Threadless tuning elements for coaxial resonators, and method for tuning same
10651529 · 2020-05-12
Assignee
Inventors
Cpc classification
International classification
Abstract
A high-frequency filter with a coaxial design has at least one resonator with a first inner conductor and an outer conductor housing. The outer conductor housing comprises a housing base, a housing cover which is arranged at a distance from the housing base, and a peripheral housing wall between the housing base and the housing cover. The first inner conductor is galvanically connected to the housing base and extends axially from the housing base in the direction of the housing cover. The resonator comprises a second internal conductor which is galvanically connected to the housing cover and extends axially from the housing cover in the direction of the housing base. The first and/or second inner conductor has an inner conductor bore, and a tuning element is arranged in one inner conductor bore in a thread-free axially movable manner. The tuning element is arranged in a sleeve or bushing and optionally or in addition thereto has an enlarged elastic region.
Claims
1. A high frequency filter in coaxial construction, comprising: at least one resonator comprising a first internal conductor and an external conductor housing; the external conductor housing comprising a housing base, a housing cover that is spaced apart from the housing base, and a peripheral housing wall between the housing base and the housing cover; the first internal conductor being galvanically connected to the housing base and extending in an axial direction from the housing base towards the housing cover, the first internal conductor ending at a distance from the housing cover and/or being galvanically isolated from the housing cover; wherein: the at least one resonator comprises a second internal conductor; the second internal conductor is galvanically connected to the housing cover and extends in the axial direction from the housing cover towards the housing base; the first and the second internal conductors are axially immovable; the first and the second internal conductors are mutually coaxial; the first and/or second internal conductors comprise an internal conductor bore; the internal conductor bore of the first or second internal conductor penetrates the external conductor housing and leads into an insertion opening; a tuning element is arranged inside the internal conductor bore of the first or second internal conductor so as to be axially movable; the tuning element is designed and/or arranged such that a portion of the tuning element enters a free clearance between the two internal conductors to varying extents, a bush or a sleeve is arranged in a form-locked or force-locked manner inside the internal conductor bore, between the first internal conductor and the tuning element or the second internal conductor and the tuning element; and/or the tuning element comprises a region having a widened diameter, this region being located either: a) in the center of the tuning element; and/or b) at the end of the tuning element that is closer to the insertion opening, the region having the widened diameter being elastically deformable, in the radial direction, towards a longitudinal axis that extends centrally through the tuning element; the tuning element further comprises an attachment device at the end of said tuning element that is closer to the insertion opening; the high frequency filter further comprises an adjusting device that comprises a coupler connected to the attachment device, at least part of the coupler being able to be inserted or being inserted into the insertion opening from outside said insertion opening; wherein both tensile and compressive forces can be transmitted via the connection between the attachment device and the coupler, as a result of which the tuning element can be or is moved towards the insertion opening or away from the insertion opening, inside the internal conductor bore of the first or second internal conductor.
2. The high frequency filter according to claim 1, wherein: the first internal conductor and the housing base are formed integrally and/or the second internal conductor and the housing cover are formed integrally.
3. The high frequency filter according to claim 1, wherein: the tuning element or a sleeve or surface coating located thereon comprises a first sliding surface, and the internal conductor bore or a bush inserted therein or a surface coating, located thereon, of the first or second internal conductor comprises a second sliding surface, and a) the first sliding surface of the tuning element is axially movable along the second sliding surface, inside the internal conductor bore of the first or second internal conductor and/or b) there is a threadless force-locked or frictional connection between the first sliding surface of the tuning element and the second sliding surface of the internal conductor bore of the first or second internal conductor.
4. The high frequency filter according to claim 1, wherein: an inside wall of the first and second internal conductors bore is smooth.
5. The high frequency filter according to claim 1, wherein: the tuning element is electrically conductive; and the tuning element is galvanically isolated from the first and second internal conductors.
6. The high frequency filter according to claim 1, wherein: both ends of the bush comprise an at least partially peripheral flange, such that the bush is arranged in an axially immovable manner inside the internal conductor bore of the first or second internal conductor; the at least partially peripheral flange of a first end of the bush is supported inside the first or second internal conductor on a shoulder of the internal conductor bore of said first or second internal conductor; the at least partially peripheral flange of a second end of the bush is supported, on the outer side of the external conductor housing, on the insertion opening of the internal conductor bore of the first or second internal conductor.
7. The high frequency filter according to claim 1, wherein: the bush is formed integrally or in multiple parts and/or consists of a resilient dielectric material, and the tuning element: a) is formed integrally or in multiple parts; and/or b) consists of a dielectric material or an electrically conductive material; or the tuning element: a) is formed integrally or in multiple parts; and/or b) consists of a dielectric material, comprising a ceramic or a plastics material.
