Method and device for treating and monitoring the quality of objects comprising metal materials
10645959 ยท 2020-05-12
Assignee
Inventors
- Gunnar Demoulin (Salzburg, AT)
- Christian RINDERER (Fuschl am See, AT)
- Roland CONCIN (Fuschl am See, AT)
Cpc classification
G01N21/25
PHYSICS
A23L3/02
HUMAN NECESSITIES
C23G3/027
CHEMISTRY; METALLURGY
A23L3/003
HUMAN NECESSITIES
C23G3/02
CHEMISTRY; METALLURGY
B65B57/18
PERFORMING OPERATIONS; TRANSPORTING
G01N21/909
PHYSICS
B65B25/001
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B57/18
PERFORMING OPERATIONS; TRANSPORTING
A23L3/02
HUMAN NECESSITIES
G01N21/25
PHYSICS
C23G3/02
CHEMISTRY; METALLURGY
B65B25/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method and a device for treating and monitoring objects incorporating a metal material. The objects are treated with a treatment fluid in one or more treatment zone(s) and the treatment fluid is then removed from and/or dried on the objects. To provide constant quality monitoring, at least one portion of at least one object respectively is optically detected and calorimetrically evaluated. In this manner, discoloration of metal materials caused by the treatment can be promptly detected.
Claims
1. A method for treating and monitoring objects comprising containers formed of a metal material, the method comprising the following steps: filling the objects with foodstuff and closing the objects; treating the filled objects with a treatment fluid in a treatment zone or in several treatment zones, wherein a respective external face of each of the objects is treated with a tempered treatment fluid in at least one of the treatment zones and wherein the foodstuff is pasteurized in the at least one treatment zone during the step of treating; thereafter removing or drying the treatment fluid from the objects treated, optically detecting by means of a color-detecting detection device at least one portion comprising metal material of at least one of said treated objects to provide constant monitoring after treating the objects, wherein the step of optically detecting is performed after the step of treating, and colorimetrically evaluating the optically detected data of the at least one portion with an evaluation device by determining a color value of a color space or several color values of a color space.
2. The method according to claim 1, wherein the objects are conveyed by means of a conveyor in a transport direction through one or more consecutive treatment zones, and after being conveyed through a last one of the consecutive treatment zones in the transport direction, the at least one portion of the at least one object is optically detected.
3. The method according to claim 1, wherein the at least one object is conveyed through a control zone comprising the color-detecting detection device.
4. The method according to claim 1, wherein the objects comprise an aluminum material and are treated with aqueous treatment fluid, and wherein at least one portion comprising aluminum material of the at least one object is optically detected.
5. The method according to claim 1, wherein the objects are treated with a treatment fluid having a temperature of between 45 C. and 130 C. in at least one treatment zone.
6. The method according to claim 1, wherein the treatment fluid is removed from the at least one object prior to optical detection of the at least one portion.
7. The method according to claim 1, wherein a detection area of the color-detecting detection device is screened off with a screening element, and the at least one portion of the at least one object to be optically detected is illuminated with white light by an illuminating device.
8. The method according to claim 7, wherein a light intensity of the illuminating device for the at least one portion to be optically detected is adapted to a conveying speed of the object to be optically detected through the control zone.
9. The method according to claim 1, wherein a threshold value is set for the colorimetrically determined color value(s) and the color value(s) is/are compared with the associated threshold value.
10. The method according to claim 9, wherein when a set threshold value is exceeded by a color value associated with this threshold value, an action is implemented or several actions are implemented.
11. The method according to claim 10, wherein the action comprises triggering an alarm.
12. The method according to claim 10 wherein the action comprise a change to the chemical composition of the treatment fluid.
13. The method according to claim 12, wherein the action comprises adjusting the pH value of the treatment fluid or adding inhibitors to the treatment fluid or adding water hardness regulators to the treatment fluid.
14. The method according to claim 10, wherein the action comprises varying a conveying speed of the objects through treatment zone(s) or halting conveying.
15. The method according to claim 10, wherein the action comprises varying an intake temperature of a treatment fluid fed into a treatment zone.
