is 5 closed at the start attempt, the fuel supply system is referred to as being in lean mode, and when the fuel valve is open the fuel supply system is referred to as being in rich mode.

(15) Moving from the start position, the choke valve 32 is released to a fully opened while the throttle valve 33 can take any position between closed (idle throttle) and fully open (maximum throttle). When the throttle valve 33 is closed, fuel will mainly be taken from the first idling outlet 19, and the electronically controlled valve 26 can control the fuel supply during idling by closing and opening the valve 26 according to an idling control scheme as e.g. described in WO 2009/038503, herewith incorporated by reference. In the same manner the fuel supply can be controlled by closing and opening the valve 26 to adjust the air fuel ratio of the as described in e.g. WO 2007/133125 and WO 2007/133148, herewith incorporated by reference.

(16) Controlling the Fuel Supply to an Internal Combustion Engine at Start-Up

(17) A method for controlling the fuel supply to an internal combustion engine at start-up will now be described in more detailed with reference to FIG. 2.

(18) The phantom lined box Set carburetor in start position 100 indicates that the operator sets the carburetor in a start position, e.g. closed choke valve 32 and slightly opened throttle valve 33. Thereafter the operator actuates the start mechanism at box 101, e.g. pulls the pulling cord, which box 101 is also drawn with phantom lines indicating that these steps do not form part of the method of the invention.

(19) After actuating the start mechanism, the engine control unit is energized and determines in box Start position? 103 whether the carburetor is set in its start position, here, by using a throttle position from a throttle position sensor 113. If the carburetor is not in its start position, the fuel supply system is controlled by other controls methods as indicated by the box Run mode 104.

(20) On the other hand, if the start position is detected, the next box Idetect=True? 107 checks whether a first ignition was detected in a previous start attempt, by receiving input from box idetect 114, i.e. a value symbolizing True or False. If the value is True the fuel supply system will be set or maintained in lean mode in box set/maintain lean mode 109. On the other hand, if it is False, the box Cold or warm? 108 follows, where it is determined whether the engine is considered to be started warm or cold.

(21) In box 108, the decision of warm or cold is determined by using the engine parameters from box 115, which here represents parameters from the present start attempt and/or from the previous start attempt and/or last successful run. For instance, engine parameters such as a stop temperature T1 stored when the engine was stopped at the last successful run, a start temperature T2 of the present start attempt, and a duration t1 of the last successful run, and a time t2 since the last successful run. As an example, the conditions in box 108 could be: 1) t2>stop time threshold (e.g. 5 minutes)=>cold start, else warm start, 2) t1<duration threshold (e.g. 5 seconds) AND T2<cold temperature threshold (e.g. 5 C.)=>cold start, else warm start, 3) t2>f(T1)=>cold start, else warm start, where f(T1.sub.1)>f(T1.sub.2) if T1.sub.1>T1.sub.2.

(22) The first example being the simplest one; if the engine hasn't been running recently, the engine is considered to be cold or else warm. In the second example, the engine is considered to be cold if the last engines run was short and if the temperature sensor indicates that it is very cold, e.g. when the engine is cooled during a cold winter day. In the third example, the time t2 since the last successful run is compared to a value that is dependent of the engine temperature T1 when the engine was stopped, i.e. if the engine is very hot when stopped it will take longer timer for it to cool. The specific conditions are shown as examples, of course more complex conditions could be used, for instance by combining one or more of the examples.

(23) If the engine during the start attempt is determined to have been started warm, the fuel supply system is set or maintained in lean mode in box Set/maintain lean mode 109. If the engine is determined to have been started cold, the box First ignition? 110 follows.

(24) At the box First ignition? 110, a function evaluates engine speed data 116 to detect whether any ignition has occurred during the start attempt. If an ignition is determined to have occurred, the variable idetect is set to be True in box Idetect=True 111. Thereafter, the fuel supply system is set in lean mode at box Set/maintain lean mode 109, so that the next start attempt will be performed in lean mode. This is done, since if a first ignition has been determined to have occurred, the engine should be close to starting and having a fuel ratio in the crankcase close to the optimal. Therefore, by setting the fuel supply system in lean mode, the risk of flooding the engine during the next start attempt is minimized.