8. The high frequency filter according to claim 1, wherein: the tuning element is arranged inside the internal conductor bore of the first internal conductor and protrudes therefrom and into the internal conductor bore of the second internal conductor, front faces of the two internal conductors not touching; or the tuning element is arranged inside the internal conductor bore of the second internal conductor and protrudes therefrom and into the internal conductor bore of the first internal conductor, the front faces of the two internal conductors not touching.
9. The high frequency filter according to claim 8, wherein: the first and second internal conductors are arranged so as not to have any mutual overlap, such that neither of the two internal conductors enters the other internal conductor.
10. The high frequency filter according to claim 1, wherein: a) the internal conductor bore of the first internal conductor has a larger diameter than the second internal conductor; the second internal conductor enters the internal conductor bore of the first internal conductor at least in part, a clearance being formed between the two internal conductors; the tuning element is designed and/or arranged such that a portion of the tuning element enters a clearance between the two internal conductors to varying extents; or b) the internal conductor bore of the second internal conductor has a larger diameter than the first internal conductor; the first internal conductor enters the internal conductor bore of the second internal conductor at least in part, a clearance being formed between the two internal conductors; the tuning element is designed and/or arranged such that a portion of the tuning element enters a clearance between the two internal conductors to varying extents.
11. The high frequency filter according to claim 1, wherein: the tuning element comprises a receiving opening on the end furthest from the insertion opening; the tuning element is arranged inside the internal conductor bore of the first internal conductor, the second internal conductor entering the receiving opening of the tuning element; or the tuning element is arranged inside the internal conductor bore of the second internal conductor, the first internal conductor entering the receiving opening of the tuning element.
12. The high frequency filter according to claim 1, wherein: the tuning element is fixed inside the internal conductor bore of the first or second internal conductor by an adhesive connection, the adhesive connection being attached at the end of the tuning element that is closer to the insertion opening.
13. The high frequency filter according to claim 1, wherein: the connection between the attachment device and the coupler is formed as a detachable connection, in particular as: a) a bayonet connection; or b) a screw connection; or c) a latching mechanism; or d) a vacuum connection.
14. The high frequency filter according to claim 1, wherein: the attachment device and the tuning element are formed integrally.
15. The high frequency filter according to claim 1, wherein: the internal conductor bore of the first or second internal conductor widens towards the insertion opening.
16. A high frequency filter comprising: at least one resonator comprising first and second internal conductors and an external conductor housing; the first and the second internal conductors being axially immovable and mutually coaxial; the external conductor housing comprising a housing base, a housing cover that is spaced apart from the housing base, and a peripheral housing wall disposed between the housing base and the housing cover; the first internal conductor being galvanically connected to the housing base and extending in an axial direction from the housing base towards the housing cover, the first internal conductor having a distal end disposed at a distance from the housing cover and/or the first internal conductor otherwise being galvanically isolated from the housing cover; the second internal conductor being galvanically connected to the housing cover and extending in the axial direction from the housing cover towards the housing base; the first and/or second internal conductors comprising a respective internal conductor bore penetrating the external conductor housing and leading into an insertion opening, wherein an inside wall of the respective internal conductor bore is smooth; a tuning element disposed inside the internal conductor bore so as to be axially movable during a tuning process, the tuning element being structured such that a portion of the tuning element enters a free clearance between the first and second internal conductors to varying extents; and at least one of the following: (x) a bush or a sleeve arranged in a form-locked or force-locked manner inside the internal conductor bore between the first internal conductor and the tuning element or the second internal conductor and the tuning element; and (y) the tuning element comprising a region having a widened diameter, the region being located at least one of a) in the center of the tuning element; and b) at an end of the tuning element that is closer to the insertion opening, the region being elastically deformable, in the radial direction, towards a longitudinal axis that extends centrally through the tuning element.