16. The method according to claim 1, wherein the at least one optically detected portion of the at least one object is colorimetrically evaluated in the L*a*b* color space, and the L* color value and/or a* color value and/or b* color value is colorimetrically determined.
17. The method according to claim 1, wherein the at least one portion of the at least one object is optically detected by an imaging detection device.
18. The method according to claim 17, wherein the optically detected image of the at least one portion is broken down into part-images comprising regions or image positions, and each part-image is colorimetrically evaluated separately.
19. The method according to claim 1, wherein a test object is treated with treatment fluid together with the objects to be treated, and a portion of the test object comprises a metal material and is optically detected by the color-detecting detection device after the treatment.
20. The method according to claim 19, wherein the test object is conveyed through treatment zone(s) together with the objects to be treated.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) To provide a clearer understanding, the invention will be described in more detail below with reference to the appended drawings.
(2) These are highly simplified, schematic diagrams illustrating the following:
(3)
(4)
(5)
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(8)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(9) Firstly, it should be pointed out that the same parts described in the different embodiments are denoted by the same reference numbers and the same component names and the disclosures made throughout the description can be transposed in terms of meaning to same parts bearing the same reference numbers or same component names. Furthermore, the positions chosen for the purposes of the description, such as top, bottom, side, etc., relate to the drawing specifically being described and can be transposed in terms of meaning to a new position when another position is being described.
(10)
(11) The device 1 and the method will be explained in more detail below on the basis of the examples of embodiments of a pasteurizing apparatus 3 illustrated in the drawings. At this stage, it should be noted that this is only an example of a device 1 and an example of a method and both the device 1 and method might also be different from the specific examples of embodiment of methods and devices for treating metal materials with a treatment fluid. The device 1 and method for treating with treatment fluid and monitoring may also be part of a higher-level method and/or part of a higher-level device. The objects 2 comprising a metal material may be metal containers or closing caps for glass containers or plastic containers, for example screw-caps made of metal material, or the like.
(12) In the case of the pasteurizing apparatus 3 illustrated in
(13) For treating the objects 2 or containers 4, the device 1 may comprise a treatment zone 6 or several treatment zones 6. In the example of an embodiment of a pasteurizing apparatus 3 illustrated in
(14) In this manner, during operation of the device 1 or pasteurizing apparatus 3 illustrated as an example in
(15) The objects 2 or illustrated aluminum containers 4 are treated with a treatment fluid 5 in the treatment zone(s) 6. In the example of an embodiment of the device 1 illustrated in
(16) The treatment fluid 5 for treating the objects 2 can be reused, in other words can be used repeatedly for treating the objects 2 in the treatment zone(s) 6. To this end, the treatment fluid 5 is circulated in a circuit (not illustrated) for example, and is repeatedly delivered to the treatment zone(s) 6.
(17) In particular, the objects 2 or containers 4 comprising a metal material are treated with an aqueous treatment fluid 5. Generally speaking, treatments with an aqueous treatment fluid 5 may have advantages from several points of view. For example, cleaning or surface or tempering treatments of objects 2 incorporating a metal material can be effectively operated using an aqueous treatment fluid 5. This is especially the case because the properties of aqueous fluids can be readily and very effectively adjusted by adding chemicals. By using an aqueous treatment fluid 5 with an appropriate chemical composition, a respective metal material of the objects 2 can be treated in a specific way. Furthermore, aqueous treatment fluids 5 can be tempered in a relatively broad temperature range and aqueous treatment fluids are generally readily available.
(18) The objects 2 or containers 4 to be treated are preferably conveyed to the device 1 by a conveyor means 11 which is used to convey the objects 2 through the treatment zone 6 or through several consecutive treatment zones 6. Such a conveyor means 11 might be a conveyor belt, for example, on which the objects 2 can be placed or positioned. In the case of the pasteurizing apparatus 3 illustrated in
(19) In order to treat the objects 2 or containers 4 in the treatment zone(s) 6, a respective external face 10 can be treated with a tempered treatment fluid 5 in the treatment zones 6. To this end, the device 1 may comprise a heating mechanism 13 for heating the treatment fluid 5 and a cooling mechanism 14 for cooling the treatment fluid 5. By these devices 13, 14 for tempering the treatment fluid 5 and/or also by mixing treatment fluids at different temperatures, a respective treatment zone 6 can be supplied with treatment fluid 5 at a specifically set temperature.
