Work machine with bucket monitoring
10648160 ยท 2020-05-12
Assignee
Inventors
Cpc classification
E02F9/2033
FIXED CONSTRUCTIONS
E02F9/245
FIXED CONSTRUCTIONS
E02F9/265
FIXED CONSTRUCTIONS
E02F3/401
FIXED CONSTRUCTIONS
E02F3/38
FIXED CONSTRUCTIONS
E02F3/32
FIXED CONSTRUCTIONS
E02F9/264
FIXED CONSTRUCTIONS
International classification
E02F3/32
FIXED CONSTRUCTIONS
E02F3/40
FIXED CONSTRUCTIONS
E02F3/43
FIXED CONSTRUCTIONS
E02F3/38
FIXED CONSTRUCTIONS
Abstract
A work machine includes: a chassis; a backhoe assembly carried by the chassis, the backhoe assembly including: a boom pivotably linked to the chassis at a boom pivot point; a boom angle sensor associated with the boom pivot point; a stick extendably linked to the boom; a stick extension sensor associated with the stick; a bucket pivotably linked to the stick at a bucket pivot point; and a bucket angle sensor associated with the bucket pivot point. A controller coupled to the boom angle sensor, the stick extension sensor, and the bucket angle sensor is configured to: determine a boom angle of the boom; determine a stick extension of the stick; determine a bucket angle of the bucket; and output a bucket location signal corresponding to a current bucket position and a current bucket orientation, relative to the chassis, based on the determined boom angle, stick extension, and bucket angle.
Claims
1. A work machine, comprising: a chassis; a backhoe assembly carried by said chassis, said backhoe assembly comprising: a boom pivotably linked to said chassis at a boom pivot point; a boom angle sensor associated with said boom pivot point; a stick extendably linked to said boom; a stick extension sensor associated with said stick; a bucket pivotably linked to said stick at a bucket pivot point; and a bucket angle sensor associated with said bucket pivot point; a display configured to display a visualization of said work machine; and a controller coupled to said boom angle sensor, said stick extension sensor, said bucket angle sensor, and said display, said controller configured to: determine a boom angle of said boom relative to said chassis; determine a stick extension of said stick relative to said chassis; determine a bucket angle of said bucket relative to said stick; output a bucket location signal corresponding to a current bucket position and a current bucket orientation, relative to said chassis, based on said determined boom angle, stick extension, and bucket angle; and output a visualization update signal to said display, said display being configured to update said visualization of said work machine based on said visualization update signal.
2. The work machine according to claim 1, wherein said bucket location signal is a bucket visualization signal output to said display by said controller.
3. The work machine according to claim 1, further comprising at least one additional sensor coupled to said controller and configured to output a parameter signal to said controller, said controller being configured to output said visualization update signal based on said parameter signal.
4. The work machine according to claim 3, wherein said at least one additional sensor is at least one of a machine tilt sensor and a backhoe assembly sideshift sensor.
5. A work machine, comprising: a chassis; a backhoe assembly carried by said chassis, said backhoe assembly comprising: a boom pivotably linked to said chassis at a boom pivot point; a boom angle sensor associated with said boom pivot point; a stick extendably linked to said boom; a stick extension sensor associated with said stick; a bucket pivotably linked to said stick at a bucket pivot point; a bucket angle sensor associated with said bucket pivot point; a boom actuator linked to said boom; a stick actuator linked to said stick; and a bucket actuator linked to said bucket; and a controller coupled to said boom angle sensor, said stick extension sensor, and said bucket angle sensor, said controller configured to: determine a boom angle of said boom relative to said chassis; determine a stick extension of said stick relative to said chassis; determine a bucket angle of said bucket relative to said stick; output a bucket location signal corresponding to a current bucket position and a current bucket orientation, relative to said chassis, based on said determined boom angle, stick extension, and bucket angle; selectively activate at least one of said boom actuator, said stick actuator, and said bucket actuator; and predict a future bucket location based on said selective activation of at least one of said boom actuator, said stick actuator, and said bucket actuator.