17. Method for tuning a high frequency filter, comprising: sealing the high frequency filter; producing a connection between an attachment device of a tuning element and a coupler of an adjusting device, the coupler being connected to the attachment device, at least part of the coupler being able to be inserted or being inserted into an insertion opening from outside said insertion opening, the tuning element comprising the attachment device at the end of said tuning element that is closer to the insertion opening; inserting, comprising pressing, the tuning element into an internal conductor bore of a first or a second internal conductor; wherein sealing, producing and inserting can be carried out in any desired sequence; measuring filter properties of the high frequency filter; tuning the high frequency filter by axially moving the tuning element inside the internal conductor bore of the first or second internal conductor towards the insertion opening or away from the insertion opening, using the coupler of the adjusting device, wherein both tensile and compressive forces are transmitted via the connection between the attachment device and the coupler, as a result of which the tuning element is moved towards the insertion opening or away from the insertion opening, inside the internal conductor bore of the first or second internal conductor; repeating the measuring and moving until the high frequency filter has the desired filter properties; and adding an adhesive connection between the tuning element and the internal conductor bore of the first or second internal conductor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Various embodiments of the invention are described in the following by way of example with reference to the drawings. Like items have like reference numerals. Specifically, in the corresponding figures of the drawings:
(2)
(3) are different three-dimensional views of a longitudinal section through the high frequency filter according to the invention, comprising a threadless tuning element;
(4)
(5) are different two-dimensional longitudinal sections through the embodiments of the high frequency filter according to the invention in
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16) are different longitudinal sections through an embodiment of the high frequency filter according to the invention, the connection between the attachment device and the coupling means being a latching mechanism, and the tuning element being fixed inside the internal conductor bore by means of an adhesive;
(17)
(18)
(19)
(20) is a flow diagram explaining how the high frequency filter according to the invention is tuned.
DETAILED DESCRIPTION OF NON-LIMITING EMBODIMENTS
(21)
(22) In addition, the resonator 2 further comprises a second internal conductor 7. The second internal conductor 7 is galvanically connected to the housing cover 6 and extends in the axial direction from the housing cover 6 towards the housing base 5. Both the first and the second internal conductors 3, 7 are axially immovable. The two internal conductors 3, 7 extend towards one another and are oriented coaxially to one another.
(23) The first internal conductor 3 and the housing base 5 are formed integrally. A multi-part configuration would also be possible, however. The same applies for the second internal conductor 7 together with the housing cover 6. The first internal conductor 3 comprises an internal conductor bore 8. The internal conductor bore 8 of the first internal conductor 3 penetrates the external conductor housing 4 and leads into an insertion opening 13. In the embodiment in
(24) A tuning element 9 is arranged inside the internal conductor bore 8 of the first internal conductor 3, so as to be axially movable. The tuning element 9 is designed and/or arranged such that a portion of the tuning element 9 enters the free clearance between the two internal conductors 3, 7 to varying extents. The portion of the tuning element 9 that enters the free clearance between the two internal conductors 3, 7 is preferably an end 11 of the tuning element 9 that is remote from the other end 10 arranged closer to the insertion opening 13.
(25) In the embodiment in
(26) In this case, the tuning element 9 is formed as a hollow cylinder, it preferably being possible for the second internal conductor 7 to be inserted into the hollow cylinder. An attachment device 12 is formed at the further end 10 that is closer to the insertion opening 13 when the tuning element 9 is inserted. As will be explained in more detail in the following, said attachment device 12 makes it possible to move the tuning element 9 axially inside the internal conductor bore 8.
(27) The tuning element 9 is preferably pressed into the internal conductor bore 8 and/or injected therein by means of compressed air. The outside diameter of the tuning element 9 is dimensioned such that force locking is produced between the tuning element 9 and the inside wall of the internal conductor bore 8, i.e. such that the tuning element 9 cannot move autonomously inside the internal conductor bore. The outside peripheral surface of the tuning element 9 and the inside wall of the internal conductor bore 8 should also be taken into account for this purpose. Both surfaces can be considered to be sliding surfaces, it being possible for the lateral peripheral surface of the tuning element 9 to be understood as a first sliding surface and for the inside wall of the internal conductor bore 8 to be understood as a second sliding surface. The coefficient of friction of the two sliding surfaces must be selected such that corresponding force locking is produced.
(28) In
(29) In this case, the tuning element 9 is galvanically isolated from the first and second internal conductor 3, 7.
(30)
(31) The tuning element 9 preferably extends over more than 30%, more preferably over more than 40%, more preferably over more than 50%, of the length of the internal conductor bore 8 of the first internal conductor 3. Said tuning element can also extend over more than 100% of the length and project from the internal conductor bore 8 of the first internal conductor 3 at the insertion opening 13. It is also possible, however, for the tuning element 9 not to reach the insertion opening, as shown in
(32) In this embodiment, the internal conductor bore 15 of the second internal conductor 7 has a larger diameter than the first internal conductor 3. As a result, the first internal conductor 3 can enter the internal conductor bore 15 of the second internal conductor 7 at least in part, a clearance 16 being formed between the two internal conductors 3, 7, as shown in
(33) It can also be seen in
(34) A first part is located inside the internal conductor bore 8 of the first internal conductor 3, while a second part is located outside the internal conductor bore 8 and for example covers the front face of the first internal conductor 3 and the part of the lateral peripheral surface that adjoins the front face.
(35) The tuning element 9 can, of course, also be formed integrally.
(36) In contrast,
(37) In principle, the tuning element 9 prevents the first internal conductor 3 and the second internal conductor 7 from directly overlapping.