(20) Heating mechanism 13 and cooling mechanism 14 are only schematically indicated in each case in
(21) In the case of the example of an embodiment of a pasteurizing apparatus 3 or tunnel pasteurizer illustrated in
(22) The treatment, zones 6 illustrated in
(23) As also illustrated in
(24) This being the case, the treatment fluid 5 may be drained and/or evaporated off the objects 2 or containers 4 in the other treatment zone 15, for example. This may be done passively and without additional aids. The drained and draining treatment fluid 4 may be collected in a collection container 16 for example, and fed away from the device 1 or reused. As an alternative to the example of an embodiment, illustrated in
(25) The essential thing for the device 1 is that a control zone 17 is provided, as also illustrated in
(26) During operation of the device 1 or the illustrated pasteurizing apparatus 3, at least one portion 19 comprising a metal material respectively of at least one object 2 treated with treatment fluid 5 is optically detected by means of the color-detecting or color-measuring detection device 18, thereby providing constant monitoring, after treating the objects 2 in this manner. The optically detected data of the at least one portion 19 is calorimetrically evaluated by means of an evaluation device 19 by determining a color value or several color values. This colorimetric evaluation may be implemented on the basis of a color model for example, whereby numerical characteristic values are defined in order to characterize or define a color.
(27) Defects caused by the treatment can therefore be picked up by detecting and colorimetrically evaluating discoloration of metal materials constantly during the operation of treating the objects 2 with treatment fluid 5. This in turn enables the efficiency of the treatment with treatment fluid 5 to be improved because if discoloration is detected based on the colorimetric evaluation, counter-actions can be initiated in order to prevent defective treatment.
(28) The color-detecting detection device 18 may in principle be any type of detection device by means of which light and/or colors can be reliably detected, for example by color measuring devices operating on the basis of spectral resolution and/or spectral photometry. In principle, the detection device 18 may comprise a plurality of detection means, for example color sensors or color measuring devices for detecting several portions 19 or even all of the portions respectively of the at least one object 2 or container 4 treated with treatment fluid 5. In most cases, however, optical detection can be limited to one portion 19 of an object 2. In particular, this may be a portion 19 where a change due to treatment with a treatment fluid 5 is particularly likely. In the case of the pasteurizing apparatus 3 illustrated as an example of an embodiment of a device 1 in
(29) In the example of a device 1 for treating objects 2 incorporating a metal material, illustrated in the form of a pasteurizing apparatus 3, aluminum containers 4 or aluminum cans filled with a foodstuff, in particular a drink, may be the objects 2 incorporating an aluminum material that are treated with aqueous treatment fluid 5 and then monitored, for example. In this instance, it may be of advantage for at least one portion 19 incorporating aluminum material respectively of the at least one object 2 to be optically detected. In this manner, discoloration such as often occurs during a treatment of objects incorporating aluminum material 2 with aqueous treatment fluid 5, namely so-called wet storage stain or water staining, can be optically detected and colorimetrically evaluated. Such aluminum containers 4 usually have a closure or opening tab in the form of a so-called stay-on tab in an upper portion 19 or on the top face. Experience has shown that this portion 19 is particularly susceptible to discoloration and can undergo color changes particularly rapidly during a treatment with aqueous treatment fluid 5. In particular, discoloration or water staining can occur first and foremost in this portion 19 during the course of treating such aluminum containers 4 with treatment fluid, which is why it is particularly meaningful to optically detect and colorimetrically evaluate this portion 19 to enable discoloration of the corresponding objects 2 to be detected rapidly and reliably.
(30) As may also be seen from
(31) Generally speaking, there are several possible ways of implementing quality control and/or monitoring of the objects 2 incorporating a metal material after their treatment with treatment fluid 5. One possible option is illustrated in
(32) As may be seen from
(33) In principle, it is also possible to optically detect at least one treated object 2 respectively of several rows of objects 2 disposed in the transport direction 12. It would naturally also be conceivable for all of the objects 2 treated with treatment fluid 5 to be optically detected by means of the color-detecting detection device 18.