(25) On the other hand, if no ignition was detected in box 110, the fuel supply system is set or maintained in rich mode at box Set/maintain rich mode 112. Thereby, the next start attempt is performed with the fuel supply system in rich mode.

(26) Of course, when the engine starts to run as indicated by the phantom lined box Engine starts to run 117, there will be no next start attempt, and other control schemes are activated to govern the fuel supply to the engine.

(27) After a successful run of the engine and the engine is stopped as indicated by the phantom lined box 118, the fuel supply system is set in lean mode at box 119. Furthermore, during shut down, as indicated by box 120, engine parameters such as engine stop temperature T1 and the duration t1 of the successful run are stored, and a timer t2 is started. Also the variable idetect is set to False during shut down, as indicated by box 121. Thus, after a successful run, the engine will be started with a fuel supply system in lean mode and with the ignition detection set to False.

(28) FIG. 3 shows an example for a start procedure. The upper graph shows operator actions, the middle graph shows fuel valve actions, and the lower graph shows fuel supply, and each graph follows the same time scale. When applicable reference numbers that corresponds to boxes in the control scheme of FIG. 2 have been used, these reference numbers are in the one hundreds. As indicated by reference number 200, the fuel valve 26 (see FIG. 1) is closed (the fuel supply system is in lean mode) before attempting to start the engine. Also before starting, the engine is set in start position by the operator, corresponding to box Set carburetor in start position 100 of FIG. 2. After having set the engine in its start position, the operator makes his first start attempt Pull 1 by pulling the cord, corresponding to box Actuate start mechanism 101 of FIG. 2. Since the fuel valve 26 (see FIG. 1) is closed, only a small amount of start fuel 205 from the start fuel outlet 25 (see FIG. 1) is delivered. I.e., this first start attempt is performed in lean mode. During this start attempt, the control scheme of FIG. 2 evaluates if the next start attempt should be executed in lean or rich mode. Here the decision arrived at was that the next start attempt should be executed in rich mode and therefore the fuel valve 26 is opened, corresponding to the box Set maintain rich mode 112 of FIG. 2. In the second start attempt Pull 2, the fuel valve 26 is now open. Hence, in addition to the fuel drawn from the start fuel outlet 25, fuel is also drawn from the main and idling outlets 19-22, thereby providing extra start fuel 206 to the engine. Also during the second start attempt, the control scheme of FIG. 2 is run to evaluate whether the next start attempt should be executed in lean or rich mode. Here the decision arrived at was that the next start attempt should continue to be executed in rich mode, and hence the fuel valve 26 remained open. In the third start attempt Pull 3, the fuel valve 26 is open, and fuel is therefore drawn from the start fuel outlet 25, and the main and idling outlets 19-22, thereby providing extra start fuel 206 to the engine. As was done during the first and the second start attempt, the control scheme of FIG. 2 was run to evaluate if the next start attempt should be executed in lean or rich mode. Here, a first ignition was detected, and therefore the fuel supply system is set in lean mode by closing the fuel valve 26, corresponding to the box Set/maintain lean mode 109 of FIG. 2. Thus, the fourth start attempt Pull 4 was executed in lean mode, hereby having the fuel valve 26 closed, and hence only start fuel 205 from the start fuel outlet 25 was delivered. During this start attempt, the engine ignited and started to run, corresponding to the box Engine starts to run 117 of FIG. 2. The control scheme now changes to a Start gas control scheme 201 (which is not described in details since it does not form a part of the present invention). The Start gas control 201 is active until the throttle trigger is actuated, and the Start gas control 201 is replaced by other control schemes, here named as Normal control 202, which handle different operating situations such as idling (as described in WO 2009/038503, for example) and full throttle (as described in WO 2007/133125, for example). During Start gas control 201 (see FIG. 1), the main amount of fuel 207 is drawn for the main and idling outlets 19-22 by opening and closing the fuel valve 26. However, since the choke valve 32 (See FIG. 1) is closed during Start gas control, small amounts of fuel will also be drawn from the start fuel outlet 25. During Normal control, the main amount of fuel 208 is drawn from the main or idling outlets 19-22 depending on if it is operating at full throttle or at idle throttle. Since the choke valve 32 is opened during these operating conditions, almost no fuel if any will be drawn from the start fuel outlet 25. When the engine is stopped as corresponding to the box Engine stops 118, the fuel supply system is set in lean mode by closing the fuel valve 26, corresponding to the box Set lean mode 119.