6. The work machine according to claim 5, wherein said controller is further configured to: output a future bucket visualization signal based on said future bucket location.
7. The work machine according to claim 6, wherein said controller is configured to store a threshold plane and prevent activation of at least one of said boom actuator, said stick actuator, and said bucket actuator if said predicted future bucket location crosses said threshold plane.
8. The work machine according to claim 7, wherein said threshold plane is a threshold depth.
9. A method of locating a bucket of a work machine including a chassis, comprising: determining a boom angle of a boom pivotably linked to said chassis, relative to said chassis, at a boom pivot point based on at least one signal from a boom angle sensor associated with said boom pivot point; determining a stick extension of a stick extendably linked to said boom, relative to said chassis, based on at least one signal from a stick extension sensor associated with said stick; determining a bucket angle of said bucket pivotably linked to said stick, relative to said stick, at a bucket pivot point based on at least one signal from a bucket angle sensor associated with said bucket pivot point; outputting a bucket location signal corresponding to a current bucket position and a current bucket orientation, relative to said chassis, based on said determined boom angle, stick extension, and bucket angle; visualizing said work machine on a display of said work machine; outputting a visualization update signal to said display; and updating said visualization of said work machine based on said output visualization update signal.
10. The method according to claim 9, wherein said bucket location signal is a bucket visualization signal output to said display.
11. The method according to claim 9, further comprising: outputting at least one parameter signal from at least one additional sensor, wherein said output visualization update signal is based on said at least one parameter signal.
12. The method according to claim 11, wherein said at least one parameter signal is at least one of a machine tilt signal and a backhoe assembly sideshift signal.
13. A method of locating a bucket of a work machine including a chassis, comprising: determining a boom angle of a boom pivotably linked to said chassis, relative to said chassis, at a boom pivot point based on at least one signal from a boom angle sensor associated with said boom pivot point; determining a stick extension of a stick extendably linked to said boom, relative to said chassis, based on at least one signal from a stick extension sensor associated with said stick; determining a bucket angle of said bucket pivotably linked to said stick, relative to said stick, at a bucket pivot point based on at least one signal from a bucket angle sensor associated with said bucket pivot point; outputting a bucket location signal corresponding to a current bucket position and a current bucket orientation, relative to said chassis, based on said determined boom angle, stick extension, and bucket angle; selectively activating at least one of a boom actuator linked to said boom, a stick actuator linked to said stick, and a bucket actuator linked to said bucket; and predicting a future bucket location based on said selective activation.
14. The method according to claim 13, further comprising: outputting a future bucket visualization signal based on said predicted future bucket location.
15. The method according to claim 14, further comprising: storing a threshold plane; and preventing activation of at least one of said boom actuator, said stick actuator, and said bucket actuator if said predicted future bucket location crosses said threshold plane.
16. The method according to claim 15, wherein said threshold plane is a threshold depth.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of (an) exemplary embodiment(s) of the invention taken in conjunction with the accompanying drawing(s), wherein:
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(14) Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate embodiments of the invention and such exemplifications are not to be construed as limiting the scope of the invention in any manner.
DETAILED DESCRIPTION OF THE INVENTION
(15) Referring now to the drawings, and more particularly to
(16) As shown, the loader 110 is connected to a front end 108A of the chassis 101 and includes a shovel 111 connected to the chassis 101 by a pair of adjustable shovel arms 112. The shovel 111 can be pivotably connected to the shovel arms 112 to adjust the orientation of the shovel 111 during use by activating one or more shovel actuators 113 connected to the shovel 111 via controls 105. The shovel arms 112 may also be pivotably mounted to the chassis 101, if desired. It should be appreciated that the loader 110 shown in
(17) The backhoe assembly 120, as shown, is connected to a rear end 108B of the chassis 101 and is controlled by the controls 106 in the cabin 104. The backhoe assembly 120 includes a boom 121 pivotably linked to the chassis 101 at a boom pivot point 122, a stick 123 extendably linked to the boom 121 at one end 124A of the stick 123, and a bucket 125 pivotably linked to the stick 123 at a bucket pivot point 126 at an opposite end 124B of the stick 123. In addition to being pivotable about the boom pivot point 122, the boom 121 may also be adjustable laterally, relative to a travel direction T of the work machine 100, which is sometimes referred to as sideshift. Pivoting of the boom 121 relative to the chassis 101 may be controlled by a boom actuator 127 connected to the chassis 111 and the boom 121, and which may also be electrically coupled to the controller 140 as will be described further herein. Extension of the stick 123 relative to the boom 121 can be controlled by a stick actuator 128 connected to the end 124A of the stick 123 and the boom 121 and also electrically coupled to the controller 140 as will be described further herein. Pivoting of the bucket 125 relative to the stick 123 can be controlled by a bucket actuator 129 connected to the stick 123 and a corresponding linkage 130 of the bucket 125.