(38) This means that neither the front faces of the first or second internal conductor 3, 7 face one another without being separated by the tuning element 9, nor do two lateral peripheral surfaces of the first or second internal conductor 3, 7 directly face one another without being separated by the tuning element 9.
(39)
(40) Said elevations 21 can for example be added during a milling or casting process in which the tuning element 9 is fundamentally produced.
(41) Furthermore, an attachment opening 20 is also shown, which opening receives a latching means 45, as will be described in the further drawings. The end 10 that comprises the attachment opening 20 is also considered to be an attachment device 12.
(42) The elevations 21 of the tuning element 9 in
(43) The tuning element 9 preferably consists of a dielectric material, in particular a ceramic or a plastics material.
(44)
(45) In
(46)
(47)
(48) The bush 31 preferably consists of a resilient material. In this case, the bush 31 is preferably formed integrally, although a multi-part configuration would also be possible.
(49) In the event of the bush 31 being formed of a dielectric material, the tuning element 9 can also be formed of an electrically conductive material. However, the tuning element 9 preferably also consists of a dielectric material.
(50) The bush 31 is arranged in a form-locked or force-locked manner inside the internal conductor bore 8 of the first or second internal conductor 3, 7. As shown in the cross section in
(51) Instead of a bush 31 that is inserted into the internal conductor bore 8 before the tuning element 9 is inserted, it would also be possible to fit a sleeve on the tuning element 9, the tuning element 9 being introduced into the internal conductor bore 8 together with the sleeve.
(52) In
(53)
(54) It would of course also be possible for the tuning element 9 to be inserted into the internal conductor bore 15 of the second internal conductor 7, in which case the first internal conductor 3 would enter the receiving opening 30.
(55)
(56)
(57)
(58) The elongate slot and the transverse slot could of course also be formed in the coupling means 41, in which case the pin would, conversely, have to be formed in the tuning element 9.
(59)
(60) A gap between the outer peripheral surface of the tuning element 9 and the inside wall of the internal conductor bore 8 is shown excessively thick. As before, a force-fitting connection exists between the tuning element 9 and the internal conductor bore 8. The tuning element 9 could of course also be inserted into the internal conductor bore 15 of the second internal conductor 7 and not, as here, be inserted into the internal conductor bore 8 of the first internal conductor 3.
(61) Furthermore, a gluing device 44 is shown, via which an adhesive 47 can be introduced into the insertion opening 13. The gluing device 44 is preferably also part of the adjusting device.
(62) In
(63)
(64) The end 10 of the tuning element 9 that is closer to the insertion opening 13 preferably has a smaller diameter than the other end 11 or the middle of the tuning element 9. This results in a cavity between the tuning element 9 and the inside wall of the internal conductor bore 8 of the first internal conductor 3, into which cavity the adhesive 47 can be introduced.
(65)
(66)
(67) The attachment device 12 and the tuning element 9 are preferably formed integrally.
(68) In a further method step S.sub.2, the connection between the attachment device 12 of the tuning element 9 and the coupling means 41 of the adjusting device is produced. This connection can, as already stated, be a bayonet connection 40 or a screw connection 50 or a latching mechanism 45 or a vacuum connection.
(69) Subsequently, in method step S.sub.3, the tuning element 9 is inserted into the internal conductor bore 8, 15 of the first or second internal conductor 3, 7. This insertion can be achieved by pressing in or by injection by means of compressed air.
(70) Steps S.sub.1, S.sub.2, S.sub.3 can be carried out in any desired sequence.
(71) Subsequently, method step S.sub.4 is carried out. In method step S.sub.4, the filter properties are measured. This includes, for example, measuring the resonance frequency.
(72) Subsequently, method step S.sub.5 is carried out, in which step the tuning element 9 is pushed towards the insertion opening 13 or away from the insertion opening 13, by means of the adjusting device. Step sizes in the order of magnitude of a few micrometres can be selected using a linear motor or stepper motor.
(73) As soon as the tuning element 9 has been moved by a specified travel range, method step S.sub.6 is carried out. In method step S.sub.6, method steps S.sub.4 and S.sub.5 are repeated until the desired filter properties are achieved.
(74) As soon as this is the case, method step S.sub.7 is carried out, in which step the tuning element 9 is fixed in the internal conductor bore 8, 15 of the first or second internal conductor 3, 7 by means of an adhesive connection.
(75) Before or after method step S.sub.7, the connection between the coupling means 41 and the attachment device 12 can be released again, and the coupling means 41 can be removed from the insertion opening 13.
(76) The invention is not limited to the embodiments described. Within the scope of the invention, all the features described and/or illustrated can be combined with one another as desired.