(29) The fuel supply unit shown in FIG. 4 has so many features in common with that of FIG. 1 that the same reference numerals are used in both figures. However, where differences occur, the reference numerals are selected from the 400 series in FIG. 4. Thus, as an example, the start fuel line 23 in FIG. 1 is designated 423 in FIG. 4.

(30) In FIG. 1, the start fuel line 23 drew fuel from the regulating chamber 11 and air from the air channel 24 to dilute the fuel concentration supplied from the start fuel outlet 25 to the intake channel 30 during operation of the engine. In contrast hereto, the start fuel line 423 in FIG. 4 is connected to the main fuel path 13 downstream of the actively controlled valve 26, so as to draw fuel from the main fuel path 13. Suitably, an area of the start fuel outlet 25 and an area of the main outlet 22 are of the same magnitude, and they may be of equal size, e.g. both of them may have a diameter of 0.9 mm.

(31) Further, an air conduit 424, which permits a leakage of air past the choke valve 32, is substituted for the air channel 24, which in FIG. 1 connects ambient air to the start fuel line 23, so that it can draw fuel from the regulating chamber 11 to the intake channel 30 during operation of the engine. The air conduit 424 permits air to be drawn past the choke valve 32, thereby diluting the fuel concentration supplied from the start fuel outlet 25 to the intake channel 30 during operation of the engine. Usually, the choke valve is a butterfly valve having a valve disk 32 with a bore (not shown) in it of a diameter on the order of 4 mm to provide a desired leakage of air past the choke valve. Then, the air conduit 424 suitably is an additional bore of substantially the same size or a widening of the original bore to about double its original area. Of course, if desired, the air conduit 424 may be located wholly or partly in the periphery of the choke valve disk or the wall of the intake channel 30.

(32) On pulling the start cord to start the engine, the fuel supply system of FIG. 1 keeps the actively controlled valve 26 open if the engine needs choking but closed if no choking is necessary. As contrasted hereto, in the fuel supply system of FIG. 4, the actively controlled valve 26 is always closed at the first pull in the start cord. Thereafter, the system opens the valve and makes it toggle between open and closed positions depending on factors like environmental temperature, number of pulls, detection of ignition that makes the engine try to increase its rpm, etc., but there is no memory indicating the time elapsed since the engine was running. The toggling movement of the actively controlled valve 26 results in a pulsating flow of fuel, but in a crankcase scavenged internal combustion engine, the mixture of air and fuel passes from the intake channel 30 to the crankcase before entering the combustion space, and over time concentration differences are equalized.

(33) Whereas the invention has been shown and described in connection with the preferred embodiments thereof, it will be understood that many modifications, substitutions, and additions may be made, which are within the intended broad scope of the following claims. From the foregoing, it can be seen that the present invention accomplishes at least one of the stated objectives.

(34) Alternatively, when shutting down the engine, the engine is set in lean or rich mode depending on one or more engine parameters. One example of conditions could be that if T1 is less than 5 C., then the engine at the first start attempt is started in rich mode and else in lean mode, i.e. expecting that the next start will be a cold start if T1 gives a low reading. Alternatively, even though it is not preferred, the engine could always be started in rich mode at the first start attempt.

(35) The temperatures T1 and T2 can e.g. be measured by a temperature sensor mounted on a circuit board attached to the carburetor.