(18) As is known, the boom 121 forms a boom angle BO relative to the chassis 101 at the boom pivot point 122 and is adjustable to not only change the orientation of the boom 121, but the stick 123 and bucket 125 carried by the boom 121 as well. As described herein, the boom angle BO is defined between a boom longitudinal axis BOA extending through the boom 121 and a longitudinal axis LA of the chassis 101, which can extend parallel to the travel direction T. Similarly, the stick 123 can define a stick axis SA extending through the stick 123 and forming a stick angle S relative to the boom 121. The stick 123 can be angularly fixed to the boom 121, so the stick angle S does not change, or pivotably linked to the boom 121 at a stick pivot point 131 so that the stick angle S can be adjusted by, for example, activation of a stick angle actuator 132. Finally, the bucket 125 can define a bucket axis BUA extending through the bucket 125 and forming a bucket angle BU relative to the stick 123. It should thus be appreciated that the boom angle BO, stick angle S, and bucket angle BU are inter-related in the sense that pivoting of the boom 121 relative to the chassis 111, for example, will alter the boom angle BO but may not necessarily alter the stick angle S relative to the boom 121 or the bucket angle BU relative to the stick 123. However, because the boom 121 connects the rest of the backhoe assembly 120 to the chassis 101, pivoting of the boom 121 will always necessarily affect the position and/or orientation of the stick 123 and bucket 125 relative to the chassis 101.
(19) In order to track the location of the bucket 125 relative to the chassis 101, the backhoe assembly 120 includes a boom angle sensor 133 associated with the boom pivot point 122 and coupled to the controller 140, a stick extension sensor 134 associated with the stick 123 and coupled to the controller 140, and a bucket angle sensor 135 associated with the bucket pivot point 126 and coupled to the controller 140. If the stick 123 is pivotably connected to the boom 121, a stick angle sensor 136 may also be associated with the stick pivot point 131 and coupled to the controller 140. As used herein, the sensors 133, 134, 135, 136 are coupled to the controller 140 in the sense that respective data signals output by the sensors 133, 134, 135, 136 can be received by the controller 140, via a wired and/or wireless connection, and used to control various functions of the work machine 100, which will be described further herein. The boom angle sensor 133, bucket angle sensor 135, and (optional) stick angle sensor 136 can be any type of rotational angle sensors which are suitable for determining the boom angle BO, bucket angle BU, and stick angle S, respectively, as well as changes in the respective angles BO, BU, S. Many suitable angle sensors are known which may be suitably used for the angle sensors 133, 135, and 136, so the details of their construction are omitted for brevity. The stick extension sensor 134, on the other hand, can be any type of linear sensor which is suitable for determining a current stick length SL of the stick 123, which corresponds to a stick extension relative to the chassis 101. Many suitable linear sensors are known which may be suitably used for the stick extension sensor 134, so the details of their construction are omitted for brevity.