(34) To this end, the color-detecting detection device 18 may comprise a detector with a detection range of large dimensions for example, or alternatively several detectors, as indicated in
(35) Generally speaking, the detection device 18 can be positioned at various points in the control zone 17 to enable different portions 19 incorporating a metal material to be detected respectively.
(36) In principle, both in the case of the example of an embodiment illustrated in
(37) Alternatively, it would naturally also be possible for at least a part quantity of the treated objects 2 to be optically detected on a continuous basis. In particular, in the case of the embodiment illustrated as an example in
(38) Furthermore, an illuminating brightness of the illuminating device 27 for the at least one portion 19 to be optically detected can be adapted to a speed at which the object 2 to be optically detected is conveyed through the control zone 17. This primarily enables a sufficient illuminating brightness to be obtained respectively for different illumination times for the at least one portion 19 to be optically detected respectively, depending on the conveying speed. In this respect, a conveying speed may also depend on the frequency at which the object 2 to be optically detected is conveyed through the control zone 17.
(39) In the case of the embodiment illustrated as an example in
(40) With a view to preventing the optical detection of the at least one portion 19 and the colorimetric evaluation of the detected portion 19 from being affected by treatment fluid 5 or treatment fluid residues, an additional zone 22 may also be provided for actively removing treatment fluid 5 from the objects 2 to be optically detected as rapidly and completely as possible, as illustrated in
(41)
(42) In principle, as illustrated in
(43) In the case of the embodiment illustrated as an example in
(44)
(45)
(46) Based on the example of an embodiment illustrated in
(47) Such a test object 25 might be used, to imitate or model a portion of the objects 2 to be treated that is particularly susceptible to discoloration, for example. For example, if can-type aluminum containers 4 are to be treated in the pasteurizing apparatus 3 illustrated as an example of a treatment device 1, the test object 25 may be provided in the form of a closure or so-called stay-on tab of the aluminum containers 4. These closure and/or opening tabs of aluminum containers 4 have proved to be particularly susceptible to discoloration or water staining during the course of a treatment for pasteurization purposes.
(48) As also illustrated in
(49) As a result of these features or actions, the optical detection conditions for the at least one portion 19 incorporating a metal material of the at least one object 2 to be presented for optical detection can be made as uniform and reproducible as possible. The means 26 for partitioning or screening off the respective ambient light may be provided in the form of light-impermeable wall-type surrounding or screening elements 28 for the control zone 17, for example, thereby providing a control zone 17 surrounded by a tunnel-type or roof-type screening element, as illustrated in
(50) The white light-illuminating device 27 may comprise one or more light sources 29, preferably LED-light sources. The number and disposition of LED-light sources 29 in the control zone 17 may be freely selected in such a way that the at least one portion 19 of the at least one object 2 or container 4 respectively presented for detection is lit or illuminated sufficiently and as uniformly as possible with white light.
(51) As may also be seen from
(52) Detecting a color image in particular enables the options for the calorimetric evaluation by the evaluation device 20 to be increased. In this connection, it may be for example that the optically detected image of the at least one portion 19 is broken down into part-images 31 and every part-image 31 is colorimetrically evaluated separately, as schematically illustrated in
(53) In principle, the evaluation device 20 may be disposed structurally separately from the detection device 18, as also schematically illustrated in
(54) The colorimetric evaluation by means of the evaluation device 20 may preferably be implemented in such a way that the at least one optically detected portion 19 of the at least one object 2 is respectively evaluated in the L*a*b* color space and the L* color value and/or a* color value and/or b* color value is calorimetrically determined on the basis of an evaluation.
(55) The L*a*b* color space constitutes a color model for calorimetric evaluation which is independent of any device and which is defined as close as possible to human perception. Accordingly, any discoloration of metal materials can also be evaluated as effectively as possible in terms of human perception of discoloration.
(56) Based on the pasteurizing apparatus 3 illustrated as an example of a device 1 in
(57) Independently of an exactly implemented colorimetric evaluation, a threshold value may be set respectively for the colorimetrically determined color value(s) and the color value(s) can be compared with the correlated threshold value. In principle, a correlated threshold value can be set respectively for every color value determined by colorimetry and/or evaluation. By comparing a color value with the respectively associated threshold value, the extent of discoloration can then be efficiently determined and assessed and/or numerically analyzed by computer.
(58) In principle, during the course of the colorimetric evaluation, color values can be examined and evaluated by a person, for example by an operator of the device 1, and/or compared with a respective threshold value for example. With a view to obtaining efficient automation of treatment processes, however, it may also be of advantage if these processes are automated using control technology, in other words a comparison of a colorimetrically determined color value with a set and/or stored threshold value for the corresponding color value.
(59) A threshold value and/or threshold values for color values can be and/or are stored in the evaluation device 20 itself, for example using a data processing system. However, the evaluation device 20 may also be connected to a control device 33 by signal transmission, as schematically illustrated in
(60) In this connection, however, it may also be that if a set threshold value is exceeded by a color value correlated with this threshold value, an action is implemented or several actions are implemented. For example, it may be expedient if the action is to trigger an alarm. In principle and depending on a respective treatment process, implementation of the method may also be halted for example, by halting the conveyor 11 and/or stopping the intake of treatment fluid to the treatment zone(s), for example. An action can also be initiated manually by an operator of the device.
(61) However, it may also be preferable to initiate an action, for example an alarm or stopping the treatment, on an automated basis and/or using control technology, for example by means of a control device 33, as illustrated in
(62) In the example of an embodiment of a device 1 illustrated in
(63) As illustrated in
(64) If the treatment fluid 5 is used repeatedly for treating the objects 2, one action might be to partially or totally replace the treatment fluid 5, in other words at least partially replace it with fresh treatment fluid 5. This action is of particular advantage in the case of methods whereby the treatment fluid 5 of the treatment zone(s) 6 is repeatedly circulated through a circuit.
(65) Alternatively or in addition, however, the action might be to change a conveying speed of the objects 2 through the treatment zone(s) or to halt conveying. Finally, in order to prevent discoloration caused by the treatment of objects incorporating a metal material with a treatment fluid, it may also be expedient if the action is to change an intake temperature of a treatment fluid 5 fed into a treatment zone 6.
(66) The embodiments illustrated as examples represent possible variants and it should be pointed out at this stage that the invention is not specifically limited to the variants specifically illustrated, and instead the individual variants may be used in different combinations with one another and these possible variations lie within the reach of the person skilled in this technical field given the disclosed technical teaching.
(67) The protective scope is defined by the claims. However, reference may be made to the description and drawings with a view to interpreting the claims. Individual features or combinations of features from the different examples of embodiments described and illustrated may also be construed as independent embodiments of the solutions proposed by the invention. The objective underlying the individual solutions proposed by the invention may be found in the description.
(68) All the figures relating to ranges of values in the description should be construed as meaning that they include any and all part-ranges, in which case, for example, the range of 1 to 10 should be understood as including all part-ranges starting from the lower limit of 1 to the upper limit of 10, i.e. all part-ranges starting with a lower limit of 1 or more and ending with an upper limit of 10 or less, e.g. 1 to 1.7, or 3.2 to 8.1 or 5.5 to 10.
(69) For the sake of good order, finally, it should be pointed out that, in order to provide a clearer understanding of the structure, elements are illustrated to a certain extent out of scale and/or on an enlarged scale and/or on a reduced scale.
(70) TABLE-US-00001 List of reference numbers 1 Device 2 Object 3 Pasteurizing apparatus 4 Container 5 Treatment fluid 6 Treatment zone 7 Intake means 8 Pipeline 9 Distributor means 10 External face 11 Conveyor means 12 Transport direction 13 Heating means 14 Cooling means 15 Treatment zone 16 Collection container 17 Control zone 18 Detection device 19 Portion 20 Evaluation device 21 Hot air fan 22 Zone 23 Removal mechanism 24 Conveyor device 25 Test object 26 Means 27 Illuminating device 28 Screening element 29 Light source 30 Detection means 31 Part-image 32 Signal connection 33 Control device 34 Valve 35 Pump 36 Chemical tank