(20) To track the location of the bucket 125, the controller 140 receives signals from the boom angle sensor 133 to determine the boom angle BO relative to the chassis 101, the stick extension sensor 134 to determine the stick extension relative to the chassis 101 from the current stick length SL, and the bucket angle sensor 135 to determine the bucket angle BU relative to the stick 123. If the stick 123 is pivotable relative to the boom 121, the controller 140 can also receive signals from the stick angle sensor 136 to determine the stick angle S relative to the boom 121. Once the controller 140 determines the boom angle BO relative to the chassis 101, stick extension relative to the chassis 101, bucket angle BU relative to the stick 123, and (optional) stick angle S relative to the boom 121, the controller 140 can determine a current bucket position, indicated as reference number 150 in
(21) Upon determining the current bucket position 150 and current bucket orientation CB, relative to the chassis 101, and referring now to
(22) During operation, the operator can manipulate the backhoe assembly 120 via the controls 106 in the cabin 104. The controls 106, shown as manual levers and switches, can output control signals to the controller 140 which can couple to and selectively activate the boom actuator 127, stick actuator 128, bucket actuator 129, and/or stick angle actuator 132 to pivot the boom 121, extend the stick 123, pivot the bucket 125, and/or pivot the stick 123, respectively, based on the received control signals from the controls 106. By coupling the controls 106 to the controller 140 and the controller to the actuators 127, 128, 129, 132, the operator is able to control respective movements of the boom 121, stick 123, and bucket 125 from within the cabin 104. When the controls 106 are manipulated, the controller 140 can detect control signals from the controls 106 and appropriately activate one or more of the actuators 127, 128, 129, 132, depending upon which of the controls 106 are manipulated and the magnitude of the manipulation. Upon activating one or more of the actuators 127, 128, 129, 132 to alter the location and/or orientation of the boom 121, stick 123, and bucket 125, the controller 140 can query the coupled sensors 133, 134, 135, and/or 136 to re-determine the boom angle BO, stick extension SL, bucket angle BU, and stick angle S and re-determine the current bucket position and current bucket orientation, relative to the chassis 101, and output a visualization update signal to the display 200 so the display 200 produces an updated visualization 300 of the work machine 100, as shown in
(23) In certain instances, an operator may wish to not only know the current bucket position 150 and current bucket orientation CB relative to the chassis 101, but also to a ground plane GP on which the work machine 100 is residing. For example, the operator may drive the work machine 100 from a relatively flat area to a sloped area of a work site without adjusting the backhoe assembly 120, in which case the previous visualization 200 of the work machine 100 showing the work machine 100 on a flat ground plane GP is not particularly helpful. To assist in determining and visualizing the relationship between the work machine 100 and the ground plane GP, and referring now to
(24) In another exemplary embodiment formed in accordance with the present invention, and referring now to
(25) In another exemplary embodiment formed in accordance with the present invention, and referring now to
(26) With further reference to
(27) Referring now to
(28) Referring now to
(29) Referring now to
(30) Referring now to
(31) It is to be understood that the steps of the methods 900, 1000, and 1100 are performed by a respective controller 140 upon loading and executing software code or instructions which are tangibly stored on a tangible computer readable medium, such as on a magnetic medium, e.g., a computer hard drive, an optical medium, e.g., an optical disc, solid-state memory, e.g., flash memory, or other storage media known in the art. Thus, any of the functionality performed by the controller 140 described herein, such as the methods 900, 1000, and 1100, is implemented in software code or instructions which are tangibly stored on a tangible computer readable medium. Upon loading and executing such software code or instructions by the controller 140, the controller 140 may perform any of the functionality of the controller 140 described herein, including any steps of the methods 900, 1000, and 1100 described herein.
(32) The term software code or code used herein refers to any instructions or set of instructions that influence the operation of a computer or controller. They may exist in a computer-executable form, such as machine code, which is the set of instructions and data directly executed by a computer's central processing unit or by a controller, a human-understandable form, such as source code, which may be compiled in order to be executed by a computer's central processing unit or by a controller, or an intermediate form, such as object code, which is produced by a compiler. As used herein, the term software code or code also includes any human-understandable computer instructions or set of instructions, e.g., a script, that may be executed on the fly with the aid of an interpreter executed by a computer's central processing unit, by a controller, or by a controller system.
(33) While this invention has been described with respect to at least one embodiment